Black & Decker 5146607-00 User Manual

GENERAL SAFETY RULES - FOR ALL BATTERY OPERATED TOOLS

WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all

instructions listed below, may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

WORK AREA

• Keep your work area clean and well lit. Cluttered benches and dark areas invite

accidents.

• Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust

or fumes.

• Keep bystanders, children, and visitors away while operating a power tool.

Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Do not abuse the cord. Never use the cord to carry the tool. Keep cord away from
heat, oil, sharp edges or moving parts. Replace damaged cords immediately.

Damaged cords may create a fire.

• A battery operated tool with integral batteries or a separate battery pack must be
recharged only with the specified charger for the battery. Acharger that may be

suitable for one type of battery may create a risk of fire when used with another battery.

• Use battery operated tool only with specifically designated battery pack. Use of any
other batteries may create a risk of fire.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use tool while tired or under the influence of drugs, alcohol, or
medication. A moment of inattention while operating power tools may result in serious

personal injury.

• Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your
hair, clothing , and gloves away from moving parts. Loose clothes, jewelry, or long hair

can be caught in moving parts. Air vents cover moving parts and should be avoided.

• Avoid accidental starting. Be sure switch is in the locked or off position before
inserting battery pack. Carrying tools with your finger on the switch or inserting the

battery pack into a tool with the switch on invites accidents.

• Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that
is left attached to a rotating part of the tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. Proper footing and
balance enable better control of the tool in unexpected situations.

• Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes,
hard hat, or hearing protection must be used for appropriate conditions.

TOOL USE AND CARE

• Use clamps or other practical way to secure and support the workpiece to a stable
platform. Holding the work by hand or against your body is unstable and may lead to loss

of control.

• Do not force tool. Use the correct tool for your application. The correct tool will do the
job better and safer at the rate for which it is designed.

• Do not use tool if switch does not turn it on or off. Atool that cannot be controlled with
the switch is dangerous and must be repaired.

• Disconnect battery pack from tool or place the switch in the locked or off position
before making any adjustments, changing accessories, or storing the tool. Such

preventative safety measures reduce the risk of starting the tool accidentally.

• Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.

• When battery pack is not in use, keep it away from other metal objects like: paper
clips, coins, keys, nails, screws or other small metal objects that can make a
connection from one terminal to another. Shorting the battery terminals together may

cause sparks, burns, or a fire.

• Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained

tools, with sharp cutting edge are less likely to bind and are easier to control.

• Check for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tool’s operation. If damaged, have the tool
serviced before using. Many accidents are caused by poorly maintained tools.

• Use only accessories that are recommended by the manufacturer for your model.

Accessories that may be suitable for one tool may create a risk of injury when used on
another tool.

SERVICE

• Tool service must be performed only by qualified repair personnel. Service or

maintenance performed by unqualified personnel may result in a risk of injury.

• When servicing a tool, use only identical replacement parts. Follow instructions in
the Maintenance section of this manual. Use of unauthorized parts or failure to follow

Maintenance Instructions may create a risk of shock or injury.

SPECIFIC SAFETY RULES

• Hold tool by insulated gripping surfaces when performing an operation where the
cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will

also make exposed metal parts of the tool "live" and shock the operator.

• When working on a ladder or on scaffolding be sure to lay the tool down on its side
when not in use. Some tools with large battery packs will stand upright but may be easily
knocked over.

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to cause cancer, birth
defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber (CCA).

Your risk from these exposures varies, depending on how often you do this type of work. To
reduce your exposure to these chemicals: work in a well ventilated area, and work with
approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling,

and other construction activities. Wear protective clothing and wash exposed areas
with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may

promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disperse dust, which may cause serious

and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory
protection appropriate for the dust exposure. Direct particles away from face and body.

FIRST AID MEASURES FOR GEL COMPONENTS

If gel within the comfort grip becomes exposed and results in skin contact wash with soap
and water; for eye contact, flush with flowing water. If swallowed, seek medical attention.
Material Safety Data Sheet (MSDS) available from 1-800-544-6986.

The label on your tool may include the following symbols.

V ..........................volts A..........................amperes

Hz ........................hertz W ........................watts

min ........................minutes ......................alternating current

......................direct current

n

o ........................no load speed

..........................

Class II Construction

........................

earthing terminal

........................safety alert symbol .../min ..................revolutions or

reciprocations
per minute

BATTERY CAP INFORMATION

Battery storage and carrying caps are provided for use whenever the battery is out of the
tool or charger. Remove cap before placing battery in charger or tool.

WARNING: Do not store or carry battery so that metal objects can contact exposed

battery terminals. For example, do not place battery in aprons, pockets, tool boxes, product
kit boxes, drawers, etc. with loose nails, screws, keys, etc. without battery cap.
Transporting batteries can possibly cause fires if the battery terminals inadvertently come
in contact with conductive materials such as keys, coins, hand tools and the like. The US
Department of Transportation Hazardous Material Regulations (HMR) actually prohibit
transporting batteries in commerce or on airplanes (i.e. packed in suitcases and carryon
luggage) UNLESS they are properly protected from short circuits. So when transporting
individual batteries, make sure that the battery terminals are protected and well insulated
frommaterials that could contact them and cause a short circuit.

4

2

5

INSTRUCTION MANUAL

Cat. No. HPG1800

VEA EL ESPAÑOL EN LA CONTRAPORTADA.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE
GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL
PRODUCTO.

CAT. NO. HPG1800 FORM NO. 5146607-00 Copyright © 2005 Black & Decker (APR-05) Printed in China

11118888 VVVVoooolllltttt CCCCoooorrrrddddlllleeeessssssss DDDDrrrriiiillllll

ll

BEFORE RETURNING THIS PRODUCT

FOR ANY REASON PLEASE CALL

1-800-544-6986

IF YOU SHOULD HAVE A QUESTION OR

EXPERIENCE A PROBLEM WITH YOUR

BLACK & DECKER PRODUCT,

CCAALLLL 11 --8800 00--55 4444-- 66998866

BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION AVAILABLE, CATALOG No.,

TYPE No., AND DATE CODE (e.g. 0130M). IN MOST CASES, A BLACK & DECKER

REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU HAVE A

SUGGESTION OR COMMENT, GIVE US A CALL. YOUR FEEDBACK IS VITAL

TO BLACK & DECKER.

1

Trigger Switch

Interrupteur à détente

Gatillo interruptor

Depress for reverse

(this side)

Enfoncer pour la marche arrière

Oprima para marcha hacia adelante

Depress for forward (other side)

Enfoncer pour la marche avant

Oprima para reversa

Torque Adjust Collar

collier de réglage du couple

collarÍn de ajuste de par

(torque)

Gear Shifter

Sélecteur de vitesses

Palanca de cambio de engranes

Battery Cap

3

TORQUE CONTROL - FIGURE 4

To set the tool’s torque, rotate the adjustable torque collar as required. There are 32 clutch
settings in all. These are indicated by numbers depicted on the torque collar. For light duty
work when using small screws, set the collar to the smallest number. Each click in a
clockwise direction means an increase in the torque produced. If the clutch slips on the
lightest setting, turn the clutch collar to a higher number. The highest position is the drill
mode and is indicated by a drill bit icon. In this position the clutch will not operate. This
permits heavy duty drilling.

DUAL RANGE GEARING - FIGURE 5

The dual range feature of your drill allows you to shift gears for greater versatility. To select
position 1, turn tool off and permit to stop. Slide gear shifter back (away from chuck).
Position 1 is for driving and removing screws and drilling in non-hammer mode. To select
position 2, turn tool off and permit to stop. Push button forward towards the chuck Position 2
is for drilling with hammer action. NOTE: Do not change gears when tool is running. If you
are having trouble changing gears, make sure that the dual range gear button is either
completely pushed forward or completely pushed back.

KEYLESS CHUCK

To insert a drill bit or other accessory:

Loosen the chuck by rotating the sleeve counterclockwise. Insert the bit or other accessory
fully into the chuck, and tighten securely by rotating in the clockwise direction as viewed
from the chuck end.

WARNING: Do not attempt to tighten drill bits (or any other accessory) by gripping the

front part of the chuck and turning the tool on. Damage to the chuck and personal injury may
occur when changing accessories.

SCREW DRIVING

For driving fasteners, the reversing button should be pushed to the left. Use reverse (button
pushed to the right) for removing fasteners. When moving from forward to reverse, or vice
versa, always release the trigger switch first.

DRILLING

• Use sharp drill bits only.

• Support and secure work properly, as instructed in the Safety Instructions.

• Use appropriate and required safety equipment, as instructed in the Safety Instructions.

• Secure and maintain work area, as instructed in the Safety Instructions.

• Run the drill very slowly, using light pressure, until the hole is started enough to keep the
drill bit from slipping out of it.

• Apply pressure in a straight line with the bit. Use enough pressure to keep the bit biting but
not so much as to stall the motor or deflect the bit.

• Hold the drill firmly with two hands to control its twisting action.

• DO NOT CLICK THE TRIGGER OF A STALLED DRILL OFF AND ON IN AN ATTEMPT TO
START IT. DAMAGE TO THE DRILL CAN RESULT.

• Minimize stalling on breakthrough by reducing pressure and slowly drilling through the last
part of the hole.

• Keep the motor running while pulling the bit out of a drilled hole. This will help reduce
jamming.

• Use a cutting lubricant when drilling metals. The exceptions are cast iron and brass which
should be drilled dry. The lubricants that work best are sulphurized cutting oil or lard oil.

• When using twist drill bits to drill holes in wood, it will be necessary to pull the bits out
frequently to clear chips from the flutes.

• Make sure switch turns drill on and off.

WARNING: It is important to support the work properly and to hold the drill firmly to

prevent loss of control which could cause personal injury. If you have any questions on how
to properly operate tool, call: 1-800-54-HOW-TO (544-6986).

DRILLING IN WOOD

Holes in wood can be made with the same twist drill bits used for metal or with spade bits.
These bits should be sharp and should be pulled out frequently when drilling to clear chips
from the flutes.

DRILLING IN METAL

Use a cutting lubricant when drilling metals. The exceptions are cast iron and brass which
should be drilled dry. The cutting lubricants that work best are sulfurized cutting oil or lard oil.

DRILLING IN MASONRY

When drilling in masonry, turn clutch collar to the hammer icon. Use carbide tipped masonry
bits. Refer to Drilling section. Keep even force on the drill but not so much that you crack the
brittle material. Asmooth, even flow of dust indicates the proper drilling rate.

MAINTENANCE

Use only mild soap and damp cloth to clean the tool. Never let any liquid get inside the tool;
never immerse any part of the tool into a liquid.

IMPORTANT: To assure product SAFETY and RELIABILITY, repairs, maintenance and
adjustment (other than those listed in this manual) should be performed by authorized service
centers or other qualified service organizations, always using identical replacement parts.

THE RBRC™ SEAL

The RBRC™ (Rechargeable Battery Recycling Corporation)
Seal on the nickel-cadmium battery (or battery pack) indicates that the costs to
recycle the battery (or battery pack) at the end of its useful life have already been
paid by Black & Decker. In some areas, it is illegal to place spent nickel-cadmium
batteries in the trash or municipal solid waste stream and the RBRC program provides an
environmentally conscious alternative.

RBRC in cooperation with Black & Decker and other battery users, has established
programs in the United States and Canada to facilitate the collection of spent nickel­cadmium batteries. Help protect our environment and conserve natural resources by
returning the spent nickel-cadmium battery to an authorized Black & Decker service center
or to your local retailer for recycling. You may also contact your local recycling center for
information on where to drop off the spent battery, or call 1-800-8-BATTERY.

ACCESSORIES

Recommended accessories for use with your tool are available from your local dealer or
authorized service center. If you need assistance regarding accessories, please call:

1-800-54-HOW-TO (544-6986).

WARNING: The use of any accessory not recommended for use with this tool could be

hazardous.
The following accessories should be used only in the sizes specified below:
BITS, METALDRILLING – Up to 3/8" (9.5mm); BITS, MASONRY DRILLING – Up to 3/8"

(9.5mm); WOOD DRILLING – Up to 1/2" (12.7mm).

SERVICE INFORMATION

All Black & Decker Service Centers are staffed with trained personnel to provide customers
with efficient and reliable power tool service. Whether you need technical advice, repair, or
genuine factory replacement parts, contact the Black & Decker location nearest you. To find
your local service location, refer to the yellow page directory under "Tools—Electric" or call:

1-800-544-6986 or visit www.blackanddecker.com

FULL TWO-YEAR HOME USE WARRANTY

Black & Decker (U.S.) Inc. warrants this product for two years against any defects in
material or workmanship. The defective product will be replaced or repaired at no charge in
either of two ways.

The first, which will result in exchanges only, is to return the product to the retailer from
whom it was purchased (provided that the store is a participating retailer). Returns should
be made within the time period of the retailer’s policy for exchanges (usually 30 to 90 days
after the sale). Proof of purchase may be required. Please check with the retailer for their
specific return policy regarding returns that are beyond the time set for exchanges.

The second option is to take or send the product (prepaid) to a Black & Decker owned or
authorized Service Center for repair or replacement at our option. Proof of purchase may
be required. Black & Decker owned and authorized Service Centers are listed under “Tools­Electric” in the yellow pages of the phone directory.

This warranty does not apply to accessories. This warranty gives you specific legal rights
and you may have other rights which vary from state to state and province to province.
Should you have any questions, contact the manager of your nearest Black & Decker
Service Center. This product is not intended for commercial use.

Free Warning Label Replacement: If your warning labels become illegible or are missing,
call 1-800-544-6986 for a free replacement.

IMPORTANT SAFETY INSTRUCTIONS

• SAVE THESE INSTRUCTIONS.

• Before using charger, read and understand all instructions and cautionary markings on (1)
charger, (2) battery pack, and (3) product using battery pack.

DANGER: 120 volts present at charging terminals. Do not probe with conductive objects.

Danger of electric shock or electrocution.

DANGER: If battery pack case is cracked or damaged, do not insert into charger. Danger

of electric shock or electrocution.

DANGER: Never attempt to open the battery pack for any reason. If the plastic housing of

the battery pack breaks or cracks, return to a service center for recycling.

WARNING: Don’t allow any liquid to get inside charger. Electric shock may result.
CAUTION: To reduce risk of injury, charge only Black & Decker rechargeable batteries.

Other types of batteries may burst, causing personal injury and damage.

• To facilitate the cooling of the battery pack after use, avoid placing the charger or
battery pack in a warm environment such as in a metal shed, or an uninsulated trailer.

• Do not expose charger to rain or snow.

• Use of an attachment not recommended or sold by Black & Decker may result in risk of
fire, electric shock, or injury to persons.

• This charger is not intended for any uses other than charging Black & Decker recharge­able batteries. Any other uses may result in risk of fire, electric shock or electrocution.

• To reduce risk of damage to electric plug and cord, pull by plug rather than cord when
disconnecting charger.

• Make sure cord is located so that it will not be stepped on, tripped over, or otherwise
subjected to damage or stress.

• An extension cord should not be used unless absolutely necessary. Use of improper
extension cord could result in risk of fire, electric shock, or electrocution. If an extension
cord must be used, make sure:

• That the pins on plug of extension cord are the same number, size and shape of those

of plug on charger.

• That extension cord is properly wired and in good electrical condition and the wire size

is large enough for AC ampere rating of charger as specified below.
An extension cord must have adequate wire size (AWG or American Wire Gauge) for
safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that
is, 16 gauge has more capacity than 18 gauge. When using more than one extension to
make up the total length, be sure each individual extension contains at least the minimum
wire size.

RECOMMENDED MINIMUM AWG SIZE FOR EXTENSION CORDS

TOTAL EXTENSION CORD LENGTH (FEET)

25 50 75 100 125 150 175

WIRE GAUGE

18 18 16 16 14 14 12

• The charger is ventilated through slots in the housing. Do not place any object on top of
charger or place the charger on a soft surface that might block the ventilation slots and
result in excessive internal heat. Place the charger in a position away from any heat source.

• Do not operate charger with damaged cord or plug — have them replaced immediately.

• Do not operate charger if it has received a sharp blow, been dropped, or otherwise
damaged in any way; take it to an authorized service center.

• Do not disassemble charger; take it to an authorized service center when service or repair
is required. Incorrect reassembly may result in risk of electric shock, electrocution or fire.

• The charger is designed to operate on standard120 VAC, 60Hz household electrical
power. Do not attempt to use it on any other voltage.

• To reduce risk of electric shock, unplug charger from outlet before attempting any cleaning.
Removing the battery pack will not reduce this risk.

• NEVER attempt to connect 2 chargers together.

• DO NOT store or use the tool and battery pack in locations where the temperature may
reach or exceed 105°F (such as outside sheds or metal buildings in summer).

• A small leakage of liquid from the battery cells may occur under extreme usage, charging
or temperature conditions. This does not indicate a failure. However, if the outer seal is
broken and this leakage gets on your skin:

a. Wash quickly with soap and water.
b. Neutralize with a mild acid such as lemon juice or vinegar.
c. If the battery liquid gets in your eyes, flush them with clean water for a minimum of 10

minutes and seek immediate medical attention. MEDICAL NOTE: The liquid is a
25-35% solution of potassium hydroxide.

SAVE THESE INSTRUCTIONS

INTRODUCTION

READ AND UNDERSTAND ALL OF THE INSTRUCTIONS IN THIS MANUAL BEFORE
ATTEMPTING TO CHARGE THE BATTERY PACK FOR YOUR TOOL.

Your charger is designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any
other voltage. Charge time is 3 to 6 hours depending on battery pack type and condition.

CHARGING PROCEDURE

1. Plug the charger into an appropriate outlet.

2. Insert 1 or 2 batteries into the charger (Figure 1).

NOTE: Charge time is the same for multiple batteries. Be sure the battery is fully seated
in the charger. The red “Charging Indicator” light will come on indicating that there is
contact between the battery and charger. The light will stay on as long as the battery is
in the charger and the charger is plugged into a working outlet. It WILL NOT flash, go
out or change to a different color when the charging cycle is complete.

Remove pack from the charger and place in tool. NOTE: To remove the battery from the
tool, press down on the release button on the back of the battery (Figure 2) and pull out.

LEAVING THE BATTERY PACK IN THE CHARGER

The charger and battery pack can be left connected with the red light glowing indefinitely. The
charger will keep the battery pack fresh and fully charged.

NOTE: A battery pack will slowly lose its charge when kept out of the charger. If the battery
pack has not been kept on maintenance charge, it may need to be recharged before use. A
battery pack may also slowly lose its charge if left in a charger that is not plugged into an
appropriate AC source.

IMPORTANT CHARGING NOTES

1. Longest life and best performance can be obtained if the battery pack is charged when
the air temperature is between 65°F and 75°F (18°- 24°C). DO NOT charge the battery
pack in an air temperature below +40°F(+4.5°C), or above +105°F (+40.5°C). This is
important and will prevent serious damage to the battery pack.

2. The charger and battery pack may become warm to touch while charging. This is a
normal condition, and does not indicate a problem.

3. If the battery pack does not charge properly — (1) Check power at receptacle by plugging
in a lamp or other appliance. (2) Check to see if receptacle is connected to a light switch
which turns power off when you turn out the lights. (3) Move charger and battery pack to
a location where the surrounding air temperature is approximately 65°F - 75°F (18°­24°C). (4) If charging problems persist, take or send the tool, battery pack and charger to
your local service center.

4. The battery pack should be recharged when it does not produce sufficient power on jobs
which were easily done previously. DO NOT CONTINUE use under these conditions.
Follow the charging procedures. You may also charge a partially used pack whenever
you desire with no adverse affect on the battery pack.

5. Black & Decker battery packs that are labeled “NiMH” should only be used with chargers
labeled “NiMH“ or “NiCd/NiMH.”

6. Under certain conditions, with the charger plugged into the power supply, the exposed
charging contacts inside the charger can be shorted by foreign material. Foreign
materials of a conductive nature such as, but not limited to, steel wool, aluminum foil, or
any buildup of metallic particles should be kept away from charger cavities. Always
unplug the charger from the power supply when there is no battery pack in the cavity.
Unplug charger before attempting to clean.

7. Do not immerse charger in water or any other liquid.

OPERATING INSTRUCTIONS

TRIGGER SWITCH & REVERSING BUTTON - FIGURE 3

The drill is turned ON and OFF by pulling and releasing the trigger switch shown in Figure 3.
The farther the trigger is depressed, the higher the speed of the drill. Aforward/reverse
control button determines the direction of the tool and also serves as a lock off button. To
select forward rotation, release the trigger switch and depress the forward/reverse control
button. To select reverse, depress the forward/reverse control button the opposite direction.
The center position of the control button locks the tool in the off position. When changing the
position of the control button, be sure the trigger is released.

See ‘Tools-Electric’

– Yellow Pages –

for Service & Sales

Imported by

Black & Decker (U.S.) Inc.,

701 E. Joppa Rd.

Towson, MD 21286 U.S.A.