BKI VG Parts List
Rotisserie Oven
MODEL VG
SERVICE MANUAL
Serial Numbers 115493 and Higher
Warranty Information
LIMITED ONE YEAR WARRANTY
BKI (The “Company”) warrants to the original purchaser/user, that at time of shipment from the
Company factory, this equipment will be free from defect in materials and workmanship. Written
notice of a claim under this Warranty must be given within ONE YEAR AND THREE MONTHS
from date of shipment from the factory. Defective conditions caused by abnormal use or misuse,
lack of maintenance, damage by third parties, alterations by unauthorized personnel, acts of God,
failure to follow installation instructions or any other events beyond the control of the company will
NOT be covered under Warranty. The obligation of the Company under this Warranty shall be
limited to repairing or replacing (at the option of the company) any part which is defective in
reasonable opinion of the Company. The user will have the responsibility and expense of
removing and returning the defective part to the Company as well as the cost of reinstalling the
replacement or repaired part.
IN NO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE, LOSS OF REVENUE
OR LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES
INCLUDING BUT NOT LIMITED TO, FOOD SPOILAGE OR PRODUCT LOSS . WAR RANTY
DOES NOT COVER GLASS BREAKAGE. THE ABOVE WARRANTY IS EXCLUSIVE AND ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, ARE EXCLUDED INCLUDING THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
THIS WARRANTY SHALL APPLY ONLY WITHIN THE CONTINENTAL UNITED STATES, ITS
TERRITORIES, AND POSSESSIONS AND IN CANADA.
LIMITED NINETY DAY LABOR WARRANTY
All labor necessary to repair or replace factory defective parts will be performed, without charge,
to the end user, by service personnel of a BKI Authorized Distributor during the first ninety days
after the date of installation of the new equipment.
Replacement parts: Any appliance replacement part, except lamps and fuses, which proves to
be defective in material or workmanship within 90 days from date of original installation will be
repaired or replaced without charge F.O.B. Factory, Simpsonville, S.C. or F.O.B. authorized
distributor.
Rotisserie Oven Table of Contents
Table of Contents
Table of Contents .................................................................................................................................................... 1
Introduction.............................................................................................................................................................. 2
Safety Precautions................................................................................................................................................ 2
Safety Signs and Messages ............................................................................................................................. 2
Safe Work Practices ......................................................................................................................................... 3
Safety Labels .................................................................................................................................................... 4
Health And Sanitation Practices............................................................................................................................ 5
Food Handling................................................................................................................................................... 5
Storage Of Raw Meats...................................................................................................................................... 5
Coding Cooked Foods......................................................................................................................................5
Storage Of Prepared Foods.............................................................................................................................. 5
Installation................................................................................................................................................................ 6
Unpacking and Handling....................................................................................................................................... 6
Location and Clearance ........................................................................................................................................ 6
Wiring .................................................................................................................................................................... 6
Maintenance............................................................................................................................................................. 7
Scheduled Maintenance........................................................................................................................................ 7
Oven Cleaning .................................................................................................................................................. 7
Troubleshooting..................................................................................................................................................... 8
Replacement Parts ................................................................................................................................................ 10
Assemblies.......................................................................................................................................................... 10
Accessories......................................................................................................................................................... 42
Components........................................................................................................................................................ 42
Wiring Diagrams.................................................................................................................................................... 44
Notes....................................................................................................................................................................... 60
1
Rotisserie Oven Introduction
Introduction
Your BKI VG is a computer controlled rotisserie oven. It utilizes a revolving mechanism and heating coils that
ensure even product cooking. A touch pad control panel and switches are provided to allow for qui ck setup and
operation. Removable components allow for easy maintenance and cleaning of the VG.
The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has been
built with care and dedication -- using the best materials available. Attention to the operating instruction s
regarding proper installation, operation, and maintenance will result in long lasting dependability to ensure the
highest profitable return on your investment.
PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If you have
any questions, please contact your BKI Distributor. If they are unable to answer your
questions, contact the BKI Technical Service Department, toll free: 1-800-927-6887.
Outside the U.S., call 1-864-963-3471.
Safety Precautions
Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you
see this symbol on your equipment, be alert to the potential for personal injury or property damage.
Safety Signs and Messages
The following Safety signs and messages are placed in this manual to provide instructions and identify specific
areas where potential hazards exist and special precautions should be taken. Know and un derstand the meaning
of these instructions, signs, and messages. Damage to the equipment, death or serious injury to you or other
persons may result if these messages are not followed.
This message indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, may
result in minor or moderate injury. It may also be used to alert against unsafe practices.
This message is used when special information, instructions or identification are required
relating to procedures, equipment, tools, capacities and other special data.
2
Rotisserie Oven Introduction
Safe Work Practices
Wear Safe Clothing Appropriate To Your Job
Always wear your insulated mitts when handling hot racks or touch any hot metal
surface. If you lose or damage your mitts, you can buy new ones at your local
restaurant equipment supply store or from your local BKI Distributor.
Always wear non-skid shoes when working around the oven or any other
equipment.
Never wear loose clothing such as neckties or scarves while operating this
equipment. Keep loose hair tied back or in a hair net while operating this
equipment.
Always wear appropriate personal protection equipment during the cleaning
process to guard against possible injury from hot cleaning solution.
Beware of High Voltage
This equipment uses high voltage. Serious injury can occur if you or any untrained
or unauthorized person installs, services, or repairs this equipment. Always Use an
Authorized Service agent to Service Your Equipment.
Keep this manual with the Equipment
This manual is an important part of your equipment. Always keep it near for easy
access. If you need to replace this manual, contact:
BKI
Technical Services Department
P.O. Box 80400
Simpsonville, S.C. 29680-0400
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471
Protect Children
Keep children away from this equipment. Children may not understand that this
equipment is dangerous for them and others.
NEVER allow children to play near or operate your equipment.
Keep Safety Labels Clean and in Good Condition
Do not remove or cover any safety labels on your equipment. Keep all safety labels
clean and in good condition. Replace any damaged or missing safety labels. Refer
to the Safety Labels section for illustration and location of safety labels on this unit.
If you need a new safety label, obtain the number of the specific label illustrated on
page 4, then contact:
BKI
Technical Services Department
P.O. Box 80400
Simpsonville, S.C. 29680-0400
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471
3
Rotisserie Oven Introduction
Be Prepared for Emergencies
Be prepared for fires, injuries, or other emergencies.
Keep a first aid kit and a fire extinguisher near the equipment. You must use a 40-
pound Type BC fire extinguisher and keep it within 25 feet of your equipment.
Keep emergency numbers for doctors, ambulance services, hospitals, and the fire
department near your telephone.
Know your responsibilities as an Employer
• Make certain your employees know how to operate the equipment.
• Make certain your employees are aware of the safety precautions on the
equipment and in this manual.
• Make certain that you have thoroughly trained your employees about operating
the equipment safely.
• Make certain the equipment is in proper working condition. If you make
unauthorized modifications to the equipment, you will reduce the function and
safety of the equipment.
Safety Labels
4
Rotisserie Oven Introduction
Health And Sanitation Practices
BKI Rotisserie Ovens are manufactured to comply with health regulations and are tested and certified to NSF
standards. You must operate the equipment properly, using only quality products and use meat thermometers to
insure meats are thoroughly cooked.
Food Handling
• Wash hands thoroughly in warm, soapy water after handling raw poultry or meats.
• Clean and sanitize all utensils and surfaces that have been in contact with raw products. Clean and
sanitize the meat forks or baskets between cooking.
• Never place cooked meats on the same surfaces used to prepare raw me ats, unless the area has been
thoroughly cleaned and sanitized.
Storage Of Raw Meats
• Designate an area or shelf strictly for the storage of all raw meats to be used in the rotisserie.
• Raw product must always be stored at temperatures below 38° F. (3° C.).
• Never store or mix raw foods above cooked foods, as this is a health hazard.
foods contaminate cooked or processed foods.
• All chicken and chicken parts to be stored overnight must be thoroughly iced down and refrigerated.
The drippings from raw
Coding Cooked Foods
All products cooked during the day should be sold the same day.
NOTE: It is not the intent of the rotisserie program to have unsold merchandise at the end of the cooking day.
Follow your company’s procedures for the handling of any leftover product.
Storage Of Prepared Foods
• Cold foods should be kept at or below 38° F. (3° C.).
• Hot foods must be maintained to meet local health codes, usually a minimum 145° F. (63° C.).
5
Rotisserie Oven Installation
Installation
Serious injury, equipment damage or death could result if attempting to install this oven
yourself. Ensure that an authorized BKI service agent install the oven.
Unpacking and Handling
It is the owners’ responsibility to file all freight claims with the delivering truck line. Inspect all cartons and crates
for damage as soon as they arrive. If damage to cartons or crates is found, or if a shortage is found, note this on
the bill of lading (all copies) prior to signing.
If damage is found when the equipment is opened, immediately call the delivering truck line and follow up the call
with a written report indicating concealed damage to your shipment. Ask for an immediate inspection of your
concealed damage item. Packaging material MUST be retained to show the inspector from the truck line.
Remove all packing from the interior and exterior of the oven.
Location and Clearance
Underwriters Laboratories requires that the oven have at least 6" clearance from combustible surfaces at the rear
and the left side of the machine.
Wiring
Electrocution, equipment failure or property damage could result if an unlicensed
electrician performs the electrical installation. Ensure that a licensed electrician perform
the electrical installation.
The oven, when installed by an authorized BKI service agent, must be wired in accordance with local codes, or in
the absence of local codes, with the National Electrical Code, ANSI/NFPA 70-2002. You can obtain this code
from:
The National Fire Protection Association
Batterymarch Park
Quincy, MA 02269
6
Rotisserie Oven Maintenance
Maintenance
Failure to comply with the maintenance below could result in a serious accident or
equipment damage.
Failure to remove power from this unit before performing maintenance may cause severe
electrical shock. This unit may have more than one disconnect switch.
Scheduled Maintenance
Use the following table to help manage scheduled maintenance activities.
Frequency Performed By Part Activity
Daily User Oven Clean the entire Oven.
Oven Cleaning
Cleaning is not only necessary for sanitary reasons, but will increase sales appeal and maximize operating
efficiency.
Failure to remove power from this unit may cause severe electrical shock. This unit may
have more than one disconnect switch.
Using abrasive cleaners may damage the cabinet finish. Use only a mild soap and water
solution.
DO NOT USE OVEN CLEANER on this machine. Caustic cleaners can cause damage to
the machine.
Never steam clean or get excess water in the interior of the cabinet as this can damage
unit.
Always wear appropriate personal protection equipment during the cleaning process to
guard against possible injury from hot cleaning solution.
1. Turn off all switches and controls.
2. Let the oven cool until it is warm, but not hot enough to burn you.
3. Pull grease drawer out of oven and empty it’s contents.
4. Clean grease drawer and tray area with hot soapy water.
5. Remove all food products from the unit. Remove V-spits, meat forks and hanging baskets from the unit
and place them in a large sink to soak in hot cleaning solution (BKI Cleaner).
7
Rotisserie Oven Maintenance
6. Remove the Rotor System as described below:
• Lift the washer from the groove and slide down the shaft.
• Slide collar down the shaft.
• Remove the inner shaft. NOTE: The welded bead in the center of shaft denotes the shaft removal
direction.
• Remove rotors.
7. Place the Rotor System components in a large sink to soak in hot cleaning solution. Clean the rotors with
warm water, a sponge and BKI Cleaner. Wipe dry with a clean cloth.
8. Remove the circulation bottom as described below:
• Remove the intake cover.
• Unscrew all 6 wingnuts. Allow the circulation bottom to drop down.
• Pull unit toward you until the pins are released.
9. Place the circulation bottom in a large sink and clean with hot soapy water.
10. Clean the top of oven. Carefully clean around fan blades and surrounding areas.
11. Clean the outside and inside of the rotisserie oven with warm water, a sponge and an approved cleaner
which is authorized for use on food surface areas.
12. Reassemble the oven.
Troubleshooting
Refer to the table below for troubleshooting information.
Problem Cause Possible Solution
Unit will not turn on. Power to unit is not on. Problem
with building power panel,
circuit breaker or fuse.
Blown fuse. Contact an authorized BKI service agent
Hi-Limit is tripped. Contact an authorized BKI service agent
Defective Hi-Limit switch. Contact an authorized BKI service agent
Not rotating. Motor circuit breaker tripped. Contact an authorized BKI service agent
Rotor switch not functioning. Defective switch. Contact an authorized BKI service agent
Capacitor not functioning. Contact an authorized BKI service agent
Check circuit breaker or fuses at building
power panel. If problem persists, contact
an authorized BKI service agent for
corrective action.
for corrective action.
for corrective action.
for corrective action.
for corrective action.
for corrective action.
for corrective action.
8
Rotisserie Oven Maintenance
Problem Cause Possible Solution
Oven does not heat at all. Improper parameter settings. Check parameter settings.
Improper program settings. Check program settings.
Hi-Limit is tripped. Contact an authorized BKI service agent
for corrective action.
Loose wire on heater circuit. Contact an authorized BKI service agent
for corrective action.
Defective relay. Contact an authorized BKI service agent
for corrective action.
Defective contactor. Contact an authorized BKI service agent
for corrective action.
Heating elements not
functioning.
Contact an authorized BKI service agent
for corrective action.
Oven heats up slowly. Improper line voltage. Check incoming voltage. If problem
persists, contact an authorized BKI
service agent for corrective action.
Heating elements not
functioning.
Oven does not heat and
blower fan does not function.
Circulation bottom is not
installed or microswitch is
defective or Hi-Limit is tripped.
Contact an authorized BKI service agent
for corrective action.
Install the Circulation bottom if necessary.
For defective microswitch or HI-Limit trip
contact an authorized BKI service agent
for corrective action.
Control displays “F1”. Thermocouple connection is
loose or thermocouple
Contact an authorized BKI service agent
for corrective action.
defective.
Blower fan not functioning Defective motor. Contact an authorized BKI service agent
for corrective action.
Controller displays faulty
temperature readings above
400 degrees.
Defective controller, Defective
heating elements or Defective
thermocouple.
Contact an authorized BKI service agent
for corrective action.
9
Rotisserie Oven Replacement Parts
Replacement Parts
Use the information in this section to identify replacement parts. To order replacement parts, call your local BKI
sales and service representative. Before calling, please note the serial number on the rating tag affixed to the unit.
Assemblies
Description Assembly # Figure # Table #
CONTROL PANEL, VG8 CUSTOMER SIDE W/JOG SWITCH
CONTROL PANEL, VG16 CUSTOMER SIDE W/JOG SWITCH
CONTROL PANEL, VG8
CONTROL PANEL, VG16
DOUBLE FLAT GLASS, NO HANDLE AB45415600 3 3
DOUBLE FLAT GLASS, W/HANDLE AB45417500 4 4
DRIPPING DRAWER AB45436000 5 5
DRIVE ROTOR, VG8/16 AB45418100 6 6
INNER DOOR, FULL HANDLE AB45416600 7 7
JACKSHAFT AB45424600 8 8
OUTER DOOR, CURVED AB45457200 9 9
PASSIVE ROTOR, VG8/16 AB45418000 10 10
POWER ENTRY TERM BLOCK, 208V VG8 AN45452100 11 11
POWER ENTRY TERM BLOCK, EURO 230V VG16 AN45425000 12 12
POWER ENTRY TERMINAL BLOCK, VG16 AN45456600 13 13
ROTOR MOTOR, 208V AN45414500 14 14
ROTOR MOTOR, 220-240 AN45414600 15 15
ROTOR SHAFT WELDMENT WB45445800 16 16
SOLID DOOR, W/PULL HANDLE AB45417900 17 17
WIRE PANEL, DELTA N. AMERICA AN45476800 18 18
WIRE PANEL, WYE EUROPE AN45476900 19 19
AN45414800
AN45414700
AN45414300
AN45413200
1 1
2 2
10
Rotisserie Oven Replacement Parts
Figure 1. Customer Side Control Panel W/Jog Switch
Table 1. Customer Side Control Panel W/Jog Switch Parts
ITEM # PART # QTY DESCRIPTION
AN45414800
VG8 CUSTOMER SIDE CONTROL PANEL
1 FB45470303 1 CTL PNL CUST SIDE VG8
2 S0304 1 SWITCH, 2 POS OPERATOR BLK
3 S0308 2 SWITCH, NO/NC BLOCK GE 9PB11VN
N0520* 1 DECAL, VG8 CUSTOMER SIDE
AN45414700
VG16 CUSTOMER SIDE CONTROL PANEL
1 FB45444203 1 CTL PNL, CUST SIDE VG16
2 S0304 2 SWITCH, 2 POS OPERATOR BLK
3 S0308 4 SWITCH, NO/NC BLOCK GE 9PB11VN
N0510** 1 DECAL, VG REAR ROTOR SWITCH
* - This part is depicted in the Controls and Indicators section.
** - This part is depicted in Figure 21, item 5.
11
Rotisserie Oven Replacement Parts
Figure 2. Control Panel
12
Rotisserie Oven Replacement Parts
Table 2. Control Panel Parts
ITEM # PART # QTY DESCRIPTION
AN45414300
VG8 CONTROL PANEL
1 CB0059 1 BREAKER, CIRCUIT .6 AMP 250V
2 CP0037 1 CONTROLLER, TIME/TEMP VG
3 FA45438209 1 BRKT, CIRCUIT BREAKER
4 S0304 1 SWITCH, 2 POS OPERATOR BLK
5 S0307 2 SWITCH, NO BLOCK GE P9B10VN
6 S0308 1 SWITCH, NO/NC BLOCK GE 9PB11VN
7 S0338 1 SWITCH, 3 POS SATIN CHROME
8 S0347 1 SWITCH, CONTACT BLOCK 2NC
9 WB45470100 1 CTL PNL WELD VG8 STORK CONTROL
N0503* 1 DECAL, CONTROL PANEL VG
AN45413200
VG16 CONTROL PANEL
1 CB0059 2 BREAKER, CIRCUIT .6 AMP 250V
2 CP0037 2 CONTROLLER, TIME/TEMP VG
3 FA45438209 2 BRKT, CIRCUIT BREAKER
4 S0304 2 SWITCH, 2 POS OPERATOR BLK
5 S0307 4 SWITCH, NO BLOCK GE P9B10VN
6 S0308 2 SWITCH, NO/NC BLOCK GE 9PB11VN
7 S0338 2 SWITCH, 3 POS SATIN CHROME
8 S0347 2 SWITCH, CONTACT BLOCK 2NC
9 WB45444300 1 CTL PNL WELD OPER SIDE VG16
N0503* 2 DECAL, CONTROL PANEL VG
* - This part is depicted in the Controls and Indicators section.
13
Rotisserie Oven Replacement Parts
Figure 3. Double Flat Glass W/No Handle (Sheet 1 of 4)
14
Rotisserie Oven Replacement Parts
Figure 3. Double Flat Glass W/No Handle (Sheet 2 of 4)
15
Rotisserie Oven Replacement Parts
Figure 3. Double Flat Glass W/No Handle (Sheet 3 of 4)
16
Rotisserie Oven Replacement Parts
Figure 3. Double Flat Glass W/No Handle (Sheet 4 of 4)
17
Rotisserie Oven Replacement Parts
Table 3. Double Flat Glass W/No Handle Parts
ITEM # PART # QTY DESCRIPTION
Figure 3 (sheet 1) AB45415600 DOUBLE FLAT GLASS, NO HANDLE
SCR439 4 SCREW, 8-32 X 1/2 PHIL TR HD
Figure 3 (sheet 2) AB45441600 1 INNER DOOR ASSY NO HDL W/H-CLIP
1 TP0037 1 TAPE, 7/8 DBL SIDE 3M6381 WHITE
2 WSH038 4 WASHER, 1/4 USS FLAT
3 B0990 2 BUMPER, SNAP IN (VG)
4 B0858 4 BUSHING, INNER DOOR GLASS VG
5 F0360 2 CLIP, DOOR W/06MM HOLE
6 GL0298 1 GLASS, 27.06 X 28.656 VG
7 FB45436551 1 HANDLE BRKT COVER, VG
8 FB45442302 1 HANDLE BRKT VG16
9 FB45437151 1 HINGE BRKT COVER, INNER DOOR
10 LZ0112 1 BRKT, INNER DOOR HINGE VG
11 FB45442503 1 MAGNET MOUNT VG
12 MC0005 6 MAGNET, 1 7/8 X 7/8
13 NUT276 2 NUT, 8-32 WASHERED LOCKNUT
14 SCR016 7 SCREW, 10 X 1/2 SLTD HEX WSHR
15 SCR439 12 SCREW, 8-32 X 1/2 PHIL TR HD
16 SCR418 4 SCREW, 1/4-20 X 1 SLTD TR HD
17 F0361 4 STOPPER, PLAS F. CLIP
18 F0137 14 THREAD INSERT 8-32 STEEL
19 WSH248 4 WASHERED LOCKNUT, 1/4-20 ZINC
Figure 3 (sheet 3) AN45416500 1 DBL FLAT GLASS DOOR ASSY
1 FB45438551 1 BRACKET, DOOR FLAT GLASS
2 FB45438651 1 BRACKET, DOOR FLAT GLASS
3 MA45436900 1 GLASS COVER, DFG VG
4 GL0318 1 GLASS, 27.060 X 28.656
5 H0109 2 HINGE, BLK ANODIZED
6 NUT264 2 NUT, 8-32 ACORN S/S
7 RIV180 6 RIVET, SSD42SSBS
8 SCR439 2 SCREW, 8-32 X 1/2 PHIL TR HD
18
Loading...