Please take time to read this manual and pay particular attention to the safety
instructions we’ve provided for your protection. Don’t forget to send in your
owner’s registration card. If you have any questions about your tool please
call:
1-800-9-BD TOOL
(1-800-923-8665)
LOCK ON BUTTON
TRIGGER SWITCH
ADJUSTABLE FENCE
AUXILIARY HANDLE
Figure 1A
HEIGHT
ADJUSTMENT
KNOB
HEIGHT
LOCK KNOB
DUST EXHAUST PORT
Figure 1B
ANTI-SLIPPAGE PIN
PLUNGE DEPTH
ADJUSTMENT
KNOB
ANGLE
LOCK KNOB
FOR YOUR SAFETY - ALL TOOLS
WARNING: When using electric tools, basic safety precautions should
always be followed to reduce risk of fire, electric shock, and personal
injury, including the following:
READ ALL INSTRUCTIONS
Double Insulation
Double insulated tools are constructed throughout with two separate layers
of electrical insulation or one double thickness of insulation between you
and the tool’s electrical system. Tools built with this insulation system are
not intended to be grounded. As a result, your tool is equipped with a two
prong plug which permits you to use extension cords without concern for
maintaining a ground connection.
NOTE: Double insulation does not take the place of normal safety
precautions when operating this tool. The insulation system is for added
protection against injury resulting from a possible electrical insulation
failure within the tool.
CAUTION: WHEN SERVICING USE ONLY IDENTICAL REPLACEMENT
PARTS. Repair or replace damaged cords.
Polarized Plugs
Polarized plugs (one blade is wider than the other) are used on equipment
to reduce the risk of electric shock. When provided, this plug will fit into a
polarized outlet only one way. If the plug does not fit fully into the outlet,
reverse the plug. If it still does not fit, contact a qualified electrician to
install the proper outlet. Do not change the plug in any way.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
CONSIDER WORK AREA ENVIRONMENT. Don’t expose power tools to rain. Don’t
use power tools in damp or wet locations. Keep work area well lit. Do not use
tool in presence of flammable liquids or gases.
GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded
surfaces. For example; pipes, radiators, ranges, and refrigerator enclosures.
KEEP CHILDREN AWAY. Do not let visitors contact tool or extension cord. All
visitors should be kept away from work area.
STORE IDLE TOOLS. When not in use, tools should be stored in dry, and high or
locked-up place — out of reach of children.
DON’T FORCE TOOL. It will do the job better and safer at the rate for which it was
intended.
USE RIGHT TOOL. Don’t force small tool or attachment to do the job of a heavyduty tool. Don’t use tool for purpose not intended.
DRESS PROPERLY. Do not wear loose clothing or jewelry. They can be caught in
moving parts. Rubber gloves and non-skid footwear are recommended when
working outdoors. Wear protective hair covering to contain long hair.
USE SAFETY GLASSES. Also use face or dust mask if operation is dusty.
DON’T ABUSE CORD. Never carry tool by cord or yank it to disconnect from
receptacle. Keep cord from heat, oil, and sharp edges.
SECURE WORK. Use clamps or a vise to hold work. It’s safer than using your
hand and it frees both hands to operate tool.
DON’T OVERREACH. Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer
performance. Follow instructions for lubricating and changing accessories.
Inspect tool cords periodically and if damaged, have repaired by authorized
service facility. Inspect extension cords periodically and replace if damaged. Keep
handles dry, clean, and free from oil and grease.
DISCONNECT OR LOCK OFF TOOLS when not in use, before servicing, and when
changing accessories, such as blades, bits, cutters.
REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that
keys and adjusting wrenches are removed from tool before turning it on.
AVOID UNINTENTIONAL STARTING. Don’t carry tool with finger on switch. Be
sure switch is off when plugging in.
EXTENSION CORDS. Make sure your extension cord is in good condition. When
using an extension cord, be sure to use one heavy enough to carry the current
your product will draw. An undersized cord will cause a drop In line voltage
resulting in loss of power and overheating. The following table shows the correct
size to use depending on cord length and nameplate ampere rating. If in doubt,
use the next heavier gage. The smaller the gage number, the heavier the cord.
OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only
extension cords intended for use outdoors and so marked.
STAY ALERT. Watch what you are doing. Use common sense. Do not operate
tool when you are tired.
CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part
that Is damaged should be carefully checked to determine that it will operate
properly and perform its intended function. Check for alignment of moving parts,
binding of moving parts, breakage of parts, mounting, and any other conditions
that may affect its operation. A guard or other part that is damaged should be
properly repaired or replaced by an authorized service center unless otherwise
indicated elsewhere in this instruction manual. Have defective switches replaced
by authorized service center. Do not use tool if switch does not turn it on and off.
1018161412
12161614
16
14
AWG
161614
12
12
Not Recommended
Introduction
Examine your plate joiner and Figures 1A and 1B for a few minutes to become
familiar with the various features and the names used to describe them. The
following sections will discuss the various controls and you will need to know
where they are.
Overview
You have purchased a precision woodworking tool. The function of the plate
joiner is to enable you to make extremely strong and accurate joints in wood
and wood by products. The tool works by plunging action to precisely cut
crescent shaped slots for the placement of flat wooden dowels or “biscuits”
like those shown in Figure 2.
The various adjustments on the patented base/fence assembly wilt enable you
to make virtually any biscuit joint imaginable. The tool may be further
enhanced by some simple jigs and fixtures that can be easily made. Some of
the more common biscuit joinery applications are shown in Figure 3 and are
discussed in detail in the Applications section of this manual.
SAVE THESE INSTRUCTIONS
Figure 2
TOOL OPERATION
1/2"
(12.7 mm)|«.
2-3/8"
(60 mm)
(flat biscuits) #20
Figure 3
EDGE TO EDGE JOINT
~1 r~
I——
3/8"
(9.5 mm)|**
2-3/16"
(56 mm)
#10
EDGE
MITRE
JOINT
5/16"
(8 mm
1-13/16"
(46mm)
Switch
Your plate joiner has a trigger switch located on the underside, as shown in
Figure 1 A. To turn the tool on, depress the trigger. To turn the tool off, release
the trigger. To lock the tool on for continuous operation, there is a lock on but
ton located at the rear of the tool just above the cord. When cutting always
hold the tool with one hand on the switch handle and one hand on the auxil
iary handle. To lock the tool on, depress and hold the trigger as you depress
the lock button. Hold the lock button in as you gently release the trigger. The
tool will continue to run. To turn the tool off from a locked on condition,
depress and release the trigger once.
Blade Replacement
In time your saw blade will wear out and need replacement. To remove the
blade, follow the steps below.
1. TURN OFF TOOL AND DISCONNECT FROM POWER SUPPLY.
2. Remove the 4 torx head screws from the bottom of the shoe, using the
T20 torx screwdriver provided.
3. Rotate the shoe out of the way.
CORNER
JOINT
OFFSET JOINT
r
OFFSET
4. Use the spanner wrench provided to loosen (counterclockwise) the blade
nut. Depress the spindle lock pin on the top of the gear case to hold the
spindle while you unscrew the nut.
5. Remove the blade and have it sharpened or replace it with a new one.
6. Reinstall the blade by reversing the steps above. Be sure blade teeth point
counterclockwise as shown in Figure 4.
7. IMPORTANT: Always check the fine depth adjustment when sharpening
or replacing the blade. Adjust if necessary (See "Controls" section).
The Controls
The heart of your plate joiner is the base/fence assembly. All of the controls
that let you make a variety of precision cuts are located on this assembly. Take
a few minutes to become familiar with the various controls.
ALWAYS TURN OFF AND DISCONNECT PLATE JOINER BEFORE MAKING
ANY ADJUSTMENTS.
ADJUSTABLE FENCE
The adjustable fence provides a sturdy, precise reference surface to deter
mine the point at which the slots for the biscuits will be cut. Its adjustable
height feature allows you to position biscuit slots as close as 3/16" (4.76mm)
and as distant as 1 -3/8" (35 mm) measured from the work piece surface to the
centerline of the blade (See Figure 6). The adjustable angle feature allows a
full range of settings from 0° to 90 as well as a reverse 45° bevel which allows
outside registration on miter joints. (See Applications section under Miter
Joints, Figure 26).
The height adjustment is accomplished by first loosening the lock knob on the
right side of the fence and then rotating the knurled adjustment knob until the
desired height is reached. (See Figure 5).
Tightening the lock knob will then automatically align the fence parallel to the
blade and lock it in position. The vertical scale and pointer located directly
Figure 5
under the lock knob can be used to assist in setting this height. The scale
readings indicate distance from the blade centerline to the fence surface when
the fence is set at 90°. (See Figure 6). The fence angle can be set simply by
loosening the lock knob on the left side of the tool, aligning the protractor
scale with the pointer and tightening the lock knob.
ADJUSTMENT
KNOB
LOCK KNOB
1/2” (12.7mm)
CENTERLINE OF
BLADE
Figures
POINTER
POINTS TO
1.2” (12.7mm)
MARK
PLUNGE DEPTH ADJUSTMENT
The depth of cut can be set to match the dimensions of the particular size biscuit you will be using. The numbers on the depth adjustment knob
(0,10,20,M) coincide with the three sizes of biscuits shown in Figure 2. The
letter ‘M’ stands for the maximum depth capacity of the tool which is 20mm
(25/32"). This depth is obtainable only with a new blade and by backing out
the fine adjustment screw (see next section).
NOTE: The ‘M’ setting has been provided for future use and will not be neces
sary for most biscuiting operations. To select a depth, align the appropriate
number with the red mark scribed in the tool’s housing, as shown in Figure 7.
Rotate the depth adjustment knob to the desired position and it will “click”
into place.
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