Black & Decker 90544571, PD400 User Manual

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CORDLESS SCREWDRIVER INSTRUCTION MANUAL

Catalog Number PD400

VEA EL ESPAÑOL EN LA CONTRAPORTADA.

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZADE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

SAVE THIS INSTRUCTION MANUAL FOR FUTURE REFERENCE.

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General Safety Rules

WARNING! Read all instructions. Failure to follow all instructions listed below

may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

SAVE THESE INSTRUCTIONS

1) Work area safety a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence

of flammable liquids, gases or dust. Power tools create sparks which may ignite

the dust or fumes.

c) Keep children and bystanders away while operating a power tool. Distractions

can cause you to lose control.

2) Electrical safety a) Power tool plugs must match the outlet. Never modify the plug in any way. Do

not use any adapter plugs with earthed (grounded) power tools. Unmodified

plugs and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators,

ranges and refrigerators. There is an increased risk of electric shock if your body is

earthed or grounded.

c) Do not expose power tools to rain or wet conditions. Water entering a power tool

will increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging

the power tool. Keep cord away from heat, oil, sharp edges or moving parts.

Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for

outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric

shock.

3) Personal safety a) Stay alert, watch what you are doing and use common sense when operating a

power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tool

may result in serious personal injury.

b) Use safety equipment. Always wear eye protection. Safety equipment such as

dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c) Avoid accidental starting. Ensure the switch is in the off-position before

plugging in. Carrying power tools with your finger on the switch or plugging in power

tools that have the switch on invites accidents..

d) Remove any adjusting key or wrench before turning the power tool on. A

wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times. This enables

better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing

and gloves away from moving parts. Loose clothes, jewelry or long hair can be

caught in moving parts. Air vents often cover moving parts and should also be avoided.

g) If devices are provided for the connection of dust extraction and collection

facilities, ensure these are connected and properly used. Use of these devices

can reduce dust-related hazards.

4) Power tool use and care a) Do not force the power tool. Use the correct power tool for your application.

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The correct power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and off. Any power

tool that cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or the battery pack from the

power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power

tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons

unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

e) Maintain power tools. Check for misalignment or binding of moving parts,

breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents

are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp

cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc., in accordance with these

instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use

of the power tool for operations different from those intended could result in a hazardous situation.

5) Battery tool use and care a) Ensure the switch is in the off position before inserting battery pack. Inserting

the battery pack into power tools that have the switch on invites accidents.

b) Recharge only with the charger specified by the manufacturer. A charger that is

suitable for one type of battery pack may create a risk of fire when used with another battery pack.

c) Use power tools only with specifically designated battery packs. Use of any

other battery packs may create a risk of injury and fire.

d) When battery pack is not in use, keep it away from other metal objects like

paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals

together may cause burns or a fire.

e) Under abusive conditions, liquid may be ejected from the battery, avoid contact.

If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation

or burns.

6) Service a) Have your power tool serviced by a qualified repair person using only identical

replacement parts. This will ensure that the safety of the power tool is maintained.

b) If the replacement of the supply cord is necessary, this has to be done by the

manufacturer or his agent in order to avoid a safety hazard.

SPECIFIC SAFETY RULES

• Hold tool by insulated gripping surfaces when performing an operation where the

cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will

make exposed metal parts of the tool "live" and shock the operator.

• Use clamps or another practical way to secure and support the workpiece to a

stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

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• arsenic and chromium from chemically-treated lumber (CCA). Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling,

and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the

skin may promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disperse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA

approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

The label on your tool may include the following symbols.

V ..........................volts A..........................amperes

Hz ........................hertz W ........................watts

min........................minutes ......................alternating

current

......................direct current

o ........................no load speed

..........................

Class II Construction

........................earthing terminal

........................safety alert symbol .../min ..................revolutions or

reciprocations per minute

SAFETY GUIDELINES - DEFINITIONS

It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may

result in minor or moderate injury.

CAUTION: Used without the safety alert symbol indicates a potentially hazardous

situation which, if not avoided, may result in property damage.

FUNCTIONAL DESCRIPTION

1) Trigger switch

2) Forward/Reverse/Lock off slider

3) Pivot release button

4) Bit holder

5) Adjustable clutch collar

6) Hex spindle

7) Charger port

8) Charger

9) Charger plug

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SAFETY WARNINGS AND INSTRUCTIONS: CHARGING

1. This manual contains important safety and operating instructions.

2. Before using battery charger, read all instructions and cautionary warnings on battery charger and product using battery. CAUTION: To reduce the risk of injury, use charger only with this product. Batteries in other products may burst causing personal injury or damage.

3. Do not expose charger to rain or snow.

4. Use of an attachment not recommended or sold by Black & Decker may result in a risk of fire, electric shock, or injury to persons.

5. To reduce risk of damage to electric plug and cord, pull by plug rather than cord when disconnecting charger.

6. Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.

7. An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire, electric shock or electrocution.

a. Two-wire cords can be used with 2-wire or 3-wire extension cords. Only round

jacketed extension cords should be used, and we recommend that they be listed by Underwriters Laboratories (U.L.). If the extension is to be used outside, the cord must be suitable for outdoor use. Any cord marked for outdoor use can also be used for indoor work. The letters "W" or "WA" on the cord jacket indicate that the cord is suitable for outdoor use.

b. An extension cord must have adequate wire size (AWG or American Wire Gauge) for

safety, and to prevent loss of power and overheating. The smaller the gauge number of the wire, the greater the capacity of the cable; that is, 16 gauge has more capacity than 18 gauge. When using more than one extension to make up the total length, be sure each extension contains at least the minimum wire size.

Recommended Minimum Wire Size for Extension Cords

Total Length of Cord

25 ft. 50 ft. 75 ft. 100 ft. 125 ft. 150 ft. 175 ft.

7.6 m 15.2 m 22.9 m 30.5 m 38.1 m 45.7 m 53.3 m

Wire Size AWG

18 18 16 16 14 14 12

8. Use only the supplied charger when charging your tool. The use of any other charger could damage the tool or create a hazardous condition.

9. Use only one charger when charging.

10. Do not attempt to open the charger. There are no customer serviceable parts inside. Return to any authorized Black & Decker service center.

11. DO NOT incinerate the tool or batteries even if they are severely damaged or completely worn out. The batteries can explode in a fire.

12. A small leakage of liquid from the battery cells may occur under extreme usage, charging or temperature conditions. This does not indicate a failure. However, if the outer seal is broken and this leakage gets on your skin:

a. Wash quickly with soap and water. b. Neutralize with a mild acid such as lemon juice or vinegar. c. If the battery liquid gets in your eyes, flush them with clean water for a minimum of 10

minutes and seek immediate medical attention. MEDICAL NOTE: The liquid is a 25-35% solution of potassium hydroxide.

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CHARGING THE BATTERY PACK (FIGURE B)

THE SCREWDRIVER IS NOT FULLY CHARGED ATTHE FACTORY. BEFORE ATTEMPTING TO CHARGE THE SCREWDRIVER, THOROUGHLY READ ALL OF THE SAFETY INSTRUCTIONS.

The charger (8) is designed to use standard household 120 volt 60 Hz power.

1. Insert the charger plug (9) into the charger port (7) as shown in figure B.

2. Plug the charger (8) into any standard 120 Volt 60 Hz electrical outlet and let the tool charge initially for 17 hours. A minimum charge time of 17 hours is required to recharge a completely discharged tool.

NOTE: Do not charge by means of an

engine generator or DC power source. Use only 120V AC.

3. Disconnect the charger from the outlet, then disconnect the charger from the tool.

CAUTION: Do not use the tool while it is connected to the charger.

IMPORTANT CHARGING NOTES

1. Longest life and best performance can be obtained if the tool is charged when the air temperature is between 65°F and 75°F (18°- 24°C). DO NOT charge the tool in an air temperature below +40°F(+4.5°C), or above +105°F (+40.5°C). This is important and will prevent serious damage to the batteries.

2. While charging, the charger may hum and become warm to touch. This is a normal condition and does not indicate a problem.

3. If the batteries do not charge properly—(1) Check current at receptacle by plugging in a lamp or other appliance. (2) Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights. (3) Move charger and tool to a surrounding air temperature of 40°F (4,5 °C) to 105°F (+40,5 °C). (4) If the receptacle and temperature are OK, and you do not get proper charging, take or send the tool and charger to your local Black & Decker service center. See Tools Electric in yellow pages.

4. The tool should be recharged when it fails to produce sufficient power on jobs which were easily done previously. DO NOT CONTINUE using product with its batteries in a depleted condition.

5. To prolong battery life, avoid leaving on charge for extended periods of time (over 30 days without use). Although overcharging is not a safety concern, it can significantly reduce overall battery life.

6. The batteries will reach optimum performance after being cycled 5 times during normal usage. There is no need to run the batteries down completely before recharging. Normal usage is the best method of discharging and recharging the batteries.

7. Under certain conditions, with the charger plugged into the power supply, the exposed

charging contacts inside the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when not plugged into tool. Unplug charger before attempting to clean.

8. Do not immerse charger in water or any other liquid.

Safety Warnings and Instructions: Drilling

• Hold tool firmly to control its twisting action.

WARNING: Tool may stall (if overloaded or improperly used) causing a twist. To

reduce the risk of injury always expect the stall. Grip the tool firmly to control the

twisting action and prevent loss of control which could cause personal injury. If a stall does occur, release the trigger immediately and determine the reason for the stall before re-starting.

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ASSEMBLY AND ADJUSTMENT

INSERTING AND REMOVING BITS (FIGURE C)

• To install a hex shank screwdriver bit or drill bit (10) simply insert it into the cavity in

the hex spindle (6) until it snaps into place as shown in figure C.

• To remove the bit pull it straight out.

PIVOTING THE TOOL HEAD (FIGURES D, E)

The head of the tool can be pivoted for optimum

versatility.

• Press the pivot release button (3) shown in figure D.

• Pivot the tool head to the inline position as shown in figure E.

• Release the button.

WARNING: Check to make sure tool handle is locked after pressing pivot release button and changing screwdriver positions.

WARNING:

• To avoid being pinched at the areas indicated with black arrows, hold the screwdriver at both ends and use your thumb to depress the pivot release button (3) when changing positions.

• Do not use screwdriver as a pry bar in any position.

• To avoid screwdriver being turned on accidentally, do not carry in your pocket.

FORWARD/REVERSE/LOCK OFF SLIDER (FIGURE F)

• To select forward or reverse rotation, use the forward/reverse slider (2) (see arrows on the slider).

NOTE: When the slider is in the central position the tool is locked off to prevent accidental actuation or battery discharge.

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OPERATING INSTRUCTIONS

Prior to operation:

• Make sure your screwdriver is (fully) charged.

SWITCHING ON AND OFF (FIGURE G)

• To turn the tool ON in a forward direction, move the forward/reverse slider (2) upward.

• Squeeze the trigger switch (1) and the tool will run.

• Release pressure from the trigger and the tool will stop.

• To turn the tool ON in a reverse direction, move the forward/reverse slider (2) downward.

• Squeeze the trigger switch (1) and the tool will run.

• Release pressure from the trigger and the tool will stop.

• To lock the tool in the off position, move the

forward/reverse slider (2) to the central position.

TORQUE CONTROL (FIGURE H)

Your screwdriver is equipped with a six position adjustable clutch collar (5). When the tool reaches the preselected torque setting the clutch slips, thus limiting how tightly a screw is driven.

• The tool’s motor will continue to run as long as the switch button is depressed.

• To set the tool’s torque, rotate the adjustable clutch collar (5) clockwise or counterclockwise as required. The larger the screw icon, the higher the torque.

• Each click in a clockwise direction (facing the spindle ) means an increase in the torque produced.

SCREWDRIVING

• Insert the appropriate hex shank screwdriver bit.

• Set the forward/reverse slider (2) to the desired rotation.

• Set the adjustable clutch collar (5) to position 1 and begin screwdriving (low torque).

• If the clutch ratchets too soon, adjust the collar to increase the torque as required.

DRILLING

• Insert the appropriate hex shank drill bit.

• Select the drilling mode using the adjustable clutch collar (5) to the position marked with the largest screw icon.

• Select forward rotation.

GENERAL DRILLING TIPS

• This tool is not recommended for drilling in masonry.

• Use sharp drill bits only

• Drill bits for metal can be used for drilling holes in wood. These bits must be sharp and should be pulled out frequently when drilling to clear chips from the flutes.

• Support and secure work properly, as instructed in the safety Instructions.

• Use appropriate and required safety equipment, as instructed in the safety instructions.

• Secure and maintain work area, as instructed in the safety instructions.

• Use light pressure until the hole is started enough to keep the drill bit from slipping out of it.

• Apply pressure in a straight line with the bit. Use enough pressure to keep the bit biting but not so much as to stall the motor or deflect the bit.

• Hold the tool firmly to control its twisting action.

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• DO NOT CLICK THE TRIGGER OF A STALLED TOOL OFF AND ON IN AN ATTEMPT TO START IT. DAMAGE TO THE TOOL CAN RESULT. To remove, twist the bit back and forth and straight out.

• Minimize stalling on breakthrough by reducing pressure and slowly drilling through last part of hole.

• Keep the motor running while pulling the bit out of a drilled hole. This will help reduce jamming.

• Make sure switch turns tool on and off. WARNING: It is important to support work properly and to hold the tool firmly to prevent

loss of control which could cause personal injury.

MAINTENANCE

Use only mild soap and damp cloth to clean the tool. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid. IMPORTANT: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (other than those listed in this manual) should be performed by authorized service centers or other qualified service personnel, always using identical replacement parts.

ACCESSORIES

Recommended accessories for use with your tool are available from your local dealer or authorized service center. If you need assistance regarding accessories, please call:

1-800-544-6986.

WARNING: The use of any accessory not recommended for use with this tool could be

hazardous.

Troubleshooting

Problem

Possible Cause Possible Solution

• Tool will not charge. • Charger not plugged into • Plug charger into a a working outlet. working outlet. Refer to

“Important Charging Notes” for more details.

• Check current at receptacle by plugging in a lamp or other appliance.

• Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights.

• Surrounding air temperature • Move charger and tool too hot or too cold. to a surrounding air

temperature of above 40 degree F (4,5°C) or below 105 degree F (+40,5°C).

• Tool will not drill. • Clutch collar in wrong • Move collar position to position. drill bit icon.

• Screws stripping • Clutch collar setting • Move collar position to

too high. a lower setting.

• Screws not fully seated. • Clutch collar setting • Move collar position to

too low. a higher setting.

For assistance with your product, visit our website www.blackanddecker.com for the location of the service center nearest you or call the BLACK & DECKER help line at

1-800-544-6986.

BATTERY REMOVAL

Before attempting to disassemble this tool, turn it on and run it in either direction until it stops to ensure a complete discharge of the batteries. Using a phillips screwdriver, remove the screws from the product housing and take the two body halves apart. Lift the batteries out and pull off the terminal clips. See “Service Information” for battery replacement and RBRC for battery recycling.

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THE RBRC™ SEAL

The RBRC™ (Rechargeable Battery Recycling Corporation) Seal on the nickel-cadmium battery (or battery pack) indicates that the costs to recycle the battery (or battery pack) at the end of its useful life have already been paid by Black & Decker. In some areas, it is illegal to place spent nickelcadmium batteries in the trash or municipal solid waste stream and the RBRC program provides an environmentally conscious alternative.

RBRC in cooperation with Black & Decker and other battery users, has established programs in the United States and Canada to facilitate the collection of spent nickelcadmium batteries. Help protect our environment and conserve natural resources by returning the spent nickel-cadmium battery to an authorized Black & Decker service center or to your local retailer for recycling. You may also contact your local recycling center for information on where to drop off the spent battery, or call 1-800-8-BATTERY.

SERVICE INFORMATION

All Black & Decker Service Centers are staffed with trained personnel to provide customers with efficient and reliable power tool service. Whether you need technical advice, repair, or genuine factory replacement parts, contact the Black & Decker location nearest you. To find your local service location, refer to the yellow page directory under "Tools—Electric" or call: 1-800-544-6986 or visit www.blackanddecker.com

FULL TWO-YEAR HOME USE WARRANTY

Black & Decker (U.S.) Inc. warrants this product for two years against any defects in material or workmanship. The defective product will be replaced or repaired at no charge in either of two ways.

The first, which will result in exchanges only, is to return the product to the retailer from whom it was purchased (provided that the store is a participating retailer). Returns should be made within the time period of the retailer’s policy for exchanges (usually 30 to 90 days after the sale). Proof of purchase may be required. Please check with the retailer for their specific return policy regarding returns that are beyond the time set for exchanges.

The second option is to take or send the product (prepaid) to a Black & Decker owned or authorized Service Center for repair or replacement at our option. Proof of purchase may be required. Black & Decker owned and authorized Service Centers are listed under "Tools-Electric" in the yellow pages of the phone directory and on our website www.blackanddecker.com.

This warranty does not apply to accessories. This warranty gives you specific legal rights and you may have other rights which vary from state to state. Should you have any questions, contact the manager of your nearest Black & Decker Service Center. This product is not intended for commercial use.

FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-544-6986 for a free replacement.

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, check country specific warranty information contained in the packaging, call the local company or see the website for warranty information.

See ‘Tools-Electric’

– Yellow Pages –

for Service & Sales

Black & Decker (U.S.) Inc.,

701 E. Joppa Rd.

Towson, MD 21286 U.S.A.

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