Black & Decker 7750 User Manual

GENERAL SAFETY RULES
WARNING: Read and understand all instructions. Failure to follow all instructions listed
below may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
WORK AREA
Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation
eliminates the need for the three wire grounded power cord and grounded power supply system.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded.
Don’t expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an
outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.
When operating a power tool outside, use an outdoor extension cord marked "W-A" or "W". These cords are rated for outdoor use and reduce the risk of electric shock.
PERSONAL SAFETY
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious
personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothing, jewelry, or long hair can be caught in moving parts. Air vents may cover moving parts and should be avoided.
Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents.
Remove adjusting keys or wrenches before turning the tool on. Awrench or key that is left attached to a rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
TOOL USE AND CARE
Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss
of control.
Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.
Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool. Such preventative safety measures reduce the risk of starting the tool accidentally.
Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edges are less likely to bind and are easier to control.
Check for misalignment or binding of moving parts, breakage of parts, and any other
condition that may affect the tools operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool, may become hazardous when used on another tool.
SERVICE
Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury.
SPECIFIC SAFETY RULES
Always use proper guard with grinding wheel. A guard protects operator from broken wheel fragments. Always position the guard so that as much of the exposed disc as possible is pointing away from you.
Accessories must be rated for at least the speed recommended on the tool warning label. Wheels and other accessories running over rated speed can fly apart and cause injury.
Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator.
ADDITIONAL SAFETY RULES
ALWAYS WEAR EYE PROTECTION.
Wear ear protection. noise level may be amplified when grinding in enclosed spaces.
KEEP GUARDS IN PLACE WHEN GRINDING.
• Use only accessories having a maximum operating speed at least as high as the speed specified in the warning on the tool’s label. NEVER use T ype11 (Flaring Cup) wheels on this tool.
• Before using, inspect recommended accessory for cracks or flaws. If such a crack or flaw is evident, discard the accessory. The accessory should also be inspected whenever you think the tool may have been dropped.
• When starting the tool (with a new or replacement wheel or brush installed) hold the tool in a well protected area and let it run for one minute. If the wheel or brush has an undetected crack or flaw, it should burst or separate in less than one minute. Never start the tool with a person in line with the accessory. This includes the operator.
• In operation, avoid bouncing the wheel or giving it rough treatment. If this occurs, stop the tool and inspect the wheel.
ALWAYS USE GUARDS with grinding wheels and wire cup brushes. Sanding discs and flat wire brushes may be used without guards. Always position the guard so that as much of the exposed wheel or wire brush as possible is pointing away from you.
Always wear eye, face and body protection when brushing. Brush filiments may break and be thrown at operator.
• Clean your tool out periodically.
• Do not use Type 1 cutting or diamond wheels. Proper guards are not available. Use conventional Type 27 depressed center (non-hubbed) wheels only.
CAUTION: Use extra care when grinding into a corner as a sudden, sharp, movement of
the grinder may be experienced when the wheel contacts a secondary surface.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other con­struction activities contains chemicals known to cause cancer, birth defects or other repro­ductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber. (CCA) Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling,
and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may
promote absorption of harmful chemicals.
CAUTION: Wear appropriate hearing protection during use. Under some conditions
and duration of use, noise from this product may contribute to hearing loss.
The label on your tool may include the following symbols.
V ..........................volts A..........................amperes
Hz ........................hertz W ........................watts
min........................minutes ......................alternating current
......................direct current
n
o........................no load speed
..........................
Class II Construction
........................earthing terminal
........................safety alert symbol .../min ..................revolutions or
reciprocations per minute
CAT. NO. 7750 FORM NO. 581596-00 PRINTED IN CHINA (MAR - 02 )
KEY INFORMATION YOU SHOULD
KNOW:
• Wait until tool reaches full speed before applying to work. Remove from work and allow to stop before setting down.
• Hold grinder at proper angle, as shown in figures 1 1 and 12.
VEA EL ESPAÑOL EN LA CONTRAPORTADA.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZADE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR ELPRODUCTO.
INSTRUCTION MANUAL
Catalog Number 7750
4444----1111////2222 iiiinnnncccchhhh AAAAnnnngggglllleeee GGGGrrrriiiinnnnddddeeeerr
rr
1.) ON/OFF SWITCH / INTERRUPTEUR COULISSANT / INTERRUPTOR DESLIZABLE
2.) LOCK-ON BUTTON / BOUTON DE VERROUILLAGE / BOTON DE ENCENDIDO PERMANENTE
3.) SPINDLE LOCK BUTTON / BOUTON DE VERROUILLAGE D'ARBRE / BOTON DE SEGURO DE LA FLECHA
4.) ACCESSORY WHEEL / MEULE ACCESSOIRE / DISCO ACCESORIO
5.) AUXILIARY HANDLE / POIGNÉE AUXILIAIRE / MANGO AUXILIAR
6.) WHEEL GUARD / CARTER DE MEULE / GUARDA DEL DISCO
1
4
5
6
1
3
4
5
6
2
2
6
11
4
9
6
8
10
3
9
12
4
12
14
6
4
8
7
BEFORE RETURNING THIS PRODUCT
FOR ANY REASON PLEASE CALL
1-800-54-HOW-TO
IF YOU SHOULD EXPERIENCE A PROBLEM
WITH YOUR BLACK & DECKER PURCHASE,
CALL 1-800-54-HOW-TO (1-800-544-6986).
IN MOST CASES, A BLACK & DECKER REPRESENTATIVE
CAN RESOLVE YOUR PROBLEM OVER THE PHONE.
IF YOU HAVE A SUGGESTION OR COMMENT,
GIVE US A CALL. YOUR FEEDBACK IS VITAL
TO THE SUCCESS OF BLACK & DECKERS QUALITY
IMPROVEMENT PROGRAM.
(544-6986)
3 screws (6). Remove the flange (7), guard (4) and spring washer (8). Store these parts carefully.
PRECAUTIONS TO TAKE WHEN SANDING PAINT
1. Sanding of lead based paint is NOT RECOMMENDED due to the difficulty of controlling the contaminated dust. The greatest danger of lead poisoning is to children and pregnant women.
2. Since it is difficult to identify whether or not a paint contains lead without a chemical analy­sis, we recommend the following precautions when sanding any paint:
PERSONAL SAFETY
1. No children or pregnant women should enter the work area where the paint sanding is being done until all cleanup is completed.
2. Adustmask or respirator should be worn by all persons entering the work area. The filter should be replaced daily or whenever the wearer has difficulty breathing.
NOTE: ONLY THOSE DUSTMASKS SUITABLE FOR WORKING WITH LEAD PAINT DUST AND FUMES SHOULD BE USED. ORDINARY PAINTING MASKS DO NOT OFFER THIS PROTECTION. SEE YOUR LOCAL HARDWARE DEALER FOR THE NIOSH APPROVED PROPER MASK.
ENVIRONMENTAL SAFETY
1. Paint should be removed in such a manner as to minimize the amount of dust generated.
2. Areas where paint removal is occurring should be sealed with plastic sheeting of 4 mils thickness.
3. Sanding should be done in a manner to reduce tracking of paint dust outside the work area.
FITTING ABRASIVE DISCS
TURN OFF AND UNPLUG THE TOOL.
Use an abrasive disc with a backing pad for sanding with your angle grinder.
1. Remove the guard.
2. Place the flange, (backing pad and abrasive disc sold separately) and outer flange on the spindle as shown in Figure 8. Figure 8A shows how to attach an abrasive disc with a rub­ber backing pad.
3. Tighten the abrasive disc as shown in Figure 9 by depressing the spindle lock button and turning the abrasive disc by hand.
GENERAL INFORMATION
HELPFUL HINTS
Hold your angle grinder with one hand on the body and the other hand firmly around the side
handle as shown in Figure 10.
Always position the guard so that as much of the exposed disc as possible is pointing away
from you.
Be prepared for a stream of sparks when the disc touches the metal. Direct away from
people and flammable materials.
Maintain an angle between the disc and work surface (Fig. 11) of approximately 30° when
grinding and 10°-15° when sanding ( Fig. 12) for best tool control, material removal, and minimal loading.
WARNING: Always wear eye protection while operating this power tool including
face and body protection when brushing.
TOOL MAINTENANCE
CLEANING: Blowing dust and grit out of the motor housing using compressed air is a
necessary maintenance procedure. Dust and grit containing particles from metal grinding often accumulate on interior surfaces and could create an electrical shock hazard if not cleaned out. Never use solvents or harsh chemicals, use only mild soap and damp cloth to clean the tool. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.
LUBRICATION
Black & Decker tools are properly lubricated at the factory and are ready for use. T ools should be lubricated regularly every year depending on usage. (Tools used on heavy duty jobs and tools exposed to heat may require more frequent lubrication.) This lubrication should be attempted only by trained power tool repairperson's such as those at Black & Decker service centers or in other qualified service personnel.
IMPORTANT
To assure product SAFETY and RELIABILITY , repairs, maintenance and adjustments should be performed by Black & Decker service centers or other qualified service personnel, always using Black & Decker replacement parts.
ACCESSORIES
Recommended accessories for use with your tool are available from your local dealer or authorized service center. If you need assistance regarding accessories, please call:
1-800-54-HOW TO (1-800-544-6986).
WARNING: The use of any accessory not recommended for use with this tool could be
hazardous.
SERVICE INFORMATION
Black & Decker offers a full network of company-owned and authorized service locations throughout North America. All Black & Decker Service Centers are staffed with trained personnel to provide customers with efficient and reliable power tool service. Whether you need technical advice, repair, or genuine factory replacement parts, contact the Black & Decker location nearest you. To find your local service location, refer to the yellow page directory under "ToolsElectric" or call: 1-800-54-HOW-TO (1-800-544-6986).
FULL TWO-YEAR HOME USE WARRANTY
Black & Decker (U.S.) Inc. warrants this product for two years against any defects in material or workmanship. The defective product will be replaced or repaired at no charge in either of two ways.
The first, which will result in exchanges only, is to return the product to the retailer from whom it was purchased (provided that the store is a participating retailer). Returns should be made within the time period of the retailers policy for exchanges (usually 30 to 90 days after the sale). Proof of purchase may be required. Please check with the retailer for their specific return policy regarding returns that are beyond the time set for exchanges.
The second option is to take or send the product (prepaid) to a Black & Decker owned or authorized Service Center for repair or replacement at our option. Proof of purchase may be required. Black & Decker owned and authorized Service Centers are listed under "Tools–Electric" in the yellow pages of the phone director.
This warranty does not apply to accessories. This warranty gives you specific legal rights and you may have other rights which vary from state to state. Should you have any questions, contact the manager of your nearest Black & Decker Service Center. This product is not intended for commercial use.
FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-544-6986 for a free replacement.
See Tools-Electric
Yellow Pages
for Service & Sales
Black & Decker (U.S.) Inc.,
701 E. Joppa Rd.
Towson, MD 21286 U.S.A.
EXTENSION CORDS
When using an extension cord, be sure to use one heavy enough to carry the current your product will draw and is in good condition . An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
MOTOR
Your Black & Decker tool is powered by a Black & Decker-built motor. Be sure your power supply agrees with nameplate marking. 120 Volts AC only means your tool will operate on standard 60 Hz household power. Do not operate AC tools on DC. A rating of 120 volts AC/DC means that you tool will operate on standard 60 Hz AC or DC power. This information is printed on the nameplate. Lower voltage will cause loss of power and can result in over­heating. All Black & Decker tools are factory-tested; if this tool does not operate, check the power supply.
AUXILIARY HANDLE (FIG. 1)
An auxiliary handle (5) is furnished with your grinder and can be screwed into either side of the grinder housing. This handle SHOULD BE USED AT ALL TIMES to maintain complete control of the tool. TIGHTEN SECURELY.
STAR TING AND STOPPING THE TOOL
To start the tool, slide the ON/OFF switch forward (1). For continuous operation, slide the switch (2) fully forward and press front end down. To stop the tool, release the ON/OFF switch. To stop the tool while running in continuous mode, press the rearward part of the switch.
NOTE: Do not switch the tool on or off while under load conditions. Allow the grinder to run up to full speed before touching the surface to be ground. Lift the tool from the surface before turning the tool off. CAUTION: Allow the tool to stop before setting down.
OVERLOAD
Overloading will cause damage to the motor of your angle grinder. This can happen if your angle grinder is subjected to heavy use for prolonged periods of time. Do not in any circumstances, attempt to exert too much pressure on your angle grinder to speed up your work. The abrasive accessories operate more efficiently when light pressure is exerted, thus avoiding a drop in the speed of your angle grinder.
GRINDING AND WIRE BRUSHING
AT TACHING THE WHEEL GUARD (FIG. 2)
Turn off and unplug the tool. NEVER GRIND OR BRUSH WITHOUT GUARD IN PLACE.
Place the angle grinder on a table, spindle (9) facing up.
Placing the spring washer (8) over the spindle and locate it on the shoulder (10).
Place the guard onto the tool as shown.
Place the flange (11) over the spindle with the protrusions facing towards the guard. Make
sure that the screws are tight and that the guard can be rotated.
FITTING DEPRESSED CENTER WHEELS (FIGS. 3,4,5,6)
Turn off and unplug the tool. CAUTION: Never use any grinding wheels without the proper guard.
1.)Ensure that the guard is fitted properly. Place the inner flange (12) on the spindle (9) as shown (Fig. 3). Ensure that it is located on the two flats.
2.)Place the grinding wheel (4) on the spindle (9) and inner flange (12) as shown Fig. 4.
3.)Fit the threaded outer flange (14) making sure it is facing in the correct direction for the type of wheel fitted. For thick grinding wheels Fig. 5, the flange (14) is fitted with the raised portion facing towards the wheel. For thin grinding wheels, the flange (14) is fitted with the inner portion facing away from the wheel.
4.)Press in the spindle lock button and rotate the spindle until it locks. Keeping the lock button pressed in, tighten the outer flange with the spanner wrench provided as shown in Fig. 6. Hubbed wheels do not require mounting flanges and may be tightened with standard wrenches.
5.)When using a depressed-center wheel, hold the tool so that an angle of approximately 30° exists between the wheel and the work.
WARNING: Check rated speed on depressed-center wheel. Never use a wheel with rated
speed lower than the speed on the nameplate of the tool. Note: Sanding flap discs are considered to be grinding wheels and must be used with guards.
FITTING WIRE BRUSHES
Wire cup brushes screw directly on the spindle of the machine without the use of flanges. When using wire brushes, thread firmly on spindle by hand. The guard may be removed for brushing with flat wire brushes.
EDGE GRINDING
Edge grinding may be done with Type 27 depressed center wheels specifically designed for this purpose. These wheels are available locally. They must not be subject to side pressure.
CAUTION: Wheels used for edge grinding may break if they bend or twist while being used for cut-off work or deep grinding. To reduce the risk of serious injury, limit the use of these wheels to shallow cutting and notching (less than 1/2 in depth). The open side of the guard must be positioned away from the operator.
SANDING
REMOVING THE WHEEL GUARD (FIG. 7 FOR SANDING AND USING FLAT WIRE
BRUSHES.)
TURN OFF AND UNPLUG THE TOOL. NOTE: To prevent loss of control, do not set tool down until accessory has completely
stopped turning. As shown in Fig. 7, place the grinder on a table, spindle up. Use a screwdriver to remove the
Minimum Gage for Cord Sets
Volts Total Length of Cord in Feet
120V 0-25 26-50 51-100 101-150 240V 0-50 51-100 101-200 201-300
Ampere Rating
More Not more American Wire Gage Than Than
0-6 18 16 16 14 6 - 10 18 16 14 12 10 - 12 16 16 14 12 12 - 16 14 12 Not Recommended
10
11
12
8
9
8A
RENSEIGNEMENTS IMPORT ANTS
Attendre que la meule atteigne sa vitesse maximale avant de la poser sur l'ouvrage.
Tenir la meuleuse à l'angle approprié, tel qu'illustré à la fig.11, fig. 12.
AV ANTDE RETOURNER LE PRODUIT, PEUIMPORTE
LA RAISON PRIÈRE DE COMPOSER 1 800 544-6986
A VERTISSEMENT : IMPORTANTES MESURES DE SÉCURITÉ
AVERTISSEMENT! Vous devez lire et comprendre toutes les instructions. Le non-
respect, même partiel, des instructions ci-après entraîne un risque de choc électrique, dincendie et/ou de blessures graves.
CONSERVEZ CES INSTRUCTIONS.
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