BK Precision PVS10005, PVS60085, PVS60085MR User Manual

Model: PVS10005, PVS60085, PVS60085MR

High Power Programmable DC
Power Supply

USER MANUAL

i

Safety Summary

The following safety precautions apply to both operating and
maintenance personnel and must be followed during all phases of
operation, service, and repair of this instrument.

Before applying power to this instrument:

 Read and understand the safety and operational information in

this manual.

 Apply all the listed safety precautions.
 Verify that the voltage selector at the line power cord input is

set to the correct line voltage. Operating the instrument at an
incorrect line voltage will void the warranty.

 Make all connections to the instrument before applying power.
 Do not operate the instrument in ways not specified by this

manual or by B&K Precision.

Failure to comply with these precautions or with warnings elsewhere in
this manual violates the safety standards of design, manufacture, and
intended use of the instrument. B&K Precision assumes no liability for a
customer’s failure to comply with these requirements.

Category rating

The IEC 61010 standard defines safety category ratings that specify the
amount of electrical energy available and the voltage impulses that may
occur on electrical conductors associated with these category ratings.
The category rating is a Roman numeral of I, II, III, or IV. This rating is
also accompanied by a maximum voltage of the circuit to be tested,
which defines the voltage impulses expected and required insulation
clearances. These categories are:

ii

Category I (CAT I): Measurement instruments whose measurement
inputs are not intended to be connected to the mains supply. The
voltages in the environment are typically derived from a limited-energy
transformer or a battery.

Category II (CAT II): Measurement instruments whose measurement
inputs are meant to be connected to the mains supply at a standard wall
outlet or similar sources. Example measurement environments are
portable tools and household appliances.

Category III (CAT III): Measurement instruments whose measurement
inputs are meant to be connected to the mains installation of a building.
Examples are measurements inside a building's circuit breaker panel or
the wiring of permanently-installed motors.
Category IV (CAT IV): Measurement instruments whose measurement
inputs are meant to be connected to the primary power entering a
building or other outdoor wiring.

Do not use this instrument in an electrical environment with a higher
category rating than what is specified in this manual for this instrument.

You must ensure that each accessory you use with this instrument has a
category rating equal to or higher than the instrument's category rating
to maintain the instrument's category rating. Failure to do so will lower
the category rating of the measuring system.

Electrical Power

This instrument is intended to be powered from a CATEGORY II mains
power environment. The mains power should be 120 V RMS or 240 V
RMS. Use only the power cord supplied with the instrument and

iii

ensure it is appropriate for your country of use.

Ground the Instrument

To minimize shock hazard, the instrument chassis and cabinet must be
connected to an electrical safety ground. This instrument is grounded
through the ground conductor of the supplied, three-conductor AC line
power cable. The power cable must be plugged into an approved three­conductor electrical outlet. The power jack and mating plug of the
power cable meet IEC safety standards.

Do not alter or defeat the ground connection. Without the safety
ground connection, all accessible conductive parts (including control
knobs) may provide an electric shock. Failure to use a properly­grounded approved outlet and the recommended three-conductor AC
line power cable may result in injury or death.

Unless otherwise stated, a ground connection on the instrument's front
or rear panel is for a reference of potential only and is not to be used as
a safety ground.

Do not operate in an explosive or flammable atmosphere

Do not operate the instrument in the presence of flammable gases or
vapors, fumes, or finely-divided particulates.

The instrument is designed to be used in office-type indoor
environments. Do not operate the instrument

iv

 In the presence of noxious, corrosive, or flammable fumes,

gases, vapors, chemicals, or finely-divided particulates.

 In relative humidity conditions outside the instrument's

specifications.

 In environments where there is a danger of any liquid being

spilled on the instrument or where any liquid can condense on
the instrument.

 In air temperatures exceeding the specified operating

temperatures.

 In atmospheric pressures outside the specified altitude limits or

where the surrounding gas is not air.

 In environments with restricted cooling air flow, even if the air

temperatures are within specifications.

 In direct sunlight.

This instrument is intended to be used in an indoor pollution degree 2
environment. The operating temperature range is 0 °C to 40 °C and the
operating humidity 90% relative humidity with no condensation
allowed.
Measurements made by this instrument may be outside specifications if
the instrument is used in non-office-type environments. Such
environments may include rapid temperature or humidity changes,
sunlight, vibration and/or mechanical shocks, acoustic noise, electrical
noise, strong electric fields, or strong magnetic fields.

Do not operate instrument if damaged

If the instrument is damaged, appears to be
damaged, or if any liquid, chemical, or other material gets on or inside
the instrument, remove the instrument's power cord, remove the

v

instrument from service, label it as not to be operated, and return the
instrument to B&K Precision for repair. Notify B&K Precision of the
nature of any contamination of the instrument.

Clean the instrument only as instructed

Do not clean the instrument, its switches, or its terminals with contact
cleaners, abrasives, lubricants, solvents, acids/bases, or other such
chemicals. Clean the instrument only with a clean dry lint-free cloth or
as instructed in this manual.

Not for critical applications

This instrument is not authorized for use in contact with the human
body or for use as a component in a life-support device or system.

Do not touch live circuits

Instrument covers must not be removed by operating personnel.
Component replacement and internal adjustments must be made by
qualified service-trained maintenance personnel who are aware of the
hazards involved when the instrument's covers and shields are
removed. Under certain conditions, even with the power cord removed,
dangerous voltages may exist when the covers are removed. To avoid
injuries, always disconnect the power cord from the instrument,
disconnect all other connections (for example, test leads, computer
interface cables, etc.), discharge all circuits, and verify there are no
hazardous voltages present on any conductors by measurements with a
properly-operating voltage-sensing device before touching any internal
parts. Verify the voltage-sensing device is working properly before and

vi

after making the measurements by testing with known-operating
voltage sources and test for both DC and AC voltages. Do not attempt
any service or adjustment unless another person capable of rendering
first aid and resuscitation is present.
Do not insert any object into an instrument's ventilation openings or
other openings.

Hazardous voltages may be present in unexpected locations in circuitry
being tested when a fault condition in the circuit exists.

Fuse replacement

Fuse replacement must be done by qualified service-trained
maintenance personnel who are aware of the instrument's fuse
requirements and safe replacement procedures. Disconnect the
instrument from the power line before replacing fuses. Replace fuses
only with new fuses of the fuse types, voltage ratings, and current
ratings specified in this manual or on the back of the instrument. Failure
to do so may damage the instrument, lead to a safety hazard, or cause a
fire. Failure to use the specified fuses will void the warranty.

Servicing

Do not substitute parts that are not approved by B&K Precision or
modify this instrument. Return the instrument to B&K Precision for
service and repair to ensure that safety and performance features are
maintained.

Cooling fans

vii

This instrument contains one or more cooling fans. For continued safe
operation of the instrument, the air inlet and exhaust openings for
these fans must not be blocked nor must accumulated dust or other
debris be allowed to reduce air flow. Maintain at least 25 mm clearance
around the sides of the instrument that contain air inlet and exhaust
ports. If mounted in a rack, position power devices in the rack above the
instrument to minimize instrument heating while rack mounted. Do not
continue to operate the instrument if you cannot verify the fan is
operating (note some fans may have intermittent duty cycles). Do not
insert any object into the fan's inlet or outlet.

Use correctly sized wires

To connect a load to the power supply, use a wire diameter large
enough to handle the maximum continuous output short-circuit current
of the power supply without the wire overheating.

For continued safe use of the instrument

 Do not place heavy objects on the instrument.
 Do not obstruct cooling air flow to the instrument.
 Do not place a hot soldering iron on the instrument.
 Do not pull the instrument with the power cord, connected

probe, or connected test lead.

 Do not move the instrument when a probe is connected to a

circuit being tested.

viii

Compliance Statements

Disposal of Old Electrical & Electronic Equipment (Applicable in the
European
Union and other European countries with separate collection systems)

This product is subject to Directive 2002/96/EC
of the European Parliament and the Council of
the European Union on waste electrical and
electronic equipment (WEEE), and in
jurisdictions adopting that Directive, is marked
as being put on the market after August 13,
2005, and should not be disposed of as
unsorted municipal waste. Please utilize your
local WEEE collection facilities in the
disposition of this product and otherwise
observe all applicable requirements.

ix

CE Declaration of Conformity

This instrument meets the requirements of 2006/95/EC Low Voltage
Directive and 2004/108/EC Electromagnetic Compatibility Directive with
the following standards.

Low Voltage Directive

- EN61010-1: 2001

EMC Directive

- EN 61000-3-2: 2006

- EN 61000-3-3: 1995+A1: 2001+A2: 2005

- EN 61000-4-2 / -3 / -4 / -5 / -6 / -11

- EN 61326-1: 2006

x

Safety Symbols

Refer to the user manual for warning information
to avoid hazard or personal injury and prevent
damage to instrument.

Electric Shock hazard

On (Supply). This is the AC mains
connect/disconnect switch on the front of the
instrument.

Off (Supply). This is the AC mains
connect/disconnect switch on the front of the
instrument.

Direct current

Alternating current

Fuse Symbol

Chassis (earth ground) symbol

Ground terminal

Protective earth ground

xi

CAUTION indicates a hazardous situation which, if
not avoided, will result in minor or moderate injury

WARNING indicates a hazardous situation which, if
not avoided, could result in death or serious injury

DANGER indicates a hazardous situation which, if
not avoided, will result in death or serious injury.

xii

Table of Contents

Safety Summary ................................................................... i

Compliance Statements ...................................................................... viii

Safety Symbols ....................................................................................... x

1 General Information ..................................................... 1

1.1 Product Overview....................................................................... 1

1.2 Package Contents ....................................................................... 2

1.3 Product Dimensions ................................................................... 3

1.4 Front Panel Overview ................................................................. 4

Front Panel Description ..................................................................... 4

1.5 Keypad Overview ....................................................................... 5

Keypad Description ........................................................................... 5

1.6 Rear Panel Overview .................................................................. 7

Rear Panel Description ...................................................................... 7

1.7 Display Overview ........................................................................ 8

Display Description ........................................................................... 8

2 Getting Started ............................................................. 9

2.1 Input Power and Fuse Requirements ......................................... 9

Input Power ....................................................................................... 9

Fuse Replacement ........................................................................... 12

2.2 Rackmount Installation ............................................................ 12

2.3 Output Connections ................................................................. 13

xiii

2.4 Preliminary Check .................................................................... 15

Warm-up Time ................................................................................ 15

Output Check .................................................................................. 15

Check Model and Firmware Version ............................................... 17

3 Front Panel Operation ................................................ 19

3.1 Menu Options .......................................................................... 19

How to Access the Menu................................................................. 20

3.2 Configure Voltage/Current Output .......................................... 21

Setting Voltage ................................................................................ 21

Setting Current ................................................................................ 22

Remote Sense .................................................................................. 23

3.3 Voltage/Current Measurement ................................................ 25

3.4 System Messages ..................................................................... 25

3.5 SYSTEM Menu .......................................................................... 27

Remote Communication Configuration .......................................... 27

Save/Recall Instrument Settings ..................................................... 27

Enable/Disable Key Sound .............................................................. 29

Restore Factory Default Settings..................................................... 30

Configure Power-On State .............................................................. 32

3.6 CONFIG Menu .......................................................................... 33

Output Limit Settings ...................................................................... 33

Protection Settings .......................................................................... 35

External Analog Control .................................................................. 40

Parallel Operation ........................................................................... 53

xiv

3.7 PV Simulation ........................................................................... 57

3.8 Program Function ..................................................................... 60

Overview ......................................................................................... 60

Configure Program Parameters ...................................................... 61

3.9 Timer Function ......................................................................... 65

3.10 Slew Rate Setting ..................................................................... 66

4 Remote Operation ...................................................... 67

4.1 Interface Configuration ............................................................ 67

4.2 Parameter Definition ................................................................ 78

4.3 Error/Event List ........................................................................ 78

4.4 SCPI Common Commands ........................................................ 79

4.5 SCPI Common Subsystem ......................................................... 80

4.6 Non-SCPI Remote Commands .................................................. 87

4.7 Multi-Unit Programming Commands ....................................... 88

System control commands .............................................................. 88

Output control commands .............................................................. 88

Synchronous control commands ..................................................... 89

Error List .......................................................................................... 90

Status Define ................................................................................... 91

5 Calibration .................................................................. 92

5.1 Voltage Calibration ................................................................... 93

5.2 Current Calibration ................................................................... 94

5.3 OVP Calibration ........................................................................ 96

5.4 OCP Calibration ........................................................................ 97

xv

5.5 External Voltage Programming Calibration .............................. 98

5.6 External Current Programming Calibration .............................. 99

5.7 CC Calibration of External Voltage ......................................... 100

5.8 CC Calibration of External Current ......................................... 101

6 Troubleshooting Guide ............................................. 103

General ......................................................................................... 103

Remote Control ............................................................................. 104

7 Specifications............................................................ 105

SERVICE INFORMATION ................................................... 108

1

1 General Information

1.1 Product Overview

B&K Precision models PVS60085, PVS60085MR, and PVS10005 are high
voltage programmable DC power supplies with single outputs that offer
the maximum power output up to 5100 watts (0 - 600 V / 8.5 A or 0 ­1000 V / 5 A). By connecting up to 4 power supplies in parallel, a
maximum output power can reach up to 20.4 kW. These power supplies
are fully programmable and controllable through analog programming,
USB, RS232, RS485, GPIB and Ethernet interface. The front numerical
keypad and rotary knob provide a convenient interface for adjusting
voltage, current, operating functions and enabling/disabling the output.
The PVS series power supplies also provide over voltage protection
(OVP) and over current protection (OCP) features used to keep the
output voltage and current within a specified safety level and
preventing damage to the UUT (Unit Under Test).

Features:

 High power output of up to 5100 watts (0-600V/8.5A) (0-

1000V/5A)

 USB (virtual COM)/RS232/RS485/Analog/GPIB and Ethernet

interfaces

 Parallel connectivity for up to 20.4 kW of power (4 supplies

connected in parallel)

 Adjustable voltage and current slope
 9 user defined programs with up to 100 steps each
 OVP, OCP, OPP, CV to CC, and CC to CV protection
 Store/recall up to 100 sets of voltage/current settings

2

1.2 Package Contents

Please inspect the instrument mechanically and electrically upon
receiving it. Unpack all items from the shipping carton, and check for
any obvious signs of physical damage that may have occurred during
transportation. Report any damage to the shipping agent immediately.
Save the original packing carton for possible future reshipment. Every
power supply is shipped with the following contents:

 1 x PVS10005, PVS60085, or PVS60085MR Power Supply
 1 x User Manual
 1 x AC Power Cord
 1 x Certificate of Calibration
 1 x Test Report

Verify that all items above are included in the shipping container. If
anything is missing, please contact B&K Precision.

3

1.3 Product Dimensions

The PVS10005, PVS60085, and PVS60085MR power supply’s dimensions
are approximately: 420mm (16.54in) x 88mm (3.46in) x 532mm
(20.95in) (WxHxD). These 2U supplies are designed to fit in a standard
19-inch rackmount.

Note: All dimensions in the figures below are measured in millimeters (mm).

Figure 1.1 – Front Panel Dimensions

Figure 1.2 – Side Panel Dimensions

4

1.4 Front Panel Overview

Figure 1.3 – Front Panel Overview

Front Panel Description

Power On/Off switch

Vacuum Fluorescent Display

OVP, OCP, OPP indicators

Keypad lock indicator

Function keys

Numeric keys

Rotary Knob

Left, Right cursor keys

1

2

3

4

5

6

7

8

7

8 2 3 4 5 1 6

5

1.5 Keypad Overview

Figure 1.4 – Keypad Overview

Keypad Description

Shift key

Enables access to secondary functions (Labeled in blue)

Meter display button

Toggles display between set and measured voltage and
current.

On/Off

Controls the output state.

Vset / Slope button

Configures output voltage or sets the rise and fall times of
the output voltage.

Iset / Timer button

Configures output current or setup the timer setting.

Recall / Save button

Saves and recalls instrument settings.

Escape button

Exits menu settings.

Zero / Lock button

Inputs a value of zero or locks the front panel buttons.

6

Decimal / Local button

Inputs a decimal point for values or sets the instrument back
to local mode

~

Numeric keypad

Enters numeric values for various parameters.

Menu button

Allows access to the power supply menu settings.

Program button

Enters program mode settings menu.

Enter

Confirms setting/parameter changes.

Rotary Knob

Adjusts numeric settings or selects menu items.

Left/Right arrow keys

Adjusts cursor position or select menu items.

7

1.6 Rear Panel Overview

Figure 1.5 – Rear Panel Overview

Rear Panel Description

Output and remote sense terminals

USB interface

RS-485 interface

Analog programming interface (DB25 connector)

AC input receptacle

Earth ground connection

GPIB interface

Ethernet (LAN) interface

RS-232 interface

1

4 8 5

9

7

2

6

3

1

2

3

4 5 6

7

8

9

8

1.7 Display Overview

Figure 1.6 – Display Overview

Display Description

Set/Measured voltage

Settings display

Displays parameter settings such as OVP, P-max, Rise/Fall

Measured power output

Set/Measured current

OFF

Indicates output is disabled

CC

Indicates constant current (CC) operation

CV

Indicates constant voltage (CV) operation

Rmt

Indicates remote mode

Addr

Indicates remote communication activity

Error

Indicates an error has occurred

Trig

Indicates waiting for trigger (for list operation)

Prot

Indicates protection trip for overvoltage or overtemperature

*

Indicates key lock is enabled

Shift

Indicates shift mode (access to secondary button functions)

1 2 3

4

1

2

3

4

9

2 Getting Started

Before connecting and powering up the instrument, please review and
go through the instructions in this chapter.

2.1 Input Power and Fuse Requirements

Input Power

The supply has a universal AC input that accepts line voltage input
within:

AC Input: 170 V – 265 V (10% output de-rated when operating below

190 VAC)

Frequency: 47 Hz – 63 Hz

Before connecting to an AC outlet or external power source, be sure
that the power switch is in the OFF position and verify that the AC
power cord, including the extension line, is compatible with the rated
voltage/current and that there is sufficient circuit capacity for the power
supply. When the AC input voltage is lower than the full-load voltage,
which is 200VAC, the supplies will activate an inner over temperature
protector and cut off the output in response to the condition. To ensure
that the entire test process can be completed smoothly, confirm that
the input AC voltage is within the specified range. Once verified,
connect the cable firmly.

10

The included AC power cord is safety certified for this
instrument operating in rated range. To change a cable
or add an extension cable, be sure that it can meet the
required power ratings for this instrument. Any misuse
with wrong or unsafe cables will void the warranty.

SHOCK HAZARD:

The power cord provides a chassis ground through a
third conductor. Verify that your power outlet is of the
three-conductor type with the correct pin connected to
earth ground.

Follow the instructions below to connect the AC power cable to the AC
input of the power supply in the rear panel.

1. First, connect the input receptacle (green terminal block) of the

cable to the input terminals of the power supply.

2. Align the power cord housing mounting holes on the left and

right side to the screw holes on the power supply.

3. Use only the included screws to fasten and secure the cable

housing assembly.

11

Figure 2.1 – AC Power Connection Diagram

Refer to the descriptions below to connect the other end of the AC
power cord to the AC distribution panel.

Do NOT plug the AC power cord into the wall socket
prior to connecting ALL three AC power wires to the rear
panel and securely mount the safety metal housing over
the input receptacle. Doing so may create a shock
hazard.

Connection of this power supply to an AC power source
should be made by a qualified electrician or other
qualified personnel. Incorrect wiring may damage the
power supply or cause a fire hazard

Connect the three terminals black to line (L), white to neutral (N), and
green to ground (G) on the other end of the power cord to your AC
distribution panel.

12

Figure 2.2 – AC Power Cord

Fuse Replacement

This power supply does not require a fuse that is user replaceable.
There is an internal fuse, in which if blown, may indicate a malfunction
in the unit. In this event, contact B&K Precision.

Any disassembling of the case or changing the fuse not
performed by an authorized service technician will void
the warranty of the instrument.

2.2 Rackmount Installation

The PVS series power supplies are designed to fit in a space of two rack
units (2U) and can be mounted in a standard 19-inch rack panel or

13

cabinet. Rack mount brackets must be assembled before mounting the
unit in a rack. Refer to the following figure to assemble the rack mount
brackets.

Figure 2.3 – Rack Mount Bracket Assembly

2.3 Output Connections

The main DC output terminal is a screw type terminal block located in
the rear panel.

Due to the high current rating of the power supply, proper wire sizes are
necessary for safe connectivity and to prevent wires from overheating.
Refer to the below table as a reference for proper wire sizes according
to the amount of current used for operation:

14

AWG

6 8 10

12

14

16

18

20

22

Imax(A)

75

55

40

25

20

13

10 7 5

mΩ/meter

1.3

2.1

3.3

5.2

8.3

13.2

21

33.5

52.8

Table 1 – Wire Gauge Rating

Before connecting wires to the output terminals, turn
OFF the power supply to avoid damage to the
instrument and the device under test (DUT). For safety,
load wires must have a wire gauge size large enough to
prevent overheating when the power supply operates at
maximum short circuit output current. It will also
prevent large voltage drops from resistances in the
wires.

SHOCK HAZARD:

Hazardous voltages may exist at the outputs and the
load connections when using a power supply with a
rated output greater than 40V. To protect personnel
against accidental contact with hazardous voltages,
ensure that the load and its connections have no
accessible live parts. Ensure that the load wiring
insulation rating is greater than to the maximum output
voltage of the power supply.