Black & Decker BC40EB User Manual

40 AMP SMART™FULLY AUTOMATIC BATTERY CHARGER

INSTRUCTION MANUAL

Catalog Number BC40EB

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GENERAL SAFETY WARNINGS AND INSTRUCTIONS FOR ALL APPLIANCES READ ALL INSTRUCTIONS

READ ALL INSTRUCTIONS

WARNING: Read all instructions before operating product. Failure to follow all instructions listed below

may result in electric shock, fire and/or serious injury.

• AVOID DANGEROUS ENVIRONMENTS: Don’t use appliances in damp or wet locations. Don’t use appliances in the rain.

• KEEP CHILDREN AWAY. All visitors should be kept at a distance from work area.

• STORE IDLE APPLIANCES INDOORS. When not in use, appliances should be stored indoors in dry, and high or locked-up place – out of reach of children.

• DON’T FORCE APPLIANCE. It will do the job better and with less likelihood of a risk of injury at the rate for which it was designed.

• USE RIGHT APPLIANCE. Do not use the appliance for any job except that for which it is intended.

• DRESS PROPERLY. Do not wear loose clothing or jewelry. They can be caught in moving parts. Rubber gloves and substantial, non-skid footwear are recommended when working outdoors. Wear protective hair covering to contain long hair.

• USE SAFETY GLASSES AND OTHER SAFETY EQUIPMENT. Use safety goggles or safety glasses with side shields, complying with applicable safety standards and, when needed, a face shield. Also use face or dust mask if operation is dusty. This applies to all persons in the work area. Also use a hard hat, hearing protection, gloves, safety shoes and dust collection systems when specified or required. Safety glasses or the like are available at extra cost at your local dealer or Black & Decker Service Center.

• DON’T ABUSE CORD. Never carry appliance by cord or yank it to disconnect from receptacle. Keep cord from heat, oil, and sharp edges.

• DON’T OVERREACH. Keep proper footing and balance at all times.

• DISCONNECT APPLIANCES. Disconnect the appliance from the power supply when not in use, before servicing, and when changing accessories such as blades and the like.

• AVOID UNINTENTIONAL STARTING. Don’t carry plugged-in appliance with finger on switch. Be sure switch is off when plugging in.

• GROUND FAULT CIRCUIT INTERRUPTER (GFCI) protection should be provided on the circuits or outlets to be used. Receptacles are available having built in GFCI protection and may be used for this measure of safety.

• USE OF ACCESSORIES AND ATTACHMENTS. The use of any accessory or attachment not recommended for use with this appliance could be hazardous. Note: Refer to the accessory section of this manual for further details.

• STAY ALERT. Watch what you are doing. Use common sense. Do not operate tool when you are tired.

• CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction manual. Have defective switches replaced by authorized service center. Do not use tool if switch does not turn it on and off.

• DO NOT OPERATE portable electric tools near flammable liquids or in gaseous or explosive atmospheres. Motors in these tools normally spark, and the sparks might ignite fumes.

• OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cords intended for use outdoors and so marked.

Volts Total Length of Cord in Feet

120V 0-25 26-50 51-100 101-150

240V 0-50 51-100 101-200 201-300

Ampere Rating

More Not more American Wire Gage Than Than 0 - 6 18 16 16 14 6 -101816 14 12 10 -121616 14 12 12 - 16 14 12 Not Recommended

Minimum Gage for Cord Sets

(0-7,6m) (7,6-15,2m) (15,2-30,4m) (30,4-45,7m)

(0-15,2m) (15,2-30,4m) (30,4-60,9m) (60,9-91,4m)

• EXTENSION CORDS. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.

SAFETY GUIDELINES / DEFINITIONS

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION: Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in

property damage. RISK OF UNSAFE OPERATION. When using tools or equipment, basic safety precautions should always be followed to

reduce the risk of personal injury. Improper operation, maintenance or modification of tools or equipment could result in serious injury and property damage. There are certain applications for which tools and equipment are designed. Black & Decker strongly recommends that this product NOT be modified and/or used for any application other than for which it was designed. Read and understand all warnings and operating instructions before using any tool or equipment.

IMPORTANT SAFETY INSTRUCTIONS

WARNING: This product or its power cord contains lead, a chemical known to the State of California to

cause cancer and birth defect or other reproductive harm. Wash hands after handling.

WARNING: BURST HAZARD: Do not use the unit for charging dry-cell batteries that are commonly used with

home appliances. These batteries may burst and cause injury to persons and damage property. Use the unit for charging/boosting a LEAD-ACID battery only. It is not intended to supply power to a low-voltage electrical system other than in a starter-motor application. NEVER EQUALIZE A GEL OR AGM BATTERY, these may burst and cause SERIOUS INJURY and property damage.

WARNING: SHOCK HAZARD:

• If an extension cord is used, make sure that: a) the pins of extension cord are the same number, size and shape as those in the charger, b) the extension cord is properly wired and in good electrical condition, c) the wire size is large enough for the AC rating of the charger as indicated in the table on page 1.

• Do not operate unit with damaged cord or plug; or if the unit has received a sharp blow, been dropped, or otherwise damaged in any way. Do not disassemble the unit; take it to a qualified service technician when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire, and will void warranty.

• Use of an attachment not supplied, recommended or sold by manufacturer specifically for use with this unit may result in a risk of electrical shock and injury to persons.

• NEVER submerge this unit in water; do not expose it to rain, snow or use when wet.

• To reduce risk of electric shock, disconnect the unit from any power source before attempting maintenance or cleaning. Turning off controls without disconnecting will not reduce this risk.

ARNING: RISK OF EXPLOSIVE GASES

• Working in the vicinity of a lead acid battery is dangerous. Batteries generate explosive gases during normal battery operation. For this reason, it is of the utmost importance that each time before using the charger you read this manual and follow instructions exactly.

• To reduce the risk of battery explosion, follow these instructions and those published by the battery manufacturer and manufacturer of any equipment you intend to use in the vicinity of the battery. Review cautionary markings on these products and on the engine.

• This equipment employs parts (switches, relays, etc.) that produce arcs or sparks. Therefore, if used in a garage or enclosed area, the unit MUST be placed not less than 18 inches above the floor.

• THIS UNIT IS NOT FOR USE BY CHILDREN AND SHOULD ONLY BE OPERATED BY ADULTS.

CAUTION: TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE:

• Pull cord by plug rather than cord when disconnecting the 120V AC Charging Adapter from the unit.

• NEVER ATTEMPT TO JUMP-START OR CHARGE A FROZEN BATTERY.

• To recharge this unit, use only the supplied AC Charging Adapter.

• Vehicles that have on-board computerized systems may be damaged if vehicle battery is jump-started. Before jump-starting, read the vehicle’s owner’s manual to confirm that external-starting assistance is suitable.

• When working with lead acid batteries, always make sure immediate assistance is available in case of accident or emergency.

• Always have protective eyewear when using this product: contact with battery acid may cause blindness

and/or severe burns. Be aware of first aid procedures in case of accidental contact with battery acid.

• Have plenty of fresh water and soap nearby in case battery acid contacts skin.

• If battery acid contacts skin or clothing, wash immediately with soap and water for at least 10 minutes and get medical attention immediately.

• Never smoke or allow a spark or flame in vicinity of vehicle battery, engine or charger.

• Remove personal metal items such as rings, bracelets, necklaces and watches when working with a lead acid battery. A lead acid battery can produce a short circuit current high enough to weld a ring, or the like of a metal, causing a severe burn.

• Never allow battery acid to come in contact with this unit.

• Do not operate this unit in a closed area or restrict ventilation in any way.

• FIRST AID – SKIN: If battery acid comes in contact with skin, rinse immediately with water, then wash thoroughly with soap and water. If redness, pain, or irritation occurs, seek immediate medical attention.

EYES: If battery acid comes in contact with eyes, flush eyes immediately, for a minimum of 15 minutes and seek immediate medical attention.

• GROUNDING AND AC POWER CORD CONNECTION INSTRUCTIONS – Charger should be grounded to reduce risk of electric shock. Charger is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

DANGER – Never alter AC cord or plug provided – if it will not fit outlet, have proper outlet installed by a

qualified electrician. Improper connection can result in a risk of an electric shock.

Preparing to Charge

1. Determine voltage of battery to be charged by referring to the vehicle manual.

2. it is necessary to remove battery from vehicle to charge, or to clean terminals, always remove grounded

terminal from battery first. Make sure all accessories in the vehicle are off, so as not to cause an arc.

3. Clean battery terminals. Do not allow corrosion to come in contact with eyes.

4. Add distilled water in each cell until battery acid reaches level specified by battery manufacturer. This helps purge excessive gas from cells. Do not overfill. For a battery without cell caps (maintenance free), carefully follow manufacturer's charging instructions.

5. Study all battery manufacturer’s specific precautions, such as removing or not removing cell caps while charging, and recommended rates of charge.

6. Remove battery completely from boat/airplane or any confined area before charging.

7. Make sure the initial charging rate does not exceed battery manufacturer’s requirement.

Charger Location

1. Locate charger as far away from battery as cables permit.

2. NEVER place charger directly above battery being charged; gases from battery will corrode and damage charger.

3. NEVER allow battery acid to drip on charger when reading gravity or filling battery.

4. NEVER operate charger in a closed-in area or restrict ventilation in any way.

5. Marine batteries must be removed and charged on shore.

6. Do not set a battery on top of charger.

DC Connection Precautions

1. Connect and disconnect DC output clamps only after removing AC cord from electric outlet.

2. Never allow clamps to touch each other.

3. Attach clamps to battery and chassis as indicated in “Battery Installed in Vehicle” steps 5 and 6, and in “Battery Outside of Vehicle” steps 2, 4 and 5.

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