Black & Decker 90528012 User Manual

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SAVE THIS MANUAL FOR FUTURE REFERENCE.

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

INSTRUCTION MANUAL

BEFORE RETURNING THIS PRODUCT

FOR ANY REASON PLEASE CALL

1-800-544-6986

BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION

AVAILABLE, CATALOG No., TYPE No., AND DATE CODE . IN MOST

CASES, A BLACK & DECKER REPRESENTATIVE CAN RESOLVE THE

PROBLEM OVER THE PHONE. IF YOU HAVE A SUGGESTION OR

MMENT, GIVE US A CALL. YOUR FEEDBACK IS VITAL TO BLACK & DECKER.

HANK

YOU

FOR

CHOOSING

LACK

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WWW

LACKAND

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TTOOREGISTER

YOUR

NEW

PRODUCT

WARNING: Read all instructions before operating product. Failure to follow all instructions listed below, may result in

electric shock, fire and/or serious injury.

SAVE THESE INSTRUCTIONS

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

ADDITIONAL SPECIFIC SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

CARTON CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

FRENCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

SPANISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

SERVICE CENTER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .back cover

IMPORTANT SAFETY INSTRUCTIONS

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION: Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in property damage.

It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.

SAFETY GUIDELINES - DEFINITIONS

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities

contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber (CCA).

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.

Use of this tool can generate and/or disperse dust, which may cause serious and permanent respiratory or other injury.

Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

Wear appropriate hearing protection during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss.

WARNING: DO NOT EXPOSE TO RAIN OR USE IN DAMP LOCATIONS.

1. WARNING: READ ALL INSTRUCTIONS BEFORE OPERATING PRODUCT. FAILURE TO FOLLOW ALL INSTRUCTIONS

LISTED BELOW MAY RESULT IN ELECTRIC SHOCK, FIRE AND OR SERIOUS INJURY.

For your convenience and safety, the following warning labels are on your miter saw.

ON MOTOR HOUSING: WARNING: FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING SAW. WHEN SERVICING, USE ONLY

IDENTICAL REPLACEMENT PARTS. ALWAYS WEAR EYE PROTECTION. ON FENCE: CLAMP SMALL PIECES BEFORE CUTTING. SEE MANUAL

ON GUARD:

DANGER – KEEP AWAY FROM BLADE.

ON GUARD RET

AINER PLATE: TO REDUCE THE RISK OF INJURY, READ INSTRUCTION MANUAL BEFORE OPERATING MITER

SAW. WHEN SERVICING, USE ONLY IDENTICAL REPLACEMENT PARTS. DO NOT EXPOSE TO RAIN OR USE IN DAMP LOCATIONS. ALWAYS USE PROPER EYE AND RESPIRATORY PROTECTION. USE ONLY 10 IN. (254MM) SAW BLADES RECOMMENDED FOR 5200 RPM OR HIGHER WITH 5/8 IN. ARBOR. KEEP HANDS OUT OF PATH OF SAW BLADE. DO NOT OPERATE SAW WITHOUT GUARDS IN PLACE. CHECK LOWER GUARD FOR PROPER CLOSING BEFORE EACH USE. ALWAYS TIGHTEN ADJUSTMENT KNOBS BEFORE USE. DO NOT PERFORM ANY OPERATION FREEHAND. NEVER REACH IN BACK OF SAW BLADE. NEVER CROSS ARMS IN FRONT OF BLADE. TURN OFF TOOL AND WAIT FOR SAW BLADE TO STOP BEFORE MOVING WORKPIECE, CHANGING SETTINGS OR MOVING HANDS. DISCONNECT POWER BEFORE CHANGING BLADE OR SERVICING. TO REDUCE THE RISK OF INJURY, RETURN CARRIAGE TO THE FULL REAR POSITION AFTER EACH CROSSCUT OPERATION. THINK! YOU CAN PREVENT ACCIDENTS.

CLAMP SMALL PIECES BEFORE CUTTING. SEE MANUAL.

DANGER

KEEP AWAY

FROM BLADE

ON TABLE:

(2 PLACES)

2. USE CERTIFIED SAFETY EQUIPMENT. Eye protection equipment should comply with ANSI Z87.1 standards, hearing

equipment should comply with ANSI S3.19 standards, and dust mask protection should comply with MSHA/NIOSH certified respirator standards. Splinters, air-borne debris, and dust can cause irritation, injury, and/or illness.

3. DRESS PROPERLY. Do not wear tie, gloves, or loose clothing. Remove watch, rings, and other jewelry. Roll up your

sleeves. Clothing or jewelry caught in moving parts can cause injury.

4. DO NOT USE THE MACHINE IN A DANGEROUS ENVIRONMENT. The use of power tools in damp or wet locations or in

rain can cause shock or electrocution. Keep your work area well-lit to prevent tripping or placing arms, hands, and fingers in danger.

5. MAINTAIN ALL TOOLS AND MACHINES IN PEAK CONDITION. Keep tools sharp and clean for best and safest

performance. Follow instructions for lubricating and changing accessories. Poorly maintained tools and machines can further damage the tool or machine and/or cause injury.

6. CHECK FOR DAMAGED PARTS. Before using the machine, check for any damaged parts. Check for alignment of

moving parts, binding of moving parts, breakage of parts, and any other conditions that may affect its operation. A guard or any other part that is damaged should be properly repaired or replaced. Damaged parts can cause further damage to the machine and/or injury.

7. KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents.

8. KEEP CHILDREN AND VISITORS AWAY. Your shop is a potentially dangerous environment. Children and visitors can be

injured.

9. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure that the switch is in the “OFF” position before plugging

in the power cord. In the event of a power failure, move the switch to the “OFF” position. An accidental start-up can cause injury.

10. USE THE GUARDS. Check to see that all guards are in place, secured, and working correctly to prevent injury.

11. REMOVE ADJUSTING KEYS AND WRENCHES BEFORE STARTING THE MACHINE. Tools, scrap pieces, and other

debris can be thrown at high speed, causing injury.

12. USE THE RIGHT MACHINE. Don’t force a machine or an attachment to do a job for which it was not designed. Damage to

the machine and/or injury may result.

13. USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Black & Decker

may cause damage to the machine or injury to the user.

14. USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension

cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. See the Extension Cord Chart for the correct size depending on

the cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

15. SECURE THE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. Loss of control of a workpiece

can cause injury.

16. FEED THE WORKPIECE AGAINST THE DIRECTION OF THE ROTATION OF THE BLADE, CUTTER, OR ABRASIVE SURFACE. Feeding it from the other direction will cause the workpiece to be thrown out at a high speed.

17. DON’T FORCE THE WORKPIECE ON THE MACHINE. Damage to the machine and/or injury may result.

18. DON’T OVERREACH. Loss of balance can make you fall into a working machine, causing injury.

19. NEVER STAND ON THE MACHINE. Injury could occur if the tool tips, or if you accidentally contact the cutting tool.

20. NEVER LEAVE THE MACHINE RUNNING UNATTENDED. TURN THE POWER OFF. Don’t leave the machine until it comes to a complete stop. A child or visitor could be injured.

21. TURN THE MACHINE “OFF”, AND DISCONNECT THE MACHINE FROM THE POWER SOURCE before installing or removing accessories, before adjusting or changing set-ups, or when making repairs. An accidental start-up can cause injury.

22. MAKE YOUR WORKSHOP CHILDPROOF WITH PADLOCKS, MASTER SWITCHES, OR BY REMOVING STARTER KEYS. The accidental start-up of a machine by a child or visitor could cause injury.

23. STAY ALERT, WATCH WHAT YOU ARE DOING, AND USE COMMON SENSE. DO NOT USE THE MACHINE WHEN YOU ARE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION. A moment of inattention while operating power tools may result in injury.

24. THE DUST GENERATED by certain woods and wood products can be injurious to your health. Always operate machinery in well-ventilated areas, and provide for proper dust removal. Use wood dust collection systems whenever possible.

FOR LASER SAFETY OBSERVE THE FOLLOWING CAUTIONS:

• LASER LIGHT - DO NOT STARE INTO BEAM, APERTURE, or into a reflection

from a mirror-like surface Fig. A & B.

• AVOID EXPOSURE - LASER LIGHT IS EMITTED FROM FRONT GUARD

APERTURE. Use of controls or adjustments, or performance of procedures other than those specified herein may result in hazardous laser light exposure.

• DO NOT DISASSEMBLE LASER MODULE. The laser is a CLASS II LASER

PRODUCT that can emit laser power up to 1 mW MAX at 650 nm, which could result in exposure with the module disassembled. The laser unit complies with 21 CFR

1040.10 and 1040.11.

• USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF

PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.

• THE USE OF OPTICAL INSTRUMENTS with this product will increase eye

hazard.

• LASER RADIATION, avoid direct eye exposure, serious eye injury can result.

• DO NOT OPERATE IN EXPLOSIVE ATMOSPHERES, such as in the presence of

flammable liquids, gases, or dust.

• USE ONLY WITH THE SPECIFICALLY DESIGNATED BATTERIES. Use of any other

batteries may create a risk of fire.

• USE ONLY ACCESSORIES that are recommended by the manufacturer for your model.

• ACCESSORIES THAT MAY BE SUITABLE FOR ONE LASER, may create a risk of

injury when used on another laser.

• REPAIRS AND SERVICING MUST be performed by a qualified repair facility. Repairs

performed by unqualified personnel could result in serious injury.

• DO NOT REMOVE OR DEFACE WARNING LABELS. Removing labels increases the

risk of exposure to radiation.

• THIS PRODUCT IS INTENDED for use in a temperature range of 41°F(5°C) -

104°F(40°C).

ADDITIONAL SAFETY RULES FOR THE LASER

Fig. B

For your convenience and safety the following labels are on your tool.

WARNING

Laser radiation is emited from this aperture.

ADVERTENCIA

Por esta abertura se emite radiaciÛn l·ser.

ABIERTO. NO FIJE LA VISTA EN EL HAZ.

MISE EN GARDE : RAYONNEMENT LASER

CLASSE 2 UNE FOIS L'OUTIL ALLUM…, NE PAS

CAUTION/ATENCI”N/ATTENTION

LASER RADIATION DO NOT STARE INTO BEAM. CLASS 2 LASER

PRODUCT PER EN60825-1:11994+AII+A2 Pmax-1.0mW, =633-670nm

RADIACI”N L¡ SER. NO MIRE FIJAMENTE HACIA EL RAYO.

PRODUCTO L¡ SER DE CLASE 2.

RAYONNEMENT LASER. NE PAS FIXER LE FAISCEAU DU

REGARD. PRODUIT LASER DE CLASSE 2.

AVOID EXPOSURE:

EVITE LA EXPOSICI”N:

AVERTISSEMENT

…VITEZ TOUTE EXPOSITION:

Rayonnement laser Èmis de cette ouverture.

CLASS 2

LASER

RADIATION WHEN

OPEN DO NOT STARE

INTO THE BEAM. L¡ SER CLASE

2 EMITE RADIACI”N CUANDO EST¡

FIXER DU REGARD LE FAISCEAU.

Properly secure cover. Tighten screw before use.

Sujete correctamente la tapa. Ajuste el

tornillo antes de usar la herramienta.

Fixer solidement et correctement le

couvercle. Serrer la vis avant utilisation.

COMPLIES WITH 21CFR PARTS 1040.10 AND

1040.11 EXCEPT FOR DEVIATIONS PURSUANT TO LASER NOTICE NO.50, DATED JULY 26,2001.

CUMPLE CON LAS NORMAS DEL C”DIGO DE

REGULACIONES FEDERALES 21CFR 1040.10 Y

1040.11, CON LA EXCEPCI”N DE LOS APARTADOS CONFORMES AL AVISO L¡ SER N∫

50, DE FECHA 26 DE JULIO DE 2001. CONFORME AUX SECTIONS 1040.10 ET 1040.11

DU CHAP. 21 DU CFR HORMIS LES

D…ROGATIONS CONFORM…MENT ¿ LíAVIS N∞ 50 SUR LE LASER, DAT… DU 26 JUILLET 2001.

1. DO NOT OPERATE THIS MACHINE until it is completely assembled and installed according to the instructions. A machine incorrectly assembled can cause serious injury.

2. OBTAIN ADVICE from your supervisor, instructor, or another qualified person if you are not thoroughly familiar with the operation of this machine. Knowledge is safety.

3. FOLLOW ALL WIRING CODES and recommended electrical connections to prevent shock or electrocution.

4. SECURE THE MACHINE TO A SUPPORTING SURFACE. Vibration can possibly cause the machine to slide, walk, or tip over, causing

serious injury.

5. USE ONLY CROSSCUT SAW BLADES. Use only zero-degree or negative hook angles when using carbide-tipped blades. Do not use

blades with deep gullets. These can deflect and contact the guard, and can cause damage to the machine and/or serious injury.

6. USE ONLY BLADES OF THE CORRECT SIZE

AND TYPE specified for this tool to prevent damage to the machine and/or serious injury.

7. USE A SHARP BLADE. Check the blade to see if it runs true and is free from vibration. A dull blade or a vibrating blade can cause

damage to the machine and/or serious injury.

8. INSPECT BLADE FOR CRACKS or other damage prior to operation. A cracked or damaged blade can come apart and pieces can be

thrown at high speeds, causing serious injury. Replace cracked or damaged blades immediately.

9. CLEAN THE BLADE AND BLADE FLANGES prior to operation. Cleaning the blade and flanges allows you to check for any damage to

the blade or flanges. A cracked or damaged blade or flange can come apart and pieces can be thrown at high speeds, causing serious injury.

10. USE ONLY BLADE FLANGES specified for this tool to prevent damage to the machine and/or serious injury.

11. CLEAR THE AREA OF FLAMMABLE LIQUIDS and/or gas prior to operation. Sparks can occur that would ignite the liquids and cause

a fire or an explosion.

12. CLEAN THE MOTOR AIR SLOTS of chips and sawdust. Clogged motor air slots can cause the machine to overheat, damaging the

machine and possibly causing a short which could cause serious injury.

13. TIGHTEN THE TABLE CLAMP HANDLE and any other clamps prior to operation. Loose clamps can cause parts or the workpiece to

be thrown at high speeds.

ADDITIONAL SPECIFIC SAFETY RULES

WARNING: READ ALL INSTRUCTIONS BEFORE OPERATING PRODUCT. FAILURE TO FOLLOW ALL INSTRUCTIONS

LISTED BELOW MAY RESULT IN ELECTRIC SHOCK, FIRE AND OR SERIOUS INJURY.

14. NEVER START THE TOOL with the blade against the workpiece. The workpiece can be thrown, causing serious injury.

15. KEEP ARMS, HANDS, AND FINGERS away from the blade to prevent severe cuts. Clamp all workpieces that would cause your hand

to be in the “Table Hazard Zone” (within the red lines).

16. ALLOW THE MOTOR TO COME TO FULL SPEED prior to starting cut. Starting the cut too soon can cause damage to the machine or

blade and/or serious injury.

17. WHEN USING A SLIDING MITER SAW AS A REGULAR MITER SAW, LOCK THE SLIDE MECHANISM IN PLACE. If the slide

mechanism is not locked, the saw can kick back toward you.

18. NEVER REACH AROUND or behind the saw blade. A moving blade can cause serious injury.

19. NEVER CUT FERROUS METALS or masonry. Either of these can cause the carbide tips to fly off the blade at high speeds causing

serious injury.

20. NEVER CUT SMALL PIECES. Cutting small pieces (where your hand would be within 6 in. of the saw blade) can cause your hand to

move into the blade, resulting in serious injury.

21. NEVER LOCK THE SWITCH in the “ON” position. Setting up the next cut could cause your hand to move into the blade, resulting in

severe injury.

22. NEVER APPLY LUBRICANT to a running blade. Applying lubricant could cause your hand to move into the blade, resulting in serious

injury.

23. DO NOT PERFORM FREE-HAND OPERATIONS (wood that is not held firmly against the fence and table). Hold the work firmly against

the fence and table. Free-hand operations on a miter saw could cause the workpiece to be thrown at high speeds, causing serious injury. Use clamps to hold the work when possible.

24. PROPERLY SUPPORT LONG OR WIDE WORK-PIECES. Loss of control of the workpiece can cause serious injury.

25. AFTER COMPLETING CUT, release power switch and wait for coasting blade to come to a complete stop before returning saw to raised

position. A moving blade can cause serious injury.

26. TURN OFF THE MACHINE and allow the blade to come to a complete stop prior to cleaning the blade area or removing debris in the

path of the blade. A moving blade can cause serious injury.

27. TURN OFF MACHINE and allow the blade to come to a complete stop before removing or securing workpiece, changing workpiece

angle, or changing the angle of the blade. A moving blade can cause serious injury.

28. NEVER PERFORM LAYOUT, ASSEMBLY, OR SET-UP WORK on the table/work area when the machine is running. A sudden slip

could cause a hand to move into the blade. Severe injury can result.

29. TURN THE MACHINE “OFF”, disconnect the machine from the power source, and clean the table/work area before leaving the machine. LOCK THE SWITCH IN THE “OFF” POSITION to prevent unauthorized use. Someone else might accidentally start the machine and cause injury to themselves.

30. BEFORE OPERATING THE SAW, check and securely lock the bevel, miter, and sliding fence adjustments.

31. THE CUTTING HEAD MUST RETURN QUICKLY TO THE FULL UP POSITION. Failure to do so will not allow the lower guard to operate properly and may result in personal injury. See manual section on “Adjusting the Cuttinghead Return”.

32. ADDITIONAL INFORMATION regarding the safe and proper operation of power tools (i.e. a safety video) is available from the Power

Tool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851 (www.powertool institute.com). Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Please refer to the American National Standards Institute ANSI

01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor regulations.

SAVE THESE INSTRUCTIONS.

Refer to them often and use them to instruct others.

POWER CONNECTIONS

A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3-prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the machine to the power line, make sure the switch (s) is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the machine.

WARNING: SHOCK HAZARD. DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP

LOCATIONS.

GROUNDING INSTRUCTIONS

WARNING: SHOCK HAZARD. THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE

OPERATOR FROM ELECTRIC SHOCK

Your machine is wired for 120 Volt, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the “OFF” position.

1. All grounded, cord-connected machines:

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation

having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the machine is properly grounded.Use only 3-wire extension cords that have 3-prong grounding type plugs and matching 3-conductor receptacles that accept the machine’s plug, as shown in Fig. A. Repair or replace damaged or worn cord immediately.

2. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating less than 150 volts:

If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. A, the machine will have a grounding plug that looks like the plug illustrated in Fig. A. A temporary adapter, which looks like the adapter illustrated in Fig. B, may be used to connect this plug to a matching 2-conductor receptacle as shown in Fig. B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Whenever the adapter is used, it must be held in place with a metal screw.

NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.

WARNING: SHOCK HAZARD. IN ALL CASES, MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY

GROUNDED. IF YOU ARE NOT SURE HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.

GROUNDED OUTLET BOX

CURRENT

CARRYING

PRONGS

GROUNDING BLADE IS LONGEST OF THE 3 BLADES

GROUNDED OUTLET BOX

GROUNDING

MEANS

ADAPTER

Fig. A

Fig. B

EXTENSION CORDS

WARNING: Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension

cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. C, shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

FOREWORD

BDMS200 is a 10 in. Compound Power Miter Saw designed to cut wood, plastic, and aluminum. Compound angle and bevel cutting are easy and accurate. It can crosscut up to 5-5/8 in. x 2-3/4 in., miter at 45° both left and right up to 4 in. x 2-3/4 in., bevel at 45° left up to 5-5/8 in. x 1-5/8 in., and compound 45° x 45°,4 in. x 1-5/8 in. It has positive miter stops at 0°, 22.5°,

31.62°, and 45° both left and right, and bevel stops at 0° and 45° adjustable. A dust bag is included to catch fine dust and wood chips.

Fig. C

Minimum Gage for Cord Sets

Volts Total Length of Cord in Feet

120V 0-25 26-50 51-100 101-150

(0-7,6m) (7,6-15,2m) (15,2-30,4m) (30,4-45,7m)

240V 0-50 51-100 101-200 201-300

(0-15,2m) (15,2-30,4m) (30,4-60,9m) (60,9-91,4m)

Ampere Rating

More Not more American Wire Gage Than Than 0-6 18 16 16 14 6 - 10 18 16 14 12 10 - 12 16 16 14 12 12 - 16 14 12 Not Recommended

FUNCTIONAL DESCRIPTION

Remove the miter saw and all loose items from the carton.

CAUTION: Do not lift the miter saw by the switch handle. This action can cause misalignment. Always lift the machine by the base or the carrying handle.

UNPACKING AND CLEANING

Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household floor paste wax.

CARTON CONTENTS

Fig. 1

1. Miter Saw

2. Dust Bag

3. 1/2 in. Blade Wrench

4. 5mm Hex Wrench

5. 1/8 in. Hex Wrench

6. Table Lock Handle

Fig. 3

Fig. 2

Fig. 4

Fig. 5

Fig. 6

Fig. 7

Fig. 8

Fig. 9

A B

Fig. 10

Fig. 11

Fig. 12

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Fig. 15

Fig. 16

Fig. 14A

Fig. 18

Fig. 18A

Fig. 18B

Fig. 17

Fig. 19

Fig. 20

Fig. 21

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Fig. 24

Fig. 23

Fig. 25

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Fig. 30

Fig. 31

Fig. 29A

Fig. 29B

BRASS

HEX NUT

VERTICAL ALIGNMENT SET SCREW

Fig. E

Fig. F

Fig. G

Fig. H

Fig. I

Fig. J

SCREW

Fig. A

Fig. C

Fig. D

Fig. B

A1 A2

RIGHT

WRONG

Fig. 34

Fig. 35

Fig. 36

FENCE

BLADE

WRONG

FENCE

BLADE

RIGHT

Fig. 33

Fig. 32

Fig. 38

Fig. 37

Fig. 39

Fig. 40

WALL

EDGE

CEILING

EDGE

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