Black & Decker FS9500RS, 638034-00 User Manual

General Safety Rules

WARNING! Read and understand all instructions. Failure to follow all

instructions listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool.

WARNING: To reduce the risk of injury, user must read instruction manual.

SAVE THESE INSTRUCTIONS

1) WORK AREA SAFETY a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive atmospheres, such as in the presence

of flammable liquids, gases or dust. Power tools create sparks which may ignite the

dust or fumes.

c) Keep children and bystanders away while operating a power tool. Distractions can

cause you to lose control

2) ELECTRICAL SAFETY a) Power tool plugs must match the outlet. Never modify the plug in any way. Do

not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs

and matching outlets will reduce risk of electric shock

b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators,

ranges and refrigerators. There is an increased risk of electric shock if your body is

earthed or grounded.

c) Do not expose power tools to rain or wet conditions. Water entering a power tool

will increase the risk of electric shock

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging

the power tool. Keep cord away from heat, oil, sharp edges or moving parts.

Damaged or entangled cords increase the risk of electric shock. Replace or repair damaged cords. Make sure your extension cord is in good condition. Use only 3-wire extension cords that have 3-prong grounding-type plugs and 3-pole receptacles that accept the tool’s plug.

e) When operating a power tool outdoors, use an extension cord suitable for

outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.

Minimum Gage for Cord Sets

Volts Total Length of Cord in Feet

120V 0-25 26-50 51-100 101-150 240V 0-50 51-100 101-200 201-300

Ampere Rating

More Not more AWG Than Than

0 - 6 18 16 16 14

6 - 10 18 16 14 12 10 - 12 16 16 14 12 12 - 16 14 12 Not Recommended

3) PERSONAL SAFETY a) Stay alert, watch what you are doing and use common sense when operating a

power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tool

may result in serious personal injury.

b) Use safety equipment. Always wear eye protection. Safety equipment such as dust

mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c) Avoid accidental starting. Ensure the switch is in the off-position before plugging

in. Carrying power tools with your finger on the switch or plugging in power tools that

have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on. A wrench

or a key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times. This enables better

control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing

and gloves away from moving parts. Loose clothes, jewelry or long hair can be

caught in moving parts. Air vents often cover moving parts and should also be avoided.

g) If devices are provided for the connection of dust extraction and collection

facilities, ensure these are connected and properly used. Use of these devices can

reduce dust-related hazards.

4) POWER TOOL USE AND CARE a) Do not force the power tool. Use the correct power tool for your application. The

correct power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and off. Any power tool

that cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or the battery pack from the

power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power

tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons

unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

e) Maintain power tools. Check for misalignment or binding of moving parts,

breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents

are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp

cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc., in accordance with these

instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of

the power tool for operations different from those intended could result in a hazardous situation.

5) SERVICE a) Have your power tool serviced by a qualified repair person using only identical

replacement parts. This will ensure that the safety of the power tool is maintained.

b) If the replacement of the supply cord is necessary, this has to be done by the

manufacturer or his agent in order to avoid a safety hazard.

Specific Safety Rules

• Hold tool by insulated gripping surfaces when performing an operation where the

cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will

make exposed metal parts of the tool "live" and shock the operator.

• Keep hands away from cutting area. Never reach underneath the material for any reason.

Hold front of saw by grasping the contoured gripping area. Do not insert fingers or thumb into the vicinity of the reciprocating blade and blade clamp. Do not stabilize the saw by gripping the shoe.

• Keep blades sharp. Dull blades may cause the saw to swerve or stall under pressure.

• Use extra caution when cutting overhead and pay particular attention to overhead wires

which may be hidden from view. Anticipate the path of falling branches and debris ahead of time.

• When cutting pipe or conduit ensure that they are free from water, electrical wiring, etc. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber (CCA). Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed

areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the

skin may promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disperse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA

approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body. CAUTION: Wear appropriate hearing protection during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss.

The label on your tool may include the following symbols.

V ..........................volts A..........................amperes

Hz ........................hertz W ........................watts

min........................minutes ......................alternating current

......................direct current

o ........................no load speed

..........................

Class II Construction

........................earthing terminal

........................safety alert symbol .../min ..................revolutions or

reciprocations per minute

INSTRUCTION MANUAL

RECIPROCATING SAW - Cat. No. FS9500RS

VEA EL ESPAÑOL EN LA CONTRAPORTADA.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

BEFORE RETURNING THIS PRODUCT

FOR ANY REASON PLEASE CALL

1-800-544-6986

IF YOU SHOULD EXPERIENCE A PROBLEM

WITH YOUR BLACK & DECKER PRODUCT,

CALL 1-800-544-6986

BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION AVAILABLE, CATALOG No., TYPE

No., AND DATE CODE. IN MOST CASES, A BLACK & DECKER REPRESENTATIVE CAN

RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU HAVE A SUGGESTION OR

COMMENT, GIVE US A CALL. YOUR FEEDBACK IS VITALTO BLACK & DECKER.

TRIGGER SWITCH

INTERRUPTEUR À DÉTENTE

GATILLO INTERRUPTOR

FLUSH CUTTING (FIGURE 7)

• The compact design of the reciprocating saw motor housing and pivoting shoe permit close cutting to floors, corners and other difficult areas.

• To maximize flush cutting capabilities, insert the blade shaft into the blade clamp with the teeth of the blade facing up.

• Turn the saw upside down so you are as close to the work surface as possible.

METAL CUTTING (FIGURE 8)

• Use a finer blade for ferrous metals and a coarse blade for non-ferrous materials.

• In thin gauge sheet metals it is best to clamp wood to both sides of sheet. This will ensure a clean cut without excess vibration or tearing of metal.

• Avoid forcing cutting blade as this reduces blade life and causes costly blade breakage.

NOTE: Spread a thin film of oil or other coolant along the line ahead of the saw cut for easier operation and longer blade life. For cutting aluminum, kerosene is preferred.

POCKET CUTTING - WOOD ONLY (FIGURE 9)

• Measure the surface area to be cut and mark clearly with a pencil, chalk or scriber.

• Insert blade in blade clamp and tighten blade clamp securely.

• Tip the saw backward until the back edge of the shoe is resting on the work surface and the moving blade will clear the surface.

• Switch motor on, permitting blade to obtain maximum speed.

• Grip handle steadily and begin a slow, deliberate upward swing with the handle of the saw.

• The blade will begin to feed into material. Always be sure blade is completely through material before continuing with pocket cut.

NOTE: In areas where blade visibility is limited, use the edge of the shoe as a guide.

PROJECT TIPS

• Cut only with sharp blades; they cut cleaner, faster and put less strain on the motor while cutting.

• When cutting, always ensure that the shoe is resting firmly against the workpiece. This will improve operator control and minimize vibration.

• For longer blade life, use bi-metal blades. These utilize a carbon steel back welded to high speed steel teeth making the blade more flexible and less prone to breaking.

MAINTENANCE

UNPLUG SAW AND REMOVE ACCESSORY WHEN PERFORMING ANY CLEANING OR OTHER MAINTENANCE. WHEN SERVICING USE ONLY IDENTICAL REPLACEMENT PARTS.

• Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, carbon dust etc.

• When electric tools are used on fiberglass boats, sports cars, drywall etc., they are subject to accelerated wear and possible premature failure, as the fiberglass chips and grindings and drywall dust are highly abrasive to bearings, brushes, commutator, etc. During any use on fiberglass or drywall it is extremely important that the tool be cleaned frequently by blowing with an air jet.

LUBRICATION

Your saw was properly lubricated before leaving the factory. Once every year take or send your saw to a Black & Decker service center, or authorized service station, for a complete cleaning, inspection and lubrication. Tools "out of service" for long periods should be relubricated before being put back to work.

IMPORTANT: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment should be performed by authorized service centers or other qualified service personnel, always using identical replacement parts

ACCESSORIES

BLADES

The saw will accept up to a 12 inch long blade. Always use the shortest blade suitable for your project but long enough to keep the blade cutting through the material. Longer blades are more likely to be bent or damaged during use. During operation some longer blades may vibrate or shake if the saw is not kept in contact with the workpiece.

PRUNING ATTACHMENT

A pruning attachment is also available for use with your Reciprocating Saw. This accessory attaches to the shoe of the saw and applies spring loaded pressure to the branch while cutting.

Recommended accessories for use with your saw are available from your local dealer or authorized service center. If you need assistance regarding accessories, please call:

1-800-544-6986.

WARNING: The use of any accessory not recommended for use with this tool could be

hazardous.

Troubleshooting

Problem Possible Cause Possible Solution

• Unit will not start. • Cord not plugged in. • Plug in cord.

• Circuit fuse is blown. • Replace circuit fuse.

• Circuit breaker is tripped. • Reset circuit breaker.

• Cord or switch is damaged. • Have cord or switch replaced at Black &Decker Service Center or Authorized Servicer

For assistance with your product, visit our website www.black&decker.com for the location of the service center nearest you or call the BLACK & DECKER help line at

1-800-544-6986.

SERVICE INFORMATION

Black & Decker offers a full network of company-owned and authorized service locations throughout North America. All Black & Decker Service Centers are staffed with trained personnel to provide customers with efficient and reliable power tool service. Whether you need technical advice, repair, or genuine factory replacement parts, contact the Black & Decker location nearest you. To find your local service location, refer to the yellow page directory under "Tools—Electric" or call: 1-800-544-6986.

FULL TWO YEAR WARRANTY

Black & Decker (U.S.) Inc. warrants this product for two years against any defects in material or workmanship. The defective product will be replaced or repaired at no charge in either of two ways.

The first, which will result in exchanges only, is to return the product to the retailer from whom it was purchased (provided that the store is a participating retailer). Returns should be made within the time period of the retailer’s policy for exchanges (usually 30 to 90 days after the sale). Proof of purchase may be required. Please check with the retailer for their specific return policy regarding returns that are beyond the time set for exchanges.

The second option is to take or send the product (prepaid) to a Black & Decker owned or authorized Service Center for repair or replacement at our option. Proof of purchase may be required. Black & Decker owned and authorized Service Centers are listed under "Tools-Electric" in the yellow pages of the phone directory and available on our website www.blackanddecker.com.

This warranty does not apply to accessories. This warranty gives you specific legal rights and you may have other rights which vary from state to state. Should you have any questions, contact the manager of your nearest Black & Decker Service Center.

Free warning label replacement: If your warning labels become illegible or are missing, call 1-800-544-6986 for a free replacement.

SPECIAL WARRANTY NOTE TO CONTRACTORS:

FIRESTORM

branded products are offered as high end consumer home use tools and

carry a HOME USE WARRANTY. These tools are designed, manufactured and tested to meet or exceed the needs of the do-it-yourselfer in the execution of projects and repairs in and around the home. With proper use they will provide the home owner with step up power and performance well beyond their two year warranty. However, if you use tools for a living and use FIRESTORM

branded products or any of Black & Decker’s other Consumer Home

Use tools ON THE JOBSITE you should know that they CANNOT BE COVERED UNDER

OUR WARRANTY.

MOTOR

Be sure your power supply agrees with nameplate marking. 120 Volts AC only means your tool will operate on standard 60 Hz household power. Do not operate AC tools on DC. A rating of 120 volts AC/DC means that you tool will operate on standard 60 Hz AC or DC power. This information is printed on the nameplate. Lower voltage will cause loss of power and can result in over-heating. All Black & Decker tools are factory-tested; if this tool does not operate, check the power supply.

SAVE THESE INSTRUCTIONS

OPERATION

CAUTION: For your own safety, do not connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual.

WARNING: Always wear eye protection while operating this power tool. NOTE: Before cutting any type of material, be sure it is firmly anchored or clamped to pre-

vent slipping.

• Place blade lightly against work to be cut.

• Switch on saw motor before applying pressure.

• WARNING: LACERATION HAZARD. Never hold and use the product with your

fingers wrapped around shoe adjustment button. Always hold saw firmly with both hands while cutting as shown in Figure 1 or , if you prefer, use the auxilary handle. Whenever possible, the saw shoe must be held firmly against the material being cut. This will prevent the saw from jumping or vibrating and minimize blade breakage.

AUXILIARY HANDLE (FIGURE 2)

The auxiliary handle offers a greater choice of gripping positions. 8 clamping locations are available for auxiliary handle placement.

CAUTION: TURN OFF AND UNPLUG SAW. ATTACHING THE AUXILIARY HANDLE TO THE SAW:

• Wrap the handle and strap around the forward gripping area of the saw (shown in

figure 2A).

• Be certain the handle and strap indexing features are fully engaged in the matching saw

positions.

• Hook the clamp and strap together and press the clamp lever to the handle to securely

latch the handle as shown in figure 2B.

• Check to ensure the handle is secure before cutting.

REMOVING THE AUXILIARY HANDLE.

• Lift lever and unhook clamp from strap.

• Separate and remove the handle and strap from the saw

SWITCH (ON-OFF) (FIGURE 3)

Depress the trigger switch to turn tool “ON”. Releasing the trigger turns the tool “OFF” NOTE: This tool has no provision to lock the switch in the ON position, and should never be locked in the ON position by any other means.

VARIABLE SPEED SELECTOR WHEEL (FIGURE 4)

The variable speed selector wheel offers a choice of speeds for greatly improved cutting rates in various materials. To select a slower speed for operating the saw, rotate the wheel to a low number on the dial. To select a higher speed, rotate the wheel to a higher number.

BLADE CLAMP RELEASE LEVER (FIGURE 5)

CAUTION: LACERATION HAZARD. TURN OFF AND UNPLUG FROM POWER SUPPLY WHEN CHANGING BLADES.

To install blade into saw:

1. Lift the blade clamp release lever to its full open position as shown in Figure 5.

2. Insert blade shank from the front locating hole in blade over pin on reciprocating shaft.

3. Close blade clamp release lever.

4. Check to ensure blade is secure before cutting.

To remove blade from saw:

1. Open blade clamp release lever to its full open position.

2. Remove blade.

ADJUSTABLE SHOE (FIGURE 6)

CAUTION: TURN OFF AND UNPLUG SAW.

The shoe will adjust to limit the depth of cut. Hold the saw with the underside facing up. Push the button (shown in Figure 6) on the hand grip and slide the shoe out to one of the

See ‘Tools-Electric’

– Yellow Pages –

for Service & Sales

Black & Decker (U.S.) Inc.,

701 E. Joppa Rd.

Towson, MD 21286 U.S.A.

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