Black & Decker 90521841, FSD600 User Manual

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SAVE THIS MANUAL FOR FUTURE REFERENCE.

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZADE GARANTÍA.

ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

INSTRUCTION MANUAL

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BEFORE RETURNING THIS PRODUCT

FOR ANY REASON PLEASE CALL

1-800-544-6986

BEFORE YOU CALL, HAVE THE CATALOG No. AND DATE CODE AVAILABLE. IN MOST CASES, A

BLACK & DECKER REPRESENTATIVE CAN RESOLVE THE PROBLEM OVER THE PHONE. IF YOU

HAVE A SUGGESTION OR COMMENT, GIVE US ACALL. YOUR FEEDBACK IS VITAL TO

BLACK & DECKER.

Catalog Number

FSD600

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90521841 FSD600 6/20/07 10:34 AM Page 1

GENERAL SAFETY RULES - FOR ALL BATTERY OPERATED

TOOLS

WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all

instructions listed below, may result in electric shock, fire and/or serious personal injury

SAVE THESE INSTRUCTIONS

WORK AREA

• Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.

• Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Do not abuse the cord. Never use the cord to carry the tool. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately.

Damaged cords may create a fire.

• A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery. Acharger that may be suitable for one type of battery may create a risk of fire when used with another battery.

• Use battery operated tool only with specifically designated battery pack. Use of any other batteries may create a risk of fire.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious

personal injury,

• Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing , and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. Air vents cover moving parts and should be avoided.

• Avoid accidental starting. Be sure switch is in the locked or off position before inserting battery pack. Carrying tools with your finger on the switch or inserting the battery pack into a tool with the switch on invites accidents.

• Remove adjusting keys or wrenches before turning the tool on. Awrench or a key that is left attached to a rotating part of the tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enable better control of the tool in unexpected situations.

• Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

TOOL USE AND CARE

• Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss

of control.

• Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.

• Do not use tool if switch does not turn it on or off. Atool that cannot be controlled with the switch is dangerous and must be repaired.

• Disconnect battery pack from tool or place the switch in the locked or off position before making any adjustments, changing accessories, or storing the tool. Such preventative safety measures reduce the risk of starting the tool accidentally.

• Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

• When battery pack is not in use, keep it away from other metal objects like: paper

clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may

cause sparks, burns, or a fire.

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• Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edge are less likely to bind and are easier to control.

• Check for misalignment or binding of moving parts, breakage of parts, and any

other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.

• Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may create a risk of injury when used on another tool.

SERVICE

• Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel may result in a risk of injury.

• When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of shock or injury.

Specific Safety Rules

• Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will

make exposed metal parts of the tool "live" and shock the operator.

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber (CCA). Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay

on the skin may promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disperse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA

approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

The label on your tool may include the following symbols.

V ..........................volts A..........................amperes

Hz ........................hertz W ........................watts

min........................minutes ......................alternating

current

......................direct current

o ........................no load speed

..........................

Class II Construction

........................earthing terminal

........................safety alert symbol .../min ..................revolutions or

reciprocations per minute

Safety Warnings and Instructions: Charging

1. This manual contains important safety and operating instructions.

2. Before using battery charger, read all instructions and cautionary warnings on battery charger and product using battery. CAUTION: To reduce the risk of injury, use charger only with this product. Batteries in other products may burst causing personal injury or damage.

3. Do not expose charger to rain or snow.

4. Use of an attachment not recommended or sold by Black & Decker may result in a risk of fire, electric shock, or injury to persons.

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5. To reduce risk of damage to electric plug and cord, pull by plug rather than cord when disconnecting charger.

6. Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.

7. An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire, electric shock or electrocution.

a) Two-wire cords can be used with 2-wire or 3-wire extension cords. Only round jacketed

extension cords should be used, and we recommend that they be listed by Underwriters Laboratories (U.L.). If the extension is to be used outside, the cord must be suitable for outdoor use. Any cord marked for outdoor use can also be used for indoor work. The letters "W" or "WA" on the cord jacket indicate that the cord is suitable for outdoor use.

b) An extension cord must have adequate wire size (AWG or American Wire Gauge) for

safety, and to prevent loss of power and overheating. The smaller the gauge number of the wire, the greater the capacity of the cable; that is, 16 gauge has more capacity than 18 gauge. When using more than one extension to make up the total length, be sure each extension contains at least the minimum wire size.

CHART FOR MINIMUM WIRE SIZE (AWG)OF EXTENSION CORDS

NAMEPLATE RATING AMPS – 0 – 10.0

Total Extension Cord Length (ft) 25 50 75 100 125 150 Wire Gauge 18 18 16 16 14 14

8. Use only the supplied charger when charging your tool. The use of any other charger could damage the tool or create a hazardous condition.

9. Use only one charger when charging.

10. Do not attempt to open the charger. There are no customer serviceable parts inside. Return to any authorized Black & Decker service center.

11. DO NOT incinerate the tool or batteries even if they are severely damaged or completely worn out. The batteries can explode in a fire.

12. A small leakage of liquid from the battery cells may occur under extreme usage, charging or temperature conditions. This does not indicate a failure. However, if the outer seal is broken and this leakage gets on your skin:

a. Wash quickly with soap and water. b. Neutralize with a mild acid such as lemon juice or vinegar. c. If the battery liquid gets in your eyes, flush them with clean water for a minimum of 10

minutes and seek immediate medical attention. MEDICAL NOTE: The liquid is a 2535% solution of potassium hydroxide.

Charging Procedure

IMPORTANT: The batteries in your tool are not fully charged at the factory. Before

attempting to charge them, thoroughly read all of the safety instructions. To charge the tool, follow the steps below:

1. Plug the output cord of the charger into the socket in the bottom half of the tool cradle

as shown in Figure 1.

2. Plug the charger into any standard 120 Volt 60 Hz electrical outlet.

3. Place the FSD600 Impact Drill/Driver into the cradle making sure to match the charging contacts on the handle of the impact driver with the contacts in the charger. The red (charging) light will illuminate indicating that the charging process has started. The light will stay on as long as the battery is in the charger and the charger is plugged into a working outlet. It WILL NOT flash, go out or change to a different color when the charging cycle is complete.

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4. Let the tool charge initially for 9 hours. WARNING: When disconnecting the tool from the charger, be sure to unplug the charger

from the outlet first, then disconnect the charger cord from the tool cradle.

Important Charging Notes

1. After normal usage, your tool should be fully charged in 3 to 9 hours. If the batteries

are run down completely, it may take up to 9 hours to become fully charged. Your tool was sent from the factory in an uncharged condition. Before attempting to use it, it must be charged for at least 9 hours.

2. DO NOT charge the batteries in an air temperature below 40°F (4,5 °C) or above

105°F (+40,5 °C). This is important and will prevent serious damage to the batteries. Longest life and best performance can be obtained if batteries are charged when air temperature is about 75°F.

3. While charging, the charger may hum and become warm to touch. This is a normal

condition and does not indicate a problem.

4. If the batteries do not charge properly:

(1) Check current at receptacle by plugging in a lamp or other appliance. (2) Check to see if receptacle is connected to a light switch which turns power off

when you turn out the lights. (3) Move charger and tool to a surrounding air temperature of above 40 degree F

(4,5°C) or below 105 degree F (+40,5°C). (4) If the receptacle and temperature are okay, and you do not get proper charging,

refer to your warranty.

5. The tool should be recharged when it fails to produce sufficient power on jobs which

were easily done previously. DO NOT CONTINUE using product with its batteries in a depleted condition.

6. To prolong battery life, avoid leaving on charge for extended periods of time (over 30

days without use). Although overcharging is not a safety concern, it can significantly reduce overall battery life.

7. The batteries will reach optimum performance after being recharged 5 times during

normal usage. There is no need to run the batteries down completely before recharging.

Hanging the Charging Base (fig. 2 & 3)

Use the hardware provided only if hanging on conventional hollow wall construction such as sheet rock or plaster walls. If not hanging on conventional sheet rock or plaster walls, please use the appropriate fasteners for that material.

The charger can be fixed to the charger mounting bracket as described below, or simply placed, in a convenient level position.

• Locate the charger mounting bracket within reach of an electrical outlet.

• Mark the position of both hang holes as shown in figure 2.

• The mounting screws should be driven in to about an 1/8” (3mm) from the wall.

• Place the charger mounting bracket over the screw heads and slide down until fully seated.

• Finish tightening the screws and check to see that the bracket is firmly attached to the wall so it will not pull out.

• Place the charger in position until it “clicks” into place as shown in figure 3.

Safety Warnings and Instructions: Drilling

• Hold tool firmly to control its twisting action.

WARNING: Tool may stall (if overloaded or improperly used) causing a twist. To

reduce the risk of injury always expect the stall. Grip the tool firmly to control the

twisting action and prevent loss of control which could cause personal injury. If a stall does occur, release the trigger immediately and determine the reason for the stall before re-starting.

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OPERATING INSTRUCTIONS

Quick Release Chuck To install an accessory:

• Hold the tool as shown in figure 4 and push the chuck collar away from the tool.

• Insert a hex shank accessory and release the collar.

• The accessory is locked in place. NOTE: Do not insert a bit tip into the tool without

using a bit tip holder (not provided).

To remove an accessory:

• Hold the tool as shown in figure 4 and push the chuck collar away from the tool.

• Remove the accessory and release the collar.

Switch

• To turn the tool ON in a forward direction, hold the tool as shown in figure 5, press the top section of the rocker switch and the tool will run.

• Release pressure from the switch and the tool will stop.

• To operate in reverse, press the bottom section of the rocker switch.

Without depressing the rocker switch the tool is

locked and will act as any conventional, non-powered driver.

NOTE: The unit will make a “ratcheting” noise when the impact mechanism engages. This is normal and does not indicate a problem.

Impact Driver Warnings:

• Hold the tool as shown in figure 5.

• Do not use tool as a pry bar.

• To avoid being turned on accidentally, do not carry in your pocket.

Drilling

• Use sharp drill bits only.

• Drill bits for metal can be used for drilling holes in wood. These bits must be sharp and should be pulled out frequently when drilling to clear chips from the flutes.

• Support and secure work properly, as instructed in the safety Instructions.

• Use appropriate and required safety equipment, as instructed in the safety instructions.

• Secure and maintain work area, as instructed in the safety instructions.

• Run the drill very slowly, using light pressure, until the hole is started enough to keep the drill bit from slipping out of it.

• Apply pressure in a straight line with the bit. Use enough pressure to keep the bit biting but not so much as to stall the motor or deflect the bit.

• Hold the tool firmly with two hands to control its twisting action.

• DO NOT CLICK THE TRIGGER OF A STALLED DRILL OFF AND ON IN AN ATTEMPT TO START IT. DAMAGE TO THE DRILL CAN RESULT. To remove twist the bit back and forth and straight out.

• Minimize stalling on breakthrough by reducing pressure and slowly drilling through last part of hole.

• Keep the motor running while pulling the bit out of a drilled hole. This will help reduce jamming.

• Make sure switch turns tool on and off.

WARNING: It is important to support work properly and to hold the drill firmly to prevent

loss of control which could cause personal injury.

MAINTENANCE

Use only mild soap and damp cloth to clean the tool. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

IMPORTANT: To assure product SAFETY and RELIABILITY, repairs, maintenance and

90521841 FSD600 6/20/07 10:34 AM Page 6

adjustment (other than those listed in this manual) should be performed by authorized service centers or other qualified service personnel, always using identical replacement parts.

TROUBLESHOOTING

Problem Possible Cause Possible Solution

• Unit will not start. • Battery not charged. • Check battery charging requirements.

• Battery will not charge. • Charger not plugged in. • Plug charger into a working outlet. Refer to “Important Charging Notes” for more details.

• Check current at receptacle by plugging in a lamp or other appliance.

• Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights.

• Surrounding air temperature • Move charger and tool too hot or too cold. to a surrounding air

temperature of above 40 degrees F (4,5°C) or below 105 degrees F (+40,5°C).

For assistance with your product, visit our website www.blackanddecker.com for the location of the service center nearest you or call the BLACK & DECKER help line at

1-800-544-6986.

Accessories

Recommended accessories for use with your tool are available from your local dealer or authorized service center. If you need assistance regarding accessories, please call:

1-800-544-6986.

WARNING: The use of any accessory not recommended for use with this tool could be

hazardous.

Battery Removal

Before attempting to disassemble this tool, turn it on and run it in either direction until it stops to ensure a complete discharge of the batteries. Using a phillips screwdriver, remove the screws in the product housing and lift the housing half from the tool. Disconnect the terminal clips from the batteries and lift the batteries out. See “Service Information” for battery replacement.

The RBRC™ Seal

The RBRC™ (Rechargeable Battery Recycling Corporation) Seal on the nickelmetal hydride battery (or battery pack) indicates that the costs to recycle the battery (or battery pack) at the end of its useful life have already been paid by Black & Decker. In some areas, it is illegal to place spent nickel-metal hydride batteries in the trash or municipal solid waste stream and the RBRC program provides an environmentally conscious alternative.

RBRC in cooperation with Black & Decker and other battery users, has established programs in the United States and Canada to facilitate the collection of spent nickel-metal hydride batteries. Help protect our environment and conserve natural resources by returning the spent nickel-metal hydride battery to an authorized Black & Decker service center or to your local retailer for recycling. You may also contact your local recycling center for information on where to drop off the spent battery, or call 1-800-8-BATTERY.

90521841 FSD600 6/20/07 10:34 AM Page 7

Service Information

All Black & Decker Service Centers are staffed with trained personnel to provide customers with efficient and reliable power tool service. Whether you need technical advice, repair, or genuine factory replacement parts, contact the Black & Decker location nearest you. To find your local service location, refer to the yellow page directory under "Tools—Electric" or call: 1-800-544-6986 or visit www.blackanddecker.com

Full Two-Year Home Use Warranty

Black & Decker (U.S.) Inc. warrants this product for two years against any defects in material or workmanship. The defective product will be replaced or repaired at no charge in either of two ways.

The first, which will result in exchanges only, is to return the product to the retailer from whom it was purchased (provided that the store is a participating retailer). Returns should be made within the time period of the retailer’s policy for exchanges (usually 30 to 90 days after the sale). Proof of purchase may be required. Please check with the retailer for their specific return policy regarding returns that are beyond the time set for exchanges.

The second option is to take or send the product (prepaid) to a Black & Decker owned or authorized Service Center for repair or replacement at our option. Proof of purchase may be required. Black & Decker owned and authorized Service Centers are listed under "Tools-Electric" in the yellow pages of the phone directory and on our website www.blackanddecker.com.

This warranty does not apply to accessories. This warranty gives you specific legal rights and you may have other rights which vary from state to state. Should you have any questions, contact the manager of your nearest Black & Decker Service Center. This product is not intended for commercial use.

FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-544-6986 for a free replacement.

Special Warranty Note to Contractors:

FIRESTORM

branded products are offered as high end consumer home use tools and carry a HOME USE WARRANTY. These tools are designed, manufactured and tested to meet or exceed the needs of the do-it-yourselfer in the execution of projects and repairs in and around the home. With proper use they will provide the home owner with step up power and performance well beyond their two year warranty. However, if you use tools for a living and use FIRESTORMTMbranded products or any of Black & Decker’s other Consumer Home Use tools ON THE JOBSITE you should know that they CANNOT BE

COVERED UNDER OUR WARRANTY.

See ‘Tools-Electric’

– Yellow Pages –

for Service & Sales

Imported by

Black & Decker (U.S.) Inc.,

701 E. Joppa Rd.

Towson, MD 21286 U.S.A.

90521841 FSD600 6/20/07 10:34 AM Page 8

www.FireStormTools.com

1-800-544-6986

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N° de catalogue

FSD600

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