Black & Decker 402 User Manual

Page 1
B/ack& Decken.
fl V ' f M
This booklet is provided for your convenience in the use and care of your new Black & Decker tool. These instructions include operation, safety pre cautions, preventive maintenance, maintenance and other pertinent data to assist you in assuring long life and dependable service.
SAFETY SEALGÜI
power tool institute
Ho. 12
SCREWDRIVER Cit. Nos.
35a402,2ll45’5/2.
2055’57a2035’№
Page 2
SAFETY RULES
FOR POWER TOOLS
1. KNOW YOUR POWER TOOL—Read owner’s manual
carefully. Learn its applications and limitations as well as the specific potential hazards peculiar to this tool.
2. GROUND ALL TOOLS—UNLESS DOUBLE-INSUUTED.
If tool is equipped wth three-prong plug, it should be plugged into a three-hole electrical receptacle. If adapter is used to accommodate two-pronged receptacle, the
adapter wire must be attached to a known ground. Never remove third prong.
3. KEEP GUARDS IN PLACE and in working order.
4. KEEP WORK AREA CLEAN. Cluttered areas and benches
invite accidents.
5. AVOID DANGEROUS ENVIRONMENT. Don't use power
tool In damp or wet locations. And keep work area well lit.
6. KEEP CHILDREN AWAY. All visitors should be kept safe
distance from work area.
7. STORE IDLE TOOLS. When not in use, tools should be
stored in dry, high or locked-up place—out of reach of children.
8. DON'T FORCE TOOL. It will do the job better and safer
at the rate for which it was designed.
9. USE RIGHT TOOL. Don't force small tool or attachment
to do the job of a heavy duty tool.
10. WEAR PROPER APPAREL. No loose clothing or jewelry to
get caught In moving parts. Rubber gloves and footwear are recommended when working outdoors.
11. USE SAFETY GLASSES with most tools. Also face or
dust mask if cutting operation is dusty.
12. DON'T ABUSE CORD. Never carry tool by cord or yank H to disconnect from receptacle. Keep cord from heat, oil
and sharp edges.
13. SECURE WORK. Use clamps or a vise to hold work, ft's
safer than using your hand and it frees both hands to
operate tool.
14. DON'T OVERREACH. Keep proper footing and balance
at all times.
15. MAINTAIN TOOLS WITH CARE. Keep tools sharp at all times, and clean for best and safest performance. Follow Instructions for lubricating and changing accessories.
16. DISCONNECT TOOLS. When not in use, before servicing;
when changing accessories such as blades, bits, cutters, etc.
17. REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
18. AVOID ACCIDENTAL STARTING: Don't carry plugged-in
tool with finger on switch.

SWITCHES

Pulling the Trigger Switch turns the tool "ON"; releasing the
trigger turns the tool "OFF" To lock switch "ON", depress trigger, hold In locking button, and release trigger. Release but ton and tool will stay "ON". To then turn tool "OFF", depress and release trigger.
The reversing switch is mounted on the top of the tool and for driving fasteners is placed in the forward position. To reverse rotation for fastener removal, first release trigger to turn tool "OFF", then move toggle switch back to reverse tool.
For maximum tool life avoid excessive reverse operation. For those operations where the tool is used primarily in reverse, see your Black and Decker Distributor or Black and Decker Service Center.

MOTOR

Your Black and Decker tool is powered by a B&D built motor.
Be sure your power supply agrees with nameplate marking. Volts AC means Alternating Current (25 to 60 cycles) ONLY. VOLTS AC/DC means it will also operate on Direct Current. Voltage variation of more than 10% will cause loss of power and over-heating. All B&D tools are factory-tested; if this tool does not operate, check the following: Supply line for blown fuses; plug and receptacle for contact; carbon brushes for contact.

COMMUTATOR AND BRUSHES

Inspect carbon brushes often. Replace when brushes are worn down to the identifying letter or groove or when spring exerts insufficient pressure to hold brush against commutator. Keep brushes clean and sliding freely in guides. Inspect commutator for dirt and exessive wear. If dirty or rough, clean lightly with
very fine sandpaper (not emery cloth). If badly worn or grooved, send tool to our nearest service station for repair (see back page).

GROUNDING

These units are equipped with approved 3-conductor cord and 3-prong grounding type attachment plug to be used with the proper grounding type receptacle, in accordance with the National Electrical Code and Canadian Electrical Code.
IF YOUR UNIT REQUIRES LESS THAN 150 VOLTS IT HAS A PLUG THAT LOOKS LIKE FIG. "A". It will fit directly into the
proper type of 3-wire grounding receptacle. The unit is then
grounded automatically each time it Is plugged in.
Shown in Fig. "B" is a special grounding adaptor (not allowed
in Canada by the Canadian Electrical Code) which is available from your dealer and will permit using a 2-wire receptacle. The green grounding wire extending from the side of the adapter must be connected to a PERMANENT GROUND.
IF THE UNIT REQUIRES FROM 150 TO 250 VOLTS, IT HAS A
PLUG LIKE FIGURE "C". No adapter is available and it should be used in the proper standard matching 3-wire grounding receptacle.
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WlM»(WTLETKa ■
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nWNGB
CffW

CABLE

The cable is the "life line" of your tool—keep it clean by wiping it off occasionally. Keep it out of oils and greases which ruin the rubber. Coil it neatly when not in use and avoid dragging it across sharp surfaces or using it as a handle to lift the tool. When using the tool at a considerable distance from power source, an extension cable of adequate size must be used to prevent loss of power and over-heating. Use the table below for 115-volt tools. For 220-volt tools, use wire size corres ponding to an extension length of V2 the contemplated length.
Ampere rating
(on nameplate) 2.0
Ext. Cable length Wire Size (A.W.G.)
25 ft. 18 50 ft. 18 18
75 ft. 100 ft. 150 ft. 200 ft.
©
aKUWEDOOTiireox.
2.10 to 3.5 to
0 to
18 18 18 16
16 14
3.4
16 14
11
5.10 to 7.10 to 12.1 to
7.0
5.0
18
18 18 16 14 16 14 12 12
___ ___
12.0
18 14 12
10
16.0
16 12 10
10
.—
14 12
,—.
Page 3

OPERA TION-CLUTCHES

In all Black and Decker Scruguns, a clutch provides a "dead” or stationary front spindle to permit the driving accessory to "locate” the screw slot or nut. Forward pressure then engages
the clutch and drives the fastener. No. 12 Scruguns are equipped with either a "Positive” or
"Adjustable” clutch. Operation of these clutches is as follows:

CLEANING

With the tool motor running, blow dirt and dust out of all air vents with dry air at least once a week. Also blow any dirt out of Switches, Quick-change Chuck or Screw Depth Locator. If your tool has a Locator, it should be disassembled after each day's work and all parts cleaned with kerosene or other cleaning solvent.
Preferably, dry parts with an air hose with the motor running.
Positive Clutch—With the positive clutch, output torque of the screwdriver Is directly controlled by operator pressure against the fastener. A heavy forward pressure will hold the clutch engaged to a high torque; while light forward pressure allows the clutch to disengage at a lower torque. Release of pressure completely disengages the clutch. Maximum torque on a fastener is reached by maintaining forward pressure on the tool and allowing the clutch to ratchet momentarily; the resultant hammering will further tighten the fastener.
Adjustable Clutch—The adjustable clutch mechanism allows the operator to drive a series of fasteners to a pre-set uniform torque. Torque output is controlled mechanically by a spring loaded clutch mechanism and operator pressure on the tool has no effect on output. The adjustable clutch mechanism is also provided with a dead spindle so that complete release of pres sure on tool will disengage output spindle.
To adjust the clutch, slide the locking ring toward the gear case. This action unlocks the adjusting ring and allows it to be rotated. Turning the adjusting ring so that it moves toward the gear case will increase the output torque of the clutch.
An increase in the force required to turn the adjusting ring indicates that the clutch setting is Increasing.
Turning the ring so that it moves away from the gear case will decrease the clutch setting. This is matched with a decrease In effort required to turn the adjusting ring. CAUTION: Once
the adjusting ring is free from spring pressure additional loosen ing has no. further effect on the clutch and should be avoided.
If the adjusting ring is loosened too far it will come off the
tool allowing the locking ring and spring also to come off. No damage is done and these can be reassembled by operator.
SPRING MECHANISM
DEAD SPINDLE CLUTCH

ACCESSORIES

Number 12 Scrugun Models can utilize practically every type
of fastening accessory (bits, bit tip holders, shanks for sockets, etc.) with a hex shank.
Your Tool will handle a wide variety of bits and other fastening
accessories. Some of these are listed below, but for the very many other types and sizes of accessories please see your Black
& Decker Distributor, or refer to Black & Decker Catalog No. 1.
SQUARE DRIVE SHANKS —
1/4" HEX DRIVE SHANK No. 20510 2" Overall Length, For Va"
Square Drive Sockets
No. 20511 6" Overall Length, For "
Square Drive Sockets
PHILLIPS HEAD BITS —
lv4" HEX DRIVE SHANKS
No. 54595 No. 1 Point, 1-15/16" Overall
Length
No. 54592 No. 2 Point, 1-15/16" Overall
Length
No. 54594 No. 3 Point, 1-15/16" Overall
Length
BIT TIP HOLDERS —
1/4" HEX DRIVE SHANKS No. 61108 Non-Magnetic, For Va"
Bit Tips
No. 63957 Magnetic, For Vi" Bit Tips
w HEX BIT TIPS
No. 38403 Phillips, No. 1 Point No. 38404 Phillips, No. 2 Point No. 38405 Phillips, No. 3 Point
No. 61102 Phillips Pozedriv®, No. 2 Point No. 61104 Phillips Pozedriv®, No. 3 Point
ADJUSTABLE CLUTCH

LUBRICATION

Black and Decker Tools are completely lubricated at factory and are ready for use. Gears should be relubricated every 60 days to 6 months depending upon use. To lubricate, remove gear case, wipe out old grease, and refill gear case with B&D Heavy­Duty Grease to the amount specified on the Parts List packed
with your tool.
It is also recommended that the clutch faces be given a light greasing after every 50 hours of usage. Refer to "exploded" parts bulletin (included with your tool) If you have any difficulty in making the minor disassembly necessary to reach the clutch.
No. 38406 Frearson Type (Reed & Prince)
SOCKETS (Use with Square Drive Shanks)
G.
Cat. No.
20512 20514 20516 38420 38422 38424
Type
Non-Mag. 1/4" Non-Mag. 5/16" Non-Mag. 3/8" Magnetic 1/4" Magnetic Magnetic
Hex
Diam.
Size
5/16" 1/2"
3/8"
1/2"
1/2" 9/16" 7/16"
9/16"
SLOTTED HEAD SCREWS are easily driven with "Bit and Finder” accessories. Finder Sleeve No. 65879 adapts the thread on the front of the clutch housing to hold all 719000 series Finders which then become integral with the housing.
If you prefer, separate Bits with Rotating Finders are available to mount directly in the Scrugun chuck. See your B&D Catalog No. 1 for the complete selection of accessories.
Page 4

FACTORY SALES and SERVICE CENTERS

Area Telephone
ALABAMA; Birmingham 35233, 1717 Third Ave., South ARIZONA: Phoenix 85004, 537 E. McDowell Rd
ARKANSAS: Little Rock, 72201, 519 West Seventh Street
CALIFORNIA: Anaheim 92802, 1235 So. Euclid Ave
Los Angeles 90007, 2432 S. Broadway
Oakland 94606, 1107 E. 14th St...................................................415 TE 4-5944
Sacramento 95814, 1915 Seventeenth Street..............................916 444-3188
San Diego 92105, 3811 El Cajon Blvd San Francisco 94080, 1139 Airport Blvd Santa Clara 95050, 2291 The Alameda Van Nuys 91401, 14920 Victory Blvd
COLORADO: Denver 80204, 675 Kalamath St
CONNECTICUT; Hartford 06114, 131 Meadow Street
DISTRICT OF COLUMBIA: Washington
Bladensburg, Maryland 20710, 4501 Baltimore Ave
Falls Church, Virginia 22046, 129 Annandale Road
FLORIDA: Jacksonville 32208, 5224 Pearl Street..
Miami 33168, 13345 N. W. Seventh Avenue................................305 681-6658
Orlando 32806, 940 So. Orange Ave............................................305 423-1651
Tampa 33609, 3401 W. Kennedy Blvd
GEORGIA; Atlanta 30313, 316 Techwood Drive, N.W
HAWAII: Honolulu 96813, 675 Auahi Street.....................................808 536-9374
ILLINOIS: Chicago 60607, 1100 W. Jackson Blvd...........................312 TA 9-3500
Chicago 60646, Lincolnwood, 6710 N. Crawford Ave..................312 OR 3-0923
Chicago 60643, Beverly Hills, 10708 S. Western Ave
Rock Island 61201, 725 30th Street.............................................309 788-1744
INDIANA: Evansville 47708, 931 Bond Street
Indianapolis 46202, 1125 W. 16th Street
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602 AL 8-1332
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IOWA: Des Moines 50312, 2811 Ingersoll Ave............................. 515 CH 4-7257
KANSAS: Wichita 67214, 203 N. Mathewson Street KENTUCKY: Louisville 40209, 4407 Park Blvd
LOUISIANA: New Orleans 70002, 3310 N. Causeway Blvd. ...504 837-2550
MARYLAND: Baltimore 21211, 203 West 28th Street
Baltimore 21205, 4712 Erdman Ave Bladensburg 20710, 4501 Baltimore Avenue
MASSACHUSETTS; Boston 02135, 12 Market St (Brighton)..617 ST 2-6264
MICHIGAN: Detroit 48219, 18133 W. McNichols Rd
Detroit 48234, 11360 East Seven Mile Road................................313 527-5010
Grand Rapids 49509, 3662 Clyde Park Ave., S.W MINNESOTA: Minneapolis 55408, 2815 Nicollet Ave MISSOURI; Kansas City 64108 2705 McGee Trafficway
St Louis 63110, 615 S. Vandeventer Ave
BROCKVILLE, ONTARIO CALGARY, ALBERTA DON MILLS (Toronto) EDMONTON, ALBERTA
HALIFAX, NOVA SCOTIA......................................803 McLean Street
HAMILTON, ONTARIO LONDON, ONTARIO
ALABAMA, Montgomery ALASKA, Anchorage
Fairbanks ARIZONA, Tucson CALIFORNIA, Fresno
Stockton
CONNECTICUT 06051, New Britain, 595 John Downey GEORGIA 30354. Atlanta, 3271 Hamilton Blvd. S.W. ILLINOIS 60018, Des Plaines, 2180 S. Woif Road
MARYLAND 21074, Hampstead, Phone.- 301-374-9046 MISSOURI 64116, N. Kansas City, 1343 Murray Drive
DISTRIBUTION CENTERS
CALIFORNIA 94804, Richmond, 1732 Wright Ave.
Phone: 415 235-4232
Drive, Phone: 203 225-8415
Phone: 404 762-1601 - 4
Phone: 312 827-7145
(Sales Office: 312 827-0083)
Phone: 816 842-6350
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CONNECTICUT, New Haven DELAWARE, Wilmington FLORIDA, Pensacola IDAHO, Boise, Lewiston
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631 Commissioners Rd., East
Code No.
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205 324-6691
501 FR 2-3040
714 772-4050 213 R1 9-0371
714 AT 1-3331 415 871-7278 408 241-9162
213 787-5531 303 222-0621 203 249-6241
301 779-3808
703 533-1147
904 356-2951
813 872-8317 404 JA 4-0431
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312 BE 3-6832 812 425-4269
317 632-5569
316 FO 3-6571 502 366-1495
301 HO 7-7411 301 485-5550 301 779-3808
313 534-8880 616 534-7708
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1003 11th Avenue, S. W. 11440 Ave.—142 Street
612 TA 3-5283
816 HA 1-1493
314 JE 3-2210
BLACK & DECKER MFG. CO., Umfted, Canada
Perth Street
2 Valleybrook Drive
180 Parkdale Ave., N.
AUTHORIZED SERVICE STATIONS
MAINE, Westbrook MISSISSIPPI, Jackson NEVADA, Reno, Las Vegas
NEW YORK, Schenectady
MANUFACTURING PLANTS
Fayetteville, North.Carolina;
Lancaster, Pa.; Solon, Ohio; Towson, Md., Hampstead, Md., U. S. A.; Brockville, Ontario, Can.; Harmondsworth
Middx., Maidenhead, Spennymoor, England;
Croydon, Vic., Australia; Lyon, France; Milan, Italy
NEBRASKA: Omaha 68102, 2218 Leavenworth Street.................402
NEW JERSEY: Newark 07104, 868 Broadway..............................201
NEW MEXICO: Albuquerque 87110, 4700 Lomas Blvd. N.E...505
NEW YORK: Buffalo 14209, 881 W. Delavan Ave..
New York 10462, 1894 E. Tremont Avenue (Bronx) New York 10014, 227 Varick St (Manhattan). New York 11377, 56-15 Queens Blvd. (Woodside)
Rochester 14620, 476 Clinton Ave. S......................
Syracuse 13224, 2140 Erie Blvd. E
NORTH CAROLINA: Charlotte 28206, 1710 N. Graham St
Fayetteville 28306, P.O. Box 4305, Highway 301,^ S...............919
Greensboro 27403, 1008 W. Lee Street....................................919
OHIO: Cincinnati 45203, 1225 Western Ave
Cleveland 44113, 3901 Detroit Ave Columbus 43202, 3293 N. High Street
Dayton 45420, 617 Watervliet Street.............................
Solon 44139, 6225 Cochran Road.............................................216
Toledo 43606, 2629 W. Central Ave..........................................419
OKUHOMA: Oklahoma City 73106, 1318 Linwood Blvd
Tulsa 74145, 3120 South Sheridan Road..................................
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OREGON: Portland 97209, 1640 N. W. Johnson Street................503
PENNSYLVANIA: Harrisburg 17112, 6070 Allentown Blvd
Lancaster 17604, 715 Fountain Ave..........................................717
Philadelphia 19103, 333 No. 20th Street Pittsburgh 15232, 5437 Baum Blvd
RHODE ISLAND: E. Providence 02914, 2777 Pawtucket Ave...401 SOUTH CAROLINA: Greenville 29601, 407 Pendleton St TENNESSEE: Knoxville 37917, 1123 North Central St
Memphis 38116, 984-86 East Brooks Rd,...
Nashville 37203, 601 Eighth Ave. S...........................................615
TEXAS: Amarillo 79106, 3008 West 6th Ave
Dallas 75207, 1808 N. Industrial Blvd........................................214
Fort Worth 76103, 1801 Bomar Street.......................................817
Houston 77003, 105 Sampson Street........................................713
San Antonio 78210, 1111 South Presa Street
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UTAH: Salt Lake City 84115, 1541 S. Second West Street VIRGINIA: Fails Church 22046, 129 Annandale Road
Norfolk 23517, 337 W. 21st Street.............................................703
Richmond 23222, 1424 Chamberlayne Ave
WASHINGTON: Seattle 98119, 701 Third. North
Spokane 99207, 3550 North Market Street................................509
WEST VIRGINIA; Charleston 25312, 1638 Sixth Ave WISCONSIN: Milwaukee 53213. 6301 Blue Mound Road
MONTREAL 10, P. Q
OTTAWA, ONTARIO...................................418 Laurier Avenue, West
QUEBEC CITY, P. Q
REGINA, SASKATCHEWAN...................................1076 Albert Street
SASKATOON, SASK VANCOUVER 10, B. C
WINNIPEG 10, MANITOBA......................................934 St. James St.
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Diamond Ind. Center, Quebec & 33rd St.
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OHIO, Youngstown
PENNSYLVANIA, Allentown
Erie
SOUTH CAROLINA, Charleston SOUTH DAKOTA, Rapid City
Vienna, Austria; Brussels, Belgium; Copenhagen, Denmark;
Helsinki, Finland; Idstein, Germany; Athens, Greece; Tokyo,
Japan; Mexico, D.F., Monterrey, Guadalajara, Mexico; Rotterdam,
Netherlands; Auckland, Wellington, Christchurch, New Zealand; Grorud,
Norway; Johannesburg, Cape Town, Durban, South Africa; Barcelona,
Spain; Goteborg, Sweden; Zurich, Switzerland; Caracas, Venezuela
BLACK & DECKER, INC., Urbanización Industrial Julia
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SALES AND SERVICE SUBSIDIARIES
Caparra Heights, San Juan, Puerto -Rico
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7865 St. Lawrence Blvd.
330 St. Roch Street
24 West 2nd Ave.
TEXAS, Corpus Christi
El Paso VIRGINIA, Roanoke WASHINGTON, Yakima
WEST VIRGINIA, Wheeling
Area
Code
716 212 212 212
716
315
704
513 216 614 513
405 918
717 215
412 803
615 901
806
512 801 703
703 206
304 414
Telephone
No.
345-2330
HU 3-1076
265-6401
TT 4-6220 SY 2-2700
WA 9-6450
DE 5-1042
454-3814 446-3086
FR 5-3721
425-1181 275-0906
421-2275
OL 1-4243
263-8884 252-1821
CH 8-5330
475-6771
CE 2-7515
622-5666
CA 8-8631
Kl 5-0651
393-5831
LO 4-5520
362-2700 434-1655 232-3038
546-2481 332-3444 254-1061
DR 3-1531
RI 1-6401 ED 6-0175 CA 8-7521 LE 4-4611
HU 6-7056
533-1147
627-6888
649-9245
AT 2-6432
HU 9-9164
343-0289
GR 6-7800
Guarantee
BLACK & DECKER GUARANTEES, FOR ONE YEAR FROM DATE OF PURCHASE, TO CORRECT BY REPAIR OR PARTS REPLACEMENT WITHOUT CHARGE ANY DEFECT DUE TO FAULTY MATERIAL OR WORKMANSHIP. SIMPLY RETURN THE COMPLETE UNIT, TRANSPORTATION PREPAID, TO
ANY BLACK & DECKER SERVICE CENTER OR AUTHORIZED SERVICE STATION. NATURALLY, WE ASSUME NO RESPONSIBILITY FOR DAMAGE CAUSED BY MISUSE, CARELESS HANDLING OR WHERE REPAIRS HAVE BEEN MADE OR ATTEMPTED BY OTHERS. NO OTHER GUARANTEE, WRITTEN OR VERBAL, IS AUTHORIZED BY US.
THE BLACK AND DECKER MFG. CO. — TOWSON, MARYLAND 21204, U.S.A.
Form No. 97553 CD
Printed in U.S.A.
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