Black & Decker 5105119-02, BDPHS1400, BDPHS1800 User Manual

• Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained

tools, with sharp cutting edge are less likely to bind and are easier to control.

• Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.

• Use only accessories that are recommended by the manufacturer for your model.

Accessories that may be suitable for one tool may create a risk of injury when used on another tool.

Service

•Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel may result in a risk of injury.

• When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow

Maintenance Instructions may create a risk of shock or injury.

Specific Safety Rules

• Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will

also make exposed metal parts of the tool "live" and shock the operator.

• When working on a ladder or on scaffolding be sure to lay the tool down on its side when not in use. Some tools with large battery packs will stand upright but may be easily knocked over.

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber (CCA).

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling,

and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may

promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disperse dust, which may cause

serious and permanent respiratory or other injury.Always use NIOSH/OSHA

approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

CAUTION: Wear appropriate hearing protection during use. Under some conditions

and duration of use, noise from this product may contribute to hearing loss.

• Do not operate this tool for long periods of time. Vibration caused by the operating action of this tool may cause permanent injury to fingers, hands, and arms. Use gloves to provide extra cushion, take frequent rest periods, and limit daily time of use.

The label on your tool may include the following symbols.

V ..........................volts A..........................amperes

Hz ........................hertz W ........................watts

min........................minutes ......................alternating current

......................direct current

o........................no load speed

..........................

Class II Construction

........................earthing terminal

........................safety alert symbol .../min ..................revolutions or

reciprocations per minute

Battery Cap Information

Battery storage and carrying caps are provided for use whenever the battery is out of the tool or charger. Remove cap before placing battery in charger or tool.

WARNING! Do not store or carry battery so that metal objects can contact exposed battery terminals. For example, do not place battery in aprons, pockets, tool boxes, product kit boxes, drawers, etc. with loose nails, screws, keys, etc. without battery cap. Without cap in place, battery could short circuit causing fire or burns or damage to battery.

Battery Cap

General Safety Rules - For All Battery Operated Tools

WARNING!READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all

instructions listed below, may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

Work Area

• Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust

or fumes.

• Keep bystanders, children, and visitors away while operating a power tool.

Distractions can cause you to lose control.

Electrical Safety

• Do not abuse the cord. Never use the cord to carry the tool. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately.

Damaged cords may create a fire.

•Abattery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery. Acharger that may be

suitable for one type of battery may create a risk of fire when used with another battery.

• Use battery operated tool only with specifically designated battery pack. Use of any other batteries may create a risk of fire.

Personal Safety

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication.Amoment of inattention while operating power tools may result in serious

personal injury.

• Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing , and gloves away from moving parts.Loose clothes, jewelry, or long hair

can be caught in moving parts. Air vents cover moving parts and should be avoided.

•Avoid accidental starting. Be sure switch is in the locked or off position before inserting battery pack. Carrying tools with your finger on the switch or inserting the

battery pack into a tool with the switch on invites accidents.

• Remove adjusting keys or wrenches before turning the tool on.Awrench or a key that is left attached to a rotating part of the tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enable better control of the tool in unexpected situations.

• Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

Tool Use and Care

• Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss

of control.

• Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.

• Do not use tool if switch does not turn it on or off.Atool that cannot be controlled with the switch is dangerous and must be repaired.

• Disconnect battery pack from tool or place the switch in the locked or off position before making any adjustments, changing accessories, or storing the tool. Such

preventative safety measures reduce the risk of starting the tool accidentally.

• Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

• When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may

cause sparks, burns, or a fire.

INSTRUCTION MANUAL

VEA EL ESPAÑOL EN LA CONTRAPORTADA.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

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BEFORE RETURNING THIS PRODUCT

FOR ANY REASON PLEASE CALL

1-800-544-6986

IF YOU SHOULD HAVE A QUESTION OR

EXPERIENCE A PROBLEM WITH YOUR

BLACK & DECKER PRODUCT,

CALL 1-800-544-6986

BEFORE YOU CALL, HA VE THE FOLLOWING INFORMATION AVAILABLE, CA TALOG No.,

TYPE No., AND DATE CODE (e.g. 0130M). IN MOSTCASES, ABLACK & DECKER REPRE-

SENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU HAVE ASUGGES-

TION OR COMMENT, GIVE US ACALL. YOUR FEEDBACK IS VITALTO BLACK & DECKER.

Cat. No. BDPHS1400 Cat. No. BDPHS1800

Blade Release Button Bouton de dégagement de la lame Botón de liberación de la hoja

Cutting Metal

Your saw can be used for cutting light gauge ferrous and non-ferrous metals such as copper, brass, aluminum, etc. with the specified blade. See recommended materials.

It is advisable when cutting thin sheet to clamp a backing sheet of soft wood or plywood to the work as this will enable you to obtain a cleaner cut. Both metal and wood backing are sawn together. Do not force the cutting blade into the metal as this will reduce the life of the blade and possibly damage the motor. Cutting thin metal will take longer than cutting even a relatively thick piece of wood, so do not be tempted to speed up the operation by forcing the saw. Only use the metal cutting blade for this purpose.

Recommended Materials Capacity

Large Capacity Blade

Soft wood Up to 4" x 4" Plastic soil pipe Up to 4-7/8"

Curve Cutting Blade

Worktop Up to 2"

Metal Cutting Blade

Ferrous/non-ferrous metals Up to 1/8" thick

Maintenance

Use only mild soap and damp cloth to clean the tool. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid. IMPORTANT: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (other than those listed in this manual) should be performed by authorized service centers or other qualified service organizations, always using identical replacement parts.

The RBRC™ Seal

The RBRC™ (Rechargeable Battery Recycling Corporation) Seal on the nickel-cadmium battery (or battery pack) indicates that the costs to recycle the battery (or battery pack) at the end of its useful life have already been paid by Black & Decker. In some areas, it is illegal to place spent nickelcadmium batteries in the trash or municipal solid waste stream and the RBRC program provides an environmentally conscious alternative.

RBRC in cooperation with Black & Decker and other battery users, has established programs in the United States and Canada to facilitate the collection of spent nickelcadmium batteries. Help protect our environment and conserve natural resources by returning the spent nickel-cadmium battery to an authorized Black & Decker service center or to your local retailer for

recycling. You may also contact your local recycling center for information on where to drop off the spent battery , or call 1-800-8-BATTER Y.

Accessories

Recommended accessories for use with your tool are available from your local dealer or authorized service center. If you need assistance regarding accessories, please call:

1-800-54-HOW-TO (544-6986).

WARNING: The use of any accessory not recommended for use with this tool could be

hazardous.

Service Information

All Black & Decker Service Centers are staffed with trained personnel to provide customers with efficient and reliable power tool service. Whether you need technical advice, repair, or genuine factory replacement parts, contact the Black & Decker location nearest you. To find your local service location, refer to the yellow page directory under "Tools—Electric" or call:

1-800-544-6986 or visit www.blackanddecker .com

Full Two-Year Home Use Warranty

Black & Decker (U.S.) Inc. warrants this product for two years against any defects in material or workmanship. The defective product will be replaced or repaired at no charge in either of two ways.

The first, which will result in exchanges only, is to return the product to the retailer from whom it was purchased (provided that the store is a participating retailer). Returns should be made within the time period of the retailer’s policy for exchanges (usually 30 to 90 days after the sale). Proof of purchase may be required. Please check with the retailer for their specific return policy regarding returns that are beyond the time set for exchanges.

The second option is to take or send the product (prepaid) to a Black & Decker owned or authorized Service Center for repair or replacement at our option. Proof of purchase may be required. Black & Decker owned and authorized Service Centers are listed under "Tools-Electric" in the yellow pages of the phone directory and available on our website www.blackanddecker.com.

This warranty does not apply to accessories. This warranty gives you specific legal rights and you may have other rights which vary from state to state. Should you have any questions, contact the manager of your nearest Black & Decker Service Center. This product is not intended for commercial use.

FREE WARNING LABELREPLACEMENT: If your warning labels become illegible or are missing, call 1-800-544-6986 for a free replacement.

See ‘Tools-Electric’

– Yellow Pages –

for Service & Sales

Imported by

Black & Decker (U.S.) Inc.,

701 E. Joppa Rd.

Towson, MD 21286 U.S.A.

Safety Warnings and Instructions: Charging the Battery

Pack

1. This manual contains important safety and operating instructions.

2. Before using battery charger, read all instructions and cautionary markings on (1)

battery charger, (2) battery, and (3) product using battery.

3. CAUTION: To reduce the risk of injury, charge only Black & Decker Battery Packs.

Other types of batteries may burst causing personal injury and damage.

4. Do not expose charger to rain or snow.

5. Use of an attachment not recommended or sold by Black & Decker may result in a risk

of fire, electric shock, or injury to persons.

6. To reduce risk of damage to electric plug and cord, pull by plug rather than cord when

disconnecting charger.

7. Make sure cord is located so that it will not be stepped on, tripped over, or otherwise

subjected to damage or stress.

8. An extension cord should not be used unless absolutely necessary. Use of improper

extension cord could result in a risk of fire, electric shock or electrocution.

a. Two-wire cords can be used with 2-wire or 3-wire extension cords. Only round

jacketed extension cords should be used, and we recommend that they be listed by Underwriters Laboratories (U.L.). If the extension is to be used outside, the cord must be suitable for outdoor use. Any cord marked for outdoor use can also be used for indoor work. The letters "W" or "WA" on the cord jacket indicate that the cord is suitable for outdoor use.

b. An extension cord must have adequate wire size (AWG or American Wire Gauge) for

safety, and to prevent loss of power and overheating. The smaller the gauge number of the wire, the greater the capacity of the cable; that is, 16 gauge has more capacity than 18 gauge. When using more than one extension to make up the total length, be sure each extension contains at least the minimum wire size.

CHART FOR MINIMUM WIRE SIZE (AWG)OF EXTENSION CORDS

NAMEPLATE RATING AMPS – 0 – 10.0

Total Extension Cord Length (ft) 25 50 75 100 125 150 Wire Gauge 18 18 16 16 14 14

9. Use only the supplied charger when charging your battery pack. The use of any other

charger could damage the battery pack or create a hazardous condition.

10.Use only one charger when charging.

11. Do not attempt to open the charger or the battery. There are no customer serviceable

parts inside. Return to any authorized Black & Decker service center.

12.DO NOT incinerate the battery even if it is severely damaged or completely worn out.

The batteries can explode in a fire.

13.A small leakage of liquid from the battery cells may occur under extreme usage,

charging or temperature conditions. This does not indicate a failure. However, if the

outer seal is broken and this leakage gets on your skin: a. Wash quickly with soap and water. b. Neutralize with a mild acid such as lemon juice or vinegar. c. If the battery liquid gets in your eyes, flush them with clean water for a minimum of 10

minutes and seek immediate medical attention. MEDICAL NOTE: The liquid is a

25-35% solution of potassium hydroxide.

Charging the Battery Pack

THE BATTER YP ACK IS NOTFULLYCHARGED ATTHE FACTOR Y. BEFORE ATTEMPTING TO CHARGE THE BATTERY PACK, THOROUGHL YREAD ALLOF THE SAFETY INSTRUCTIONS.

The charger is designed to use standard household 120 volt 60 Hz power.

1. Plug the charger into any standard 120 Volt 60 Hz electrical outlet. NOTE: Do not

charge by means of an engine generator or DC power source. Use only 120V AC

2. Slide the charger onto the battery pack as shown in Figure 1 and let the battery

charge initially for 9 hours. After the initial charge, under normal usage, your battery

pack should be fully charged in 3 to 6 hours.

3. Unplug charger, and remove the battery pack. Place the battery in the tool and be

certain that it is inserted fully into the tool cavity until it “clicks” into place. NOTE: To remove the battery from the saw, press down on the release button on the back

of the battery (Figure 2) and slide out.

Important Charging Notes

1. After normal usage, your battery pack should be fully charged in 3 to 6 hours. If the

battery pack is run-down completely, it may take up to 6 hours to become fully

charged. Your battery pack was sent from the factory in an uncharged condition.

Before attempting to use it, it must be charged for at least 9 hours.

2. DO NOT charge the battery pack in an air temperature below 40°F (4,5 °C) or above

105°F.(40,5 °C) This is important and will prevent serious damage to the battery pack.

Longest life and best performance can be obtained if battery pack is charged when air

temperature is about 75°F.(24°C).

3. While charging, the charger may hum and become warm to touch. This is a normal

condition and does not indicate a problem.

4. If the battery pack does not charge properly—(1) Check current at receptacle by

plugging in a lamp or other appliance. (2) Check to see if receptacle is connected to a

light switch which turns power off when you turn out the lights. (3) Move charger and

battery pack to a surrounding air temperature of 40°F (4,5 °C) to 105°F.(40,5 °C) (4) If

the receptacle and temperature are OK, and you do not get proper charging, take or

send the battery pack and charger to your local Black & Decker service center. See

Tools Electric in yellow pages.

5. The battery pack should be recharged when it fails to produce sufficient power on jobs

which were easily done previously. DO NOT CONTINUE using product with its battery

pack in a depleted condition.

6. To prolong battery pack life, avoid leaving the battery pack on charge for extended

periods of time (over 30 days without use). Although overcharging is not a safety

concern, it can significantly reduce overall battery pack life.

7. The battery pack will reach optimum performance after being cycled 5 times during

normal usage. There is no need to run the batteries down completely before recharging.

Normal usage is the best method of discharging and recharging the batteries.

Maintenance Stage

The trickle charge feature of the charger allows the battery pack to remain in the charger and ready for use. With the charger connected to standard household current, the red charging indicator light will glow constantly. The charger will keep the battery pack fully charged. Abattery pack will slowly lose its charge when kept out of the charger.

Removing & Refitting the Blade

WARNING: Always ensure that the battery is removed from the tool when changing

blades.

Removing the Blade (Figure 3)

Ensure blade has cooled after use. Press and hold the rear of the black blade release button fully, hold the back of the blade and rotate it 90 degrees in a downward direction. Slide the blade sideways off the location pin and remove from the saw.

Fitting a Blade (Figure 4,5)

Place the blade, with the tooth protector fitted, over the location pin. The blade teeth should be facing the handle. Rotate the blade through 90° until it is fully located in the slot and the location pin is in the locked position.To ensure the blade is securely fitted try to remove without pressing the blade release button. Remove the tooth protector, your saw is now ready for use.

NOTE: If you are unable to fit the blade, check to see if the slot in the location pin is straight up and down. If it is not, keep the blade release button depressed and use a flat bladed screwdriver to turn the location pin into the correct position as shown in Figure 5.

Operating Instructions

WARNING: When cutting, hold saw firmly with two hands as shown in Figure 7.

Variable Speed Trigger Switch (Figure 6)

Your saw is equipped with a variable speed trigger switch that allows you greater control over start of cut, rate of cut and breakthrough of cut.

To switch your saw on, slide lock-off button (1) and squeeze the on/off variable speed trigger switch (2). To switch off, release the trigger , the unit will automatically lock-of f.

Cutting With Tool (Figure 7)

Hold tool with two hands as shown in Figure 7. To obtain the best results from your saw , use the same backward and forward movement you would employ with a traditional hand saw. This will enable a quicker cleaner cut.

No de cat. BDPHS1400, BDPHS1800

GUIDE D’UTILISATION

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RÈGLES DE SÉCURITÉ CONCERNANT LES OUTILS

À PILES - GÉNÉRALITÉS

AVERTISSEMENT : LIRE, COMPRENDRE ET SUIVRE TOUTES LES DIRECTIVES

précisées ci-dessous afin d’éviter les risques de choc électrique, d’incendie ou de blessure grave.

CONSERVER CES DIRECTIVES

Aire de travail

• Garder l’aire de travail propre et bien éclairée; les établis encombrés et les endroits sombres sont propices aux accidents.

• Ne pas utiliser les outils électriques dans une atmosphère explosive, comme à proxim0ité de liquides, de gaz ou de poussières inflammables; le moteur peut créer

des étincelles et enflammer les vapeurs ou les poussières environnantes.

• Tenir les enfants, les visiteurs ou toute autre personne à l’écart lorsqu’on utilise un outil électrique; les distractions peuvent faire perdre la maîtrise de ce dernier.

Mesures de sécurité – Électricité

• Ne pas utiliser le cordon de manière abusive; on ne doit pas transporter l’outil en le

tenant par le cordon. On doit tenir le cordon à l’écart des sources de chaleur, de l’huile, des bords tranchants ou des pièces mobiles. Remplacer immédiatement les cordons endommagés, car ces derniers peuvent causer un incendie.

• Un outil à piles intégrées ou à bloc-pile externe doit être rechargé seulement au moyen du chargeur approprié, car un chargeur destiné à une pile particulière peut

entraîner un risque d’incendie lorsqu’il est utilisé avec une autre.

• N’utiliser l’outil à piles qu’avec le bloc-pile désigné, car l’utilisation d’un autre type de

piles peut entraîner un risque d’incendie.

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