Black & Decker 4010 User Manual

ACCESSORIES

The accessories listed in this manual are available at extra cost from your local dealer,
Black & Decker Service Center, or by writing to: Customer Services, Black & Decker

(U.S.) Inc., 626 Hanover Pike, Hampstead. Md. 21074

PRE PUNCHED ABRASIVE PAPER

Cat. No. Grit

59920 60 ^
59921 80
59922 100 ^ Packs of 10.
59923 120
59924 150

Replacement Paper Punch Cat. No. 59928
Replacement Dust Bag Cat. No. 59929
Replacement Pad Cat. No. 59930

NOTE: Recommendeci accessories for this tool are listed in this manual. The use of

any other accessory may be hazardous.

LUBRICATION

Self lubricating bearings are used in the tool and periodic relubrication is not required.
However, it is recommended that, once a year, you take or send the tool to a B&D Service
Centerfor a thorough cleaning and inspection.

IMPORTANT

To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment, (in
cluding brush inspection and replacement) should be performed by Black & Decker Ser
vice Centers or other qualified service organizations, always using Black & Decker
replacement parts.

COMMERCIAL7INDUSTRIAL USE WARRANTY

Black & Decker warrants this product for one year from date of purchase. We will repair
without charge, any defects due to faulty material or workmanship. Please return the com
plete unit, transportation prepaid, to any Black & Decker Service Center or Authorized
Service Station listed under “Tools Electric” in the yellow pages. This warranty does not
apply to accessories or damage caused where repairs have been made or attempted by
others.

BLACK & DECKER (U.S.) INC.

626 Hanover Pike Hampstead, MD 21074 U. S. A.

(April 1984-OH)

Printed in U.S.A.

IMPORTANT SAFETY INSTRUCTIONS (FOR ALL TOOLS)

WARNING: When using Electric Tools, basic safety precautions should always be

KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
CONSIDER WORK AREA ENVIRONMENT. Don’t expose power tools to rain. Don’t

use power tools in damp or wet locations. Keep work area well lit.
GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded sur

faces. For example, pipes, radiators, ranges, refrigerator enclosures.
KEEP CHILDREN AWAY. All visitors should be kept away from work area. Do not let

visitors contact tool or extension cord.
STORE IDLE TOOLS. When not in use, tools should be stored in dry, and high or

locked-up place—out of reach of children.
DON’T FORCE TOOL. It will do the job better and safer at the rate for which it was In

tended.
USE RIGHT TOOL. Don’t force small tool or attachment to do the job of heavy-duty

tool. Don’t use tool for purpose not intended, for example, don’t use circular saw for
cutting tree limbs or logs.

DRESS PROPERLY. Do not wear loose clothing or jewelry. They can be caught In
moving parts. Rubber gloves and nonskid footwear are recommended when working
outdoors. Wear protective hair covering to contain long hair.

USE SAFETY GLASSES. Also use face or dustmask if cutting operation is dusty.

9.
DON’T ABUSE CORD. Never carry tool by cord or yank it to disconnect from recepta

10.

cle. Keep cord from heat, oil and sharp edges.
SECURE WORK, Use clamps or a vise to hold work. It’s safer than using your hand

11.

and it frees both hands to operate tool.
DON’T OVERREACH. Keep proper footing and balance at all times.

12.

MAINTAIN TOOLS WITH CARE, Keep tools sharp and clean for better and safe per

13.
formance. Follow instructions for lubricating and changing accessories. Inspect tool
cords periodically and if damaged have repaired by authorized service facility. Inspect
extension cords periodically and replace if damaged. Keep handles dry, clean, and

free from oil and grease.
DISCONNECT TOOLS. When not in use, before servicing, and when changing ac

14.
cessories, such as blades, bits, cutters.

REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that

15.

keys and adjusting wrenches are removed from tool before turning it on.
AVOID UNINTENTIONAL STARTING. Don’t carry plugged-in tool with finger on

16.

switch. Be sure switch is off when plugging in.
OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only exten

17.

sion cords intended for use outdoors and so marked.
STAY ALERT. Watch what you are doing. Use common sense. Do not operate tool

18.

when you are tired.
CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that

19.
is damaged should be carefully checked to determine that it will operate properly and
perform its intended function. Check for alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and other conditions that may affect its operation.

A guard or other part that is damaged should be properly repaired or replaced by an
authorized service center unless otherwise indicated elsewhere in this instruction
manual. Do not use tool if switch does not turn it on and off.

20. DO NOT OPERATE portable electric tools near flammable liquids or in gaseous or
explosive atmospheres. Motors in these tools normally spark, and the sparks might
ignite fumes.

followed to reduce the risk of fire, electric shock, and personal injury,
including the following.

READ ALL INSTRUCTIONS

METAL QUIOE

FIG. S

HOLE PUNCHER

STOP

PAPER HOLDER

SANDING

It is not necessary to exert a lot of pressure on the tool when sanding horizontally. A slight
amount of pressure (just to control the tool) is usually sufficient to ensure satisfactory re
sults. Any excess will reduce its efficiency.

In order to obtain an optimum finish, it is essential to progressively reduce the grain size of
the paper being used. With each change in grain size, it is recommended to sand at right
angles in relation to the previous sanding. In order to obtain a perfect finish, after using a
very fine-grained paper, we recommend wiping the work surface with a slightly damp rag
and sanding again with the finest paper possible.

In order to obtain maximum dust collection, it is important to empty the dust bag fre
quently, and make sure opening in housing is not clogged.

The rate at which the dust bag will fill up is largely dependent on the type of material being
sanded and the size of grit used. A good rule of thumb is to empty the bag when it be
comes about 1/3 full. So that the recovery bag can be thoroughly cleaned, it is washable
and must be dried before replacing in sander.

TOOL CARE

Keep your machine as clean as possible by wiping with a clean cloth and occasionally
blowing through with air.

Avoid overloading your sander. Overloading will result in a considerable reduction in
speed and efficiency and the unit will become hot. in this event, run sander at a “no load’’
condition for a minute or two. This may be accomplished by holding unit away from work
surface and allowing it to run “free speed.’’