BKI LPF-FC User Manual

Electric Pressure Fryer
MODELS LPF, LPF-F, & LPF-FC Service Manual
Serial Numbers 137733 and higher
CS-TM-017.01 Revised 03/21/13
2812 Grandview Dr. • Simpsonville, SC 29680 • USA
(864) 963-3471 • Toll Free: (800) 927-6887 • Fax: (864) 963-5316
WHAT IS
WHO IS
COVERAGE PERIOD
WARRANTY COVERAGE
EXCEPTIONS
EXCLUSIONS
INSTALLATION
REPLACEMENT PARTS
CS-TM-017.01 Revised 03/21/13
COVERED
COVERED
This warranty covers defects in material and workmanship under normal use, and applies only to the original purchaser providing that:
 The equipment has not been accidentally or intentionally damaged, altered or misused;  The equipment is properly installed, adjusted, operated and maintained in accordance with
national and local codes, and in accordance with the installation and operating instructions provided with this product.
 The serial number rating plate affixed to the equipment has not been defaced or removed.
This
warranty
purchased
 Warranty claims must be received in writing by BKI within one (1) year from date of
installation or within one (1) year and three (3) months from data of shipment from the factory, whichever comes first.
 COB Models: One (1) Year limited parts and labor.  COM Models: Two (2) Year limited parts and labor. COM convection ovens also have a two (2)
year door warranty.
 CO1 Models: Two (2) Year limited parts and labor. Five (5) Year limited door warranty.  BevLes Products: Two (2) Year limited parts and labor.  Warranty period begins the date of dealer invoice to customer or ninety (90) days after
shipment date from BKI, whichever comes first.
This authorized performed during regular, weekday business hours.
door warranty on convection ovens years 3 through 5 is a parts only warranty and does not include labor, travel, mileage or any other charges.
 Thermostat calibrations  Air and gas  Light  Glass doors and  Fuses,  Adjustments  Tightening  Failures  Unauthorized  Damage  Alteration,  Thermostats  Freight –  Ordinary  Failure to follow  Events
appropriate installation manufacturer.
BKI genuine installation
for use in the U.S.A.
warranty
covers on-site labor, parts and
service
representative
Any exceptions must be pre-approved in advance and in writing by BKI. The extended
 Negligence
adjustments,
bulbs,
beyond control
Leveling, as well as
by a BKI F
door adjustments,
to
burner
of screws or
caused
by erratic
repair by
in
shipment,
misuse or
and safety valves with other than normal UPS charges, wear and
Factory OEM parts receive a (90) day
tear,
installation and/or operating instructions,
actory Authorized
is
extended
or acts of
after (30) days
flames and
fasteners,
anyone other than
improper installation,
of the
proper installation
and use materials – is the responsibility of the
to the original
up to (100) miles
God,
cleaning of
voltages
or gas
broken
company.
purchaser
reasonable
from equipment installation date,
Service
round
pilot
burners,
suppliers,
a BKI F
actory Authorized
capillary tubes,
and check out of all
materials warranty
Center.
and applies only to
travel
time
trip and (2)
and travel e
new equipment -
equipment
hours
dealer
effective from the date of
xpenses
travel time and
Service Center,
per
or installer, not the
of the
Electric Pressure Fryer Table of Contents
Table of Contents
Table of Contents ........................................................................................................................................1
Introduction..................................................................................................................................................2
Safety Precautions ....................................................................................................................................2
Safety Signs and Messages .................................................................................................................2
Specific Precautions .............................................................................................................................3
Equipotential ground plane...............................................................................................................3
Full Disconnection ............................................................................................................................3
Safe Work Practices .............................................................................................................................4
Safety Labels ........................................................................................................................................8
Installation....................................................................................................................................................9
Operation....................................................................................................................................................10
Controls and Indicators ...........................................................................................................................10
Care of the Shortening ............................................................................................................................13
LPF and LPF-F Operation .......................................................................................................................13
Start-Up (LPF and LPF-F) ..................................................................................................................13
Cooking (LPF and LPF-F)...................................................................................................................14
LPF-FC Operation ...................................................................................................................................16
System Programming .........................................................................................................................16
Product Programming.........................................................................................................................18
Start-Up (LPF-FC) ..............................................................................................................................21
Cooking (LPF-FC)...............................................................................................................................21
Recipes ...................................................................................................................................................23
Maintenance ...............................................................................................................................................25
Replacement Parts ....................................................................................................................................26
Assemblies ..............................................................................................................................................26
Accessories .............................................................................................................................................45
Components ............................................................................................................................................45
Wiring Diagrams ........................................................................................................................................48
Notes...........................................................................................................................................................57
1
Electric Pressure Fryer Introduction
Introduction
The LPF Pressure Fryer is compact, attractive and functional in design. It is constructed of a stainless steel fryer pot for cleaning ease. Exclusive BKI patented features and safety devices offer flexibility, efficiency and reliability plus PERFECTION IN PRESSURE FRYING!
The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has been built with care and dedication -- using the best materials available. Attention to the operating instructions regarding proper installation, operation, and maintenance will result in long lasting dependability to insure the highest profitable return on your investment.
PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If you have any questions, please contact your BKI Distributor. If they are unable to answer your questions, contact the BKI Technical Service Department, toll free: 1-800-927-6887. Outside the U.S., call 1-864-963-3471.
Safety Precautions
Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you see this symbol on your equipment, be alert to the potential for personal injury or property damage.
Safety Signs and Messages
The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken. Know and understand the meaning of these instructions, signs, and messages. Damage to the equipment, death or serious injury to you or other persons may result if these messages are not followed.
This message indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
This message is used when special information, instructions or identification are required relating to procedures, equipment, tools, capacities and other special data.
2
Electric Pressure Fryer Introduction
Specific Precautions
Lids for LPF Pressure Fryers manufactured prior to May 27, 1980 (or units with serial numbers lower than 3613) could be manually opened while under pressure resulting in serious injury or death. If you have one of these units, please contact the BKI Technical Services Department toll-free at 1-800-927-6887 for urgent update information.
Risk of fire exists if the oil level drops below 5mm of the maximum oil level.
Use of oil/shortening older than the manufacturers recommendations for life of the oil is prone to surge boiling and flash fires. Follow the oil manufacturers guidelines for the life cycle of oil/shortening.
Do not open the drain valve or the fill valve while the fryer is under pressure. Serious burns may result.
Follow instructions regarding effects of surge boiling of over-wet foods and proper load size.
For non-European models, this unit incorporates components that contain Mercury. The use of Mercury relays is an industry standard.
Equipotential ground plane When a high current flows through a conductor, differences in potential appear between the conductor and nearby metallic surfaces near the appliance. As a result, sparks may be produced between the appliance and surrounding metal surfaces. These sparks could cause serious injury, damage, or fire.
BKI provides an Equipotential ground terminal for the connection of a bonding conductor after the installation of the appliance per lEC60417-1. This terminal is located on the inside of the Power Entry Supply box near the Earth connection and is marked with this symbol.
Full Disconnection
In accordance with Local and/or National wiring codes, the installer must provide a means of full disconnection under over voltage Category III conditions. An IEC approved cord and plug combination will meet this requirement.
Units not provided with a cord and plug do not meet this requirement. In accordance with Local and/or National wiring codes, the installer must provide the means of full disconnection.
The fryer is designed to hold a maximum of 48lbs (21.8KG) of oil/shortening.
3
Electric Pressure Fryer Introduction
Safe Work Practices
Noncombustible Floors Only
Make sure your floor is noncombustible. Do not operate your fryer on floors that are wood, carpeted or have rubber mats.
Placing your fryer on a combustible floor could cause a fire. Serious injury could result.
Examples of noncombustible floors where you can safely place your fryer are concrete, tile, and ceramic.
Keep The Area Around Your Fryer Uncluttered
Make sure to keep the area around your fryer clear of any obstacles.
Serious injury can occur if you trip or fall near the fryer. You could be burned by hot shortening that splashes out of the fryer or by falling against the hot metal of the fryer.
Keep The Floor Around Your Fryer Clean Of Shortening
Make sure to keep the floor around your fryer clean of shortening and other liquids.
Serious injury can occur if you slip near your fryer. You could be burned by hot shortening that splashes out of the fryer or by falling against the hot metal of the fryer.
Keep The Lid Closed When The Fryer Is Not In Use
Hot shortening can splash if someone moves the fryer or bumps into it. Serious injury can occur if hot shortening splashes out of the fryer.
Do not lean, sit or stand on the fryer or perform any maintenance or cleaning duties while the fryer or the shortening is hot. You could be burned.
Keep The Casters Locked
To avoid spilling shortening, keep the casters locked. If any shortening spills near your fryer, clean it up immediately.
4
Electric Pressure Fryer Introduction
Do Not Overfill The Fryer With Shortening
Hot shortening and steam may escape and burn you if you put too much shortening in the fryer. Fill the fryer to approximately one inch below the fill marks that are inside the fryer pot. Heat the shortening. If needed, carefully add more shortening to bring the level to the fill marks.
Do Not Let Any Water Get Into The Fryer
Always remove excess moisture from food before placing it into the fryer basket. Water will cause the hot shortening to spatter. You could be burned.
Do Not Overload The Basket With Food
Hot shortening and steam may escape and burn you if you place too much food in the basket.
Always Make Sure The Lid Hook Is Latched When Closing The Fryer
To make sure the lid hook is latched properly, press down the lid until the hook snaps shut. Hot shortening and steam can escape if the lid hook is not latched properly. You could be burned.
Keep Away From The Vent
Hot steam escapes from the vent continuously when you are using your fryer. You could be burned if you get too close to the vent.
Seal The Safety Valve Properly
To seal the safety valve, lift the arm on the side of the valve. Then release it. The valve should snap closed. Hot steam can escape from the valve and you could be burned if you do not seal the valve properly.
Always Tighten The Spin Handle When Closing The Fryer
Hot shortening and steam can escape if you do not tighten the spin handle properly. You could be burned. Line up the orange knobs on the fryer lid handle and the front hook when tightening.
Do Not Over-Tighten The Spin Handle
You could damage the fryer.
5
Electric Pressure Fryer Introduction
Wear Safe Clothing Appropriate To Your Job
Always wear your insulated mitts when handling the fryer basket or touch any hot metal surfaces. You received a pair of insulated mitts with your fryer. If you lose or damage your mitts, you can buy new ones at your local restaurant equipment supply store or from your local BKI Distributor.
Always wear non-skid shoes when working around the fryer or any other equipment that uses shortening. Never wear loose clothing such as neckties or scarves while operating your fryer. Keep loose hair tied back or in a hair net while operating your fryer.
Always wear appropriate personal protection equipment during the filtering process to guard against possible injury from hot oil.
Always wear appropriate personal protection equipment during the boil-out process to guard against possible injury from hot cleaning solution.
Never Loosen The Spin Handle Until The Pressure Gauge Is At Zero
Steam may escape suddenly if you loosen the spin handle before the gauge is at zero. If steam escapes suddenly, you could be burned.
After the pressure gauge is at zero, wait 5 seconds. Then loosen the spin handle slowly to open the lid of the fryer. By doing this, the steam will escape slowly and you will not be burned.
Keep this manual with the Equipment
This manual is an important part of your equipment. Always keep it near for easy access.
If you need to replace this manual, contact:
BKI
Technical Services Department 2812 Grandview Drive Simpsonville, S.C. 29680 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471
Protect Children
Keep children away from this equipment. Children may not understand that this equipment is dangerous for them and others.
NEVER allow children to play near or operate your equipment.
6
Electric Pressure Fryer Introduction
Keep Safety Labels Clean and in Good Condition
Do not remove or cover any safety labels on your equipment. Keep all safety labels clean and in good condition. Replace any damaged or missing safety labels. Refer to the Safety Labels section for illustration and location of safety labels on this unit.
If you need a new safety label, obtain the number of the specific label illustrated on page 8, then contact:
BKI
Technical Services Department 2812 Grandview Drive Simpsonville, S.C. 29680 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471
Be Prepared for Emergencies
Be prepared for fires, injuries, or other emergencies.
Keep a first aid kit and a fire extinguisher near the equipment. You must use a 40-pound Type BC fire extinguisher and keep it within 25 feet of your equipment.
Keep emergency numbers for doctors, ambulance services, hospitals, and the fire department near your telephone.
Know your responsibilities as an Employer
Make certain your employees know how to operate the equipment.
Make certain your employees are aware of the safety precautions on the equipment and in this manual.
Make certain that you have thoroughly trained your employees about operating the equipment safely.
Make certain the equipment is in proper working condition. If you make unauthorized modifications to the equipment, you will reduce the function and safety of the equipment.
7
Electric Pressure Fryer Introduction
Safety Labels
8
Electric Pressure Fryer Installation
Installation
For LPF installation information refer to Electric Pressure Fryer, MODELS LPF, LPF-F, & LPF-FC, Installation and Operation Manual
LI0103.
9
Electric Pressure Fryer Operation
Operation
Controls and Indicators
Refer to the figure and table below for an explanation of the fryer’s controls and indicators.
10
Electric Pressure Fryer Operation
Item # Description Function
1 Spin Handle Used to tighten the lid to the pot once it is latched. 2 Pop Safety Valve lever Used to release pressure periodically to prevent the seat from
sticking. 3 Pressure Gauge Indicates the pressure inside the pot. 4 Computer Used to set and activate product programs. 5 Rocker Switch FILTER – When placed in this position, power is applied to the
motor and shorting is pumped into the pot directly or thru the fill
hose.
OFF – When placed in this position, power is removed from both
the pump motor and heating elements.
FRY – When placed in this position, power is supplied to the
thermostat and heating elements. 6 Thermostat Knob Used to set the temperature of the shortening. 7 Thermostat Light Illuminates until the set temperature of the shortening has been
reached. 8 Digital Timer The digital timer consists of an LED, display, beeper and 8
buttons described below:
LED indicator Prior to the start of a timing cycle the LED will be OFF. When
running a timing cycle the LED will flash. At the end of a timing
cycle the LED will turn ON steady. When idle the LED is off.
TIME SELECT (2
arrow buttons)
START/STOP
button
Two arrow buttons on the front panel are used to set the time.
Hold the UP ARROW button down to increase the time. The
longer the button is held down, the faster the rate at which the
time will increase. The DOWN ARROW button is used in the
same manner as the UP ARROW button except it will cause the
time to decrease. The time is increased or decreased in 30-
second increments.
Starting the Timer - Pressing this button while the timer is not
active will cause the timer to begin counting down the time on the
display.
Stopping the Timer - Pressing this button while the timer is
active will stop the timer from counting down and display the
remaining time. Time cannot be changed with the TIME SELECT
buttons at this point. If this button is pressed again the timer will
continue counting down from the point it was stopped.
Resetting the Timer - Pressing and holding this button for longer
than two (2) seconds will reset the timer and the display will return
to the original starting time. At this point, time can be changed
using the TIME SELECT buttons or the preset buttons.
Canceling The STIR OIL Function - Pressing this button cancels
the STIR OIL function while it is active.
11
Electric Pressure Fryer Operation
Item # Description Function
8 ALARM button This button allows the user to set an elapsed time at which the
internal alarm will sound during a cycle. The time is set by
pressing and holding the ALARM button while using the UP and
DOWN arrows to change the time. The controller will limit the
alarm time to be less than the currently programmed interval cycle
time. The default alarm time is 0:00 which disables it. The ALARM
time is saved on power down in the same manner as the last
interval time. When a time cycle is running and the alarm time has
elapsed the internal alarm will sound for 10 seconds. For
example, a cycle time 10:00 and alarm time of 2:00 would cause
the alarm to sound for 10 seconds once the controller has counted
down from 10:00 to 8:00. This button is used to cancel the STIR
OIL alarm. This button is also used to reconfigure the STIR OIL
Function.
A, B, C, D preset
buttons
Beeper A beeper sounds when the timer counts down to 0. Pressing the
Display Used to display the time. It also displays the words “STIR” then
9 High Limit Reset
Switch
10 Drain Lever DRAIN OPEN – When placed in this position, the drain valve
11 Fill Lever FILL THRU POT – When placed in this position, shortening can
12 Rinse Hose Connector Used to connect the Rinse hose for cleaning and refilling the pot. 13 Pump Motor Reset
Switch
These buttons are used to save and recall preset cycle and alarm
times, saving operator time and minimizing error when changing
interval cycle times and alarm times. To save the current interval
and alarm times into one of the preset locations, press and hold
the A, B, C, or D preset button for 2 seconds and the controller will
double chirp to indicate the times have been saved. To recall any
preset time, press and quickly release the appropriate button and
the time values are loaded and displayed. These buttons are also
used to reconfigure the STIR OIL function.
START/STOP button stops the beeper and resets the timer
causing the display to return to the original starting time. At this
point, time can be changed using the TIME SELECT buttons or
the preset buttons. The beeper will also sound for 10 seconds if
the alarm time has elapsed during a timing cycle. When the STIR
OIL function begins the beeper will sound until the ALARM or
START/STOP button is pressed.
“OIL” in .5 second intervals until the ALARM or START/STOP
button is pressed.
Located under the control panel. If the heating elements inside the
pot reach an unsafe temperature, power is automatically removed
from the control panel and elements. Pressing this switch returns
power to the control panel and elements.
opens and shortening in the pot drains into the vat. Also power is
removed from the control panel and elements.
DRAIN CLOSED – When placed in this position, the drain valve is
closed to prevent shortening from draining from the pot.
be pumped automatically from the vat to the pot if the rocker
switch is in the FILTER position.
FILL THRU HOSE – When placed in this position, shortening can
be pumped from the vat to the pot via a connected hose if the
rocker switch is in the FILTER position.
If the motor overheats while filtering, it will automatically shut off.
Wait 15 minutes to allow motor to cool before pressing this switch.
12
Electric Pressure Fryer Operation
Care of the Shortening
Solid shortening should always be returned to the filter vat while in the liquid state. If this is not done, it will have to be heated to a liquid state. When using solid shortening, the fryer must be equipped with a pump heater. After filtering with solid shortening, the filter lines must be completely emptied of shortening. The pump heater will take care of any residual shortening in the pump, but cannot melt all of the shortening in the filter lines. The pump heater accessory may be purchased separately from BKI.
To extend the life of your shortening, for the best possible flavor in your products, and for economy and efficiency of operation, we urge you to follow these recommendations:
1. Use only high-quality frying shortening without additives, of low moisture content and with a high smoke point.
2. Press excess moisture from products before breading. The more moisture released in the shortening, the quicker it will break down.
3. Filter at least once a day or once every three loads during frequent cooking.
4. Clean any residue or crust formations from the sides and bottom of the pot each time you filter the shortening.
5. Add fresh shortening as needed to maintain the proper shortening level TO THE FILL MARK ON THE POT WALL.
6. DO NOT HOLD SHORTENING AT HIGH TEMPERATURE when the fryer is not in use. If you expect an elapsed time of one hour or more between cooking, close the lid and press the “0” button on the LPF-FC model. On Models LPF and LPF-F, set the thermostat to 150º F.
7. Shortening changes are determined by the quantity and type of food prepared. Excessive boiling and foaming are definite signs of shortening breakdown.
8. After you have finished frying for the day, filter the shortening and replace the filter pad. Also, thoroughly clean the pot of sediment and crumbs and empty the condensate pan.
LPF and LPF-F Operation
Start-Up (LPF and LPF-F)
1. Make sure the main drain valve is closed.
2. Fill pot with shortening to about one inch below the fill mark.
Risk of fire exists if the oil level drops below the minimum oil level. The level of oil within the pot must not fall below 5mm of the maximum oil level.
Use of oil/shortening older than the manufacturers recommendations for life of the oil is prone to surge boiling and flash fires. Follow the oil manufacturers guidelines for lifecycle of oil/shortening.
Overfilling the fryer pot with shortening could lead to serious injury. Ensure that the fryer pot is filled with shortening only to the fill mark when shortening is hot. Do not use any shortening other than what is specified in this manual and do not overfill the fryer pot.
The LPF/LPF-F fryer has a maximum temperature setting of 375º F (190º C). Do not use oil/shortening with a flashpoint less than 554º F (290º C)
13
Electric Pressure Fryer Operation
Use only high-quality shortening that has low moisture content, a high smoke point and no additives.
3. The digital timer has a STIR OIL function that operates in one of four reconfigurable modes. If the timer needs to be reconfigured, follow step a. If the timer does not need to be reconfigured, follow step b.
a. Press and hold the ALARM button and at the same time place the FILTER/OFF/FRY switch
in the FRY position. The display will show the word “STIR” until the ALARM button is released. When the button is release the display will show the current configuration mode. To change this mode select the timer key that represents the mode you want. Refer to the table below:
KEY DISPLAY
A -AL-
B -OFF
C PrES STIR OIL function for all Pressure Fryers. D LiFT STIR OIL function for all Autolift Fryers.
The display will now show the selected mode. Proceed to step c.
b. Once the fryer is filled with shortening, place the FILTER/OFF/FRY switch in the FRY
position.
c. Unless the STIR OIL function is operating in the –OFF mode, the digital timer activates a
STIR OIL function and begins an internal six minute countdown (not displayed). At the end of the internal countdown, the display shows the words “STIR” then “OIL” in .5 second intervals and the alarm sounds. Depress the ALARM button and stir the shortening freely while it is heating.
IMPORTANT! Before the first cooking operation each day, stir the shortening freely while it is heating to provide a balanced shortening temperature for excellent results with the first cooking. Failure to do this can result in a crusty skin on the product surface with an undercooked product internally. In addition, in some cases, failure to stir the shortening while it is initially heating may cause the HI-LIMIT safety device to disable the power due to a false overtemperature condition.
4. Set the thermostat to the desired cook temperature. The temperature light will go on. When the temperature is reached, the light will go off. The light will continue to cycle on and off as the fryer maintains the set temperature.
5. Press and hold the TIME SELECT arrow buttons on the digital timer until the desired cook time is displayed or recall a preset time by quickly pressing the appropriate preset button.
6. The shortening will heat and begin to reach the fill mark inside the pot. Add more shortening as required to reach the fill mark.
New or unchanged timer. Alarm sounds at the end of the internal 6 minute countdown. Defeats the STIR OIL function. Timer operates as if it had no STIR OIL function.
MODE DESCRIPTION
Cooking (LPF and LPF-F)
Do not open the drain valve or the fill valve while the fryer is under pressure. Serious burns may result.
1. Ensure that the Start-Up procedures have been performed.
14
Electric Pressure Fryer Operation
2. When frying chicken, lower the basket into the shortening in the fryer pot.
Hot shortening may splash out of the pot causing severe injury when dropping chicken into pot. Carefully drop pieces of chicken into pot to prevent shortening splashes.
3. Carefully drop the chicken in the shortening one piece at a time starting with thighs and drumsticks. The fryer is designed to accommodate 32 pieces of chicken.
Failure to use the insulated mitts will result in severe injury. Always use the insulated mitts when handling the hot fry basket.
4. Lift the basket and shake it. This keeps the food from sticking together and causing white spots on the cooked food.
Hot shortening may splash out of the pot causing severe injury when lowering basket into pot. Carefully lower basket into pot to prevent shortening splashes.
5. Slowly lower the fryer basket into fryer pot.
6. Close the lid. Make sure the lid snaps shut. Make sure the lid hook latches securely under the catch.
7. Tighten the spin handle until the lid is firmly sealed. Then line up the orange knob on the spin handle with the orange knob at the front of the fryer.
8. Activate the timer by pressing the START/STOP button on the digital timer. The timer will begin the count down.
9. At the end of the frying cycle, the digital timer beeper will sound and the fryer will automatically release pressure into the baffle box. Press the START/STOP button.
10. When the pointer on the pressure gauge is at zero, wait 5 seconds then slowly turn the spin handle counterclockwise to break the seal around the lid. The fryer has a locking pin that prevents turning the spin handle until the pressure drops to zero. Do not force the spin handle to open the lid.
11. Slowly open the lid.
Failure to use the insulated mitts will result in injury. Always use the insulated mitts when handling the hot fry basket.
12. Lift the basket and hang it on the front of the fryer pot to drain.
13. Empty the basket.
14. Remember to filter the shortening at least every third frying cycle load. Refer to the procedure in this manual. Also filter the shortening and clean the fryer at the end of each day. If you do not plan to use the fryer for an hour or more, turn the thermostat down to 150 and close the lid.
15. When you have finished frying for the day, turn the FILTER/OFF/FRY switch to the OFF position.
15
Electric Pressure Fryer Operation
LPF-FC Operation
System Programming
Use the following figure and table to set options that apply to each product programs.
Figure 1. System Programming Sequence
16
Electric Pressure Fryer Operation
Table 1. System Programming Procedure
STEP ACTION DISPLAY COMMENTS
1
2 Press PROG on the keypad. PROGRAM CODE
3 Input 1712 and ENTER. PROGRAM SYSTEM
4 Press ENTER. PROGRAM DEGREES
5 Press TOGGLE/CLEAR until the
6 Press ENTER. PROGRAM APL TYPE
7 Press TOGGLE/CLEAR until the
8 Press ENTER. PROGRAM MELTCYCL
9 Press TOGGLE/CLEAR until the
10 Press ENTER. PROGRAM GLBLFLTR 0 This command allows you
11 Press TOGGLE/CLEAR and
12 Press ENTER. PROGRAM SYSTEM
13 Press PROG to exit the
Press the FILTER/OFF/FRY switch to FRY.
desired option is displayed.
desired option is displayed.
desired option is displayed.
input the number of fry cycles you want to complete among all product programs before enabling filter lockout.
programming mode.
LOW
This command allows you to choose the temperature
°F
scale option you want to use. The display will show either show °F or °C.
PROGRAM DEGREES X X refers to the
temperature scale you have chosen.
This command allows you
ELECTRIC
PROGRAM APL TYPE X X refers to the appliance
YES
PROGRAM MELTCYCL X X refers to the melt cycle
PROGRAM GLBLFLTR X X refers to the number of
LOW
to choose the appliance type you are using. The display may show ELECTRIC, GAS OR ALF.
type you have chosen.
This command allows you to set the melt cycle option. This is normally set to yes if you are using solid shortening. The display will show either YES or NO.
option chosen.
to specify the total number of fry cycles to complete among all product programs before a message is displayed reminding you to filter the shortening (filter lockout).
program cycles you want to complete among all product programs before filtering the shortening.
17
Electric Pressure Fryer Operation
Product Programming
Use the following figure and table to set a maximum of eight product programs. The product programs must be set before cooking can begin.
Figure 2. Product Programming Sequence
18
Electric Pressure Fryer Operation
Table 2. Product Programming Procedure
STEP ACTION DISPLAY COMMENTS
1
Press the FILTER/OFF/FRY
LOW
switch to FRY.
2 Press PROG on the keypad. PROGRAM CODE
3 Input 1724 and press ENTER. PROGRAM PRODUCT #
4 Select the program product
number (1-8).
5 Press ENTER. PROGRAM TIME1
PROGRAM PRODUCT X X refers to the program
number you selected.
This command allows you
00:00
to specify the cooking time for this stage. The time displayed may be a previously programmed value.
6 Press TOGGLE/CLEAR and
input the number of minutes you want to cook.
7 Press ENTER. PROGRAM TEMP1
PROGRAM TIME1
XX:XX
000 °F
XX:XX refers to the number of minutes you input.
This command allows you to specify the cooking temperature for this stage. The temperature displayed may be a previously programmed temperature. The temperature scale may also display °C depending on the system option that is set.
8 Press TOGGLE/CLEAR and
input the cooking temperature for
PROGRAM TEMP1
XXX °F
XXX refers to the cooking temperature you input.
product to be cooked.
9 Press ENTER. PROGRAM TEMPCOM1
FLEX TIME
This command enables you to select whether or not time is allowed for the fryer to recover from temperature loss while cooking during this stage. The FLEX TIME option will allow the fryer to recover from temperature loss.
10 Press TOGGLE/CLEAR until the
desired option is displayed.
PROGRAM TEMPCOM1 X X refers to the
temperature compensation option selected.
11 Press ENTER. PROGRAM VALVE1
CLOSED
This command allows you to specify whether the solenoid valve will be open or closed during this stage.
19
Electric Pressure Fryer Operation
STEP ACTION DISPLAY COMMENTS
12 Press TOGGLE/CLEAR until the
desired option is displayed.
13 Repeat steps 5-12 when
programming stages 2, 3, 4 and 5 for Electric and Gas appliance types.
Repeat steps 5-10 when programming stages 2, 3, 4 and 5 for an ALF appliance type.
14 Press ENTER. PROGRAM PREALARM
15 Press TOGGLE/CLEAR and
input the prealarm minutes.
16 Press ENTER. PROGRAM FILTER 0 This command allows you
17 Press TOGGLE/CLEAR and
input the number of fry cycles you want to complete before enabling filter lockout.
18 Press ENTER. PROGRAM PRODUCT #
19 If you wish to input more
programs, proceed by pressing the next program number and follow steps 5 through 18 or press PROG to exit the programming mode.
PROGRAM VALVE1 X X refers to the solenoid
valve option selected. OPEN is used for Models
ALF and BLF Automatic Lift fryers. If your program
requires the solenoid valve to be closed while cooking, choose the CLOSED option.
The time and temperature
of each stage has to be less than the preceding stage.
This command allows you
00:00
PROGRAM PREALARM
XX:XX
PROGRAM FILTER X X refers to the number of
to specify the number of minutes before the end of the cooking time (for each stage) until the alarm sound The prealarm value displayed may be a previously programmed value.
XX:XX refers to the prealarm minutes you input.
to specify the number of fry cycles you want to complete for this program before a message is displayed reminding you to filter the shortening (filter lockout). The filter value displayed may be a previously programmed value.
program cycles you want to complete before filtering the shortening.
20
Electric Pressure Fryer Operation
Start-Up (LPF-FC)
1. Make sure the main drain valve is closed.
2. Fill pot with shortening to about one inch below the mark.
Risk of fire exists if the oil level drops below the minimum oil level. The level of oil within the pot must not fall below 5mm of the maximum oil level.
Use of oil/shortening older than the manufacturers recommendations for life of the oil is prone to surge boiling and flash fires. Follow the oil manufacturers guidelines for lifecycle of oil/shortening.
Overfilling the fryer pot with shortening could lead to serious injury. Ensure that the fryer pot is filled with shortening only to the fill mark when shortening is hot. Do not use any shortening other than what is specified in this manual and do not overfill the fryer pot.
The LPF-FC fryer has a maximum temperature setting of 390º F (200º C). Do not use oil/shortening with a flashpoint less than 554º F (290º C)
Use only high-quality shortening that has low moisture content, a high smoke point and no additives.
3. Place the FILTER/OFF/FRY switch to the FRY position. The question “Is the Fry Pot filled – If yes press ENTER” will appear on the computer display. The shortening will heat and begin to reach the fill mark inside the pot.
4. Add more shortening as required to reach the fill mark. Once the oil reaches the fill mark, press the ENTER button. The computer will display “STIR OIL” and automatically enter the STIR OIL
mode. In this mode the computer will heat the oil to 255°F and hold that temperature.
5. Stir the oil freely while it is heating. Press the 0 button when finished stirring the oil.
IMPORTANT! Before the first cooking operation each day, stir the shortening freely while it is heating to provide a balanced shortening temperature for excellent results with the first cooking. Failure to do this can result in a crusty skin on the product surface with an undercooked product internally. In addition, in some cases, failure to stir the shortening while it is initially heating may cause the HI-LIMIT safety device to disable the power due to a false overtemperature condition.
Cooking (LPF-FC)
Do not open the drain valve or the fill valve while the fryer is under pressure. Serious burns may result.
1. Ensure that the Start-Up procedures have been performed.
2. Press the desired program number on the keypad. The computer will still display "LOW". The fryer will begin to heat to the temperature that has been factory preset. When "READY" appears on the display, the fryer is up to the desired temperature and the product can be loaded.
3. When frying chicken, lower the basket into the shortening in the Fryer pot.
Hot shortening may splash out of the pot causing severe injury when dropping chicken into pot. Carefully drop pieces of chicken into pot to prevent shortening splashes.
21
Electric Pressure Fryer Operation
4. Carefully drop the chicken in the shortening one piece at a time starting with thighs and drumsticks. The fryer is designed to accommodate 32 pieces of chicken.
Failure to use the insulated mitts will result in severe injury. Always use the insulated mitts when handling the hot fry basket.
5. Lift the basket and shake it. This keeps the food from sticking together and causing white spots on the cooked food.
Hot shortening may splash out of the pot causing severe injury when lowering basket into pot. Carefully lower basket into pot to prevent shortening splashes.
6. Slowly lower the fryer basket into fryer pot.
7. Close the lid. Make sure the lid snaps shut. Make sure the lid hook latches securely under the catch.
8. Tighten the spin handle until the lid is firmly sealed. Then line up the orange knob on the spin handle with the orange knob at the front of the fryer.
9. Press the desired program number a second time. The red light above the program number will flash and the computer will display “COOK”. This will start a countdown in minutes and seconds until the end of the cycle.
10. At the end of the cooking cycle, the computer will display "DONE" and signal with a series of audible "beeps". Press the selected number once again to stop the cook cycle. Fifteen seconds before the end of the cook cycle, the program will automatically release the pressure from the fryer. For your safety, the lid will not unlock, even at the end of the cook cycle, until the pressure has been fully released.
Hot steam will escape when you open the lid possibly causing severe injury. Keep your face and arms away from the fry pot.
11. Slowly turn the spin handle counterclockwise to break the seal around the lid. Your fryer has a locking pin that prevents turning the spin handle until the pressure drops to "0".
12. Slowly open the lid.
Failure to use the insulated mitts will result in injury. Always use the insulated mitts when handling the hot fry basket.
13. Lift the basket and hang it on the front of the fryer pot to drain.
14. Empty the basket.
15. Remember to filter the shortening at least every third frying cycle load. Refer to the procedure in this manual. Also filter the shortening and clean the fryer at the end of each day.
16. Close the lid and press the 0 button. Idle 255°°°°F will display. This will automatically hold the shortening at a cooler temperature.
17. To escape the idle mode, press the 0 button again and the fryer will heat to its original temperature.
18. When you have finished frying for the day, turn the FILTER/OFF/FRY switch to the OFF position.
22
Electric Pressure Fryer Operation
Recipes
Fried Onion Rings
1. Take frozen onion rings from freezer or bread fresh onion rings with Imperial breading.
2. Place onion rings into fryer basket.
3. Close cover to begin pressure frying.
4. Cook for 4 minutes at 350°F for frozen product.
OR
5. Cook for 3 minutes at 350°F for fresh product.
Potato Wedges
1. Wash and cut potatoes.
2. Season and bread each stick with Imperial breading.
3. Place potato wedges into fryer basket.
4. Close cover to begin pressure frying.
5. Cook for 7 to 8 minutes at 325°F depending on size.
French Fries
1. Take frozen french fries from freezer or wash and cut fresh potatoes.
2. Place french fries into fryer basket.
3. Close cover to begin pressure frying.
4. Cook for 4 to 6 minutes at 325°F depending on size.
Fresh Chicken
Use fresh 8 or 9-piece cut chicken. Use 2-1/2 to 3 pounds for best results.
1. Rinse product under cold water.
2. Bread each piece with Imperial breading.
3. Place product into fryer basket.
4. Close the cover to begin pressure frying.
5. Cook for 12 minutes at 325°F.
Frozen Chicken ( MRB ) except wings
1. Take product from freezer.
2. Place product into fryer basket.
3. Cook for 3 minutes (open) at 325°F.
4. Add wings to fryer basket.
5. Close the cover to begin pressure frying.
6. Cook for 17 minutes at 325°F.
Fresh Chicken Wings
1. Rinse product under cold water.
2. Bread each piece with Imperial breading.
3. Place product into fryer basket.
4. Close cover to begin pressure frying.
5. Cook for 12 minutes at 325°F.
Chicken Wings (Frozen - 5 kilograms or 10 pounds)
1. Take product from freezer.
2. Place wings into fryer basket.
3. Close cover to begin pressure frying.
4. Cook for 8 minutes at 325°F or 9½ to 10 minutes at 320°F.
Chicken Drummettes
1. Take product from freezer.
2. Place drummettes into fryer basket.
3. Close cover to begin pressure frying.
4. Cook for 9 to 11 minutes at 325°F.
23
Electric Pressure Fryer Operation
Whole Turkey (12 to 14 pounds)
1. Rinse and bread turkey with Imperial breading.
2. Place turkey into fryer basket.
3. Close cover to begin pressure frying.
4. Cook for 45 to 55 minutes at 300°F.
Whole Duckling
1. Rinse and bread duck with Imperial breading.
2. Place duck into fryer basket.
3. Close cover to begin pressure frying.
4. Cook for 20 to 25 minutes at 300°F.
Pork Chops
1. Bread each chop with Imperial breading.
2. Place pork chops into fryer basket.
3. Close cover to begin pressure frying.
4. Cook for 8 to 10 minutes at 325°F depending on size.
Cube Or Minute Steaks
1. Bread each steak with Imperial breading.
2. Place steaks into fryer basket.
3. Close cover to begin pressure frying.
4. Cook for 2 to 4 minutes at 325°F depending on size.
Milanese
It is best to use 5 to 7 ounce beef steaks.
1. Season and bread each steak as desired.
2. Place steaks into fryer basket.
3. Close cover to begin pressure frying.
4. Cook for 5 to 6 minutes at 325°F depending on size.
Fresh Shrimp
1. Season and bread shrimp as desired.
2. Place shrimp into fryer basket.
3. Close cover to begin pressure frying.
4. Cook for 2½ to 3½ minutes at 350°F depending on size.
Fresh Fish or Frozen Fish
For best results, use a tiered basket. The best fish for frying are Flounder, Cod, Walleyed Pike, or any other popular frying fish.
1. Bread each piece of fish as desired.
2. Place fish in tiered basket.
3. Close cover to begin pressure frying.
4. Cook for 5 to 7 minutes at 325°F depending on size for fresh fish.
OR
5. Cook for 8 to 10 minutes at 325°F depending on size for frozen fish.
Corn On The Cob
Corn can be fried either plain or breaded.
1. Take frozen corn ears from freezer and rinse.
2. Bread with Imperial breading as desired.
3. Place corn ears into fryer basket.
4. Close cover to begin pressure frying.
5. Cook for 6 to 8 minutes at 325°F depending on size.
Egg Rolls (frozen)
1. Take egg rolls from freezer.
2. Place egg rolls into basket.
3. Close the cover to begin pressure frying.
4. Cook for 6 to 8 minutes at 325°F depending on size.
24
Electric Pressure Fryer Maintenance
Maintenance
For LPF maintenance information refer to Electric Pressure Fryer, MODELS LPF, LPF-F, & LPF-FC, Installation and Operation Manual
LI0103.
25
Electric Pressure Fryer Replacement Parts
Replacement Parts
Use the information in this section to identify replacement parts. To order replacement parts, call your local BKI sales and service representative. Before calling, please note the serial number, model number and voltage on the rating tag affixed to the unit.
Assemblies
Description Assembly # Figure # Table #
DEAD WEIGHT ASSEMBLY AN19104100 Figure 3 Table 3
DRAIN VALVE & PLUGS SB1999S Figure 4 Table 4 DOOR ASSEMBLY SB8615 Figure 5 Table 5
Table 6
DRAIN/MOTOR/PIPING ASSEMBLY N/A
CONTROL PANEL LPF-F 220/380/50 CONTROL PANEL LPF-F 220/380/60/3 CONTROL PANEL LPF-F 240/60/1 CONTROL PANEL LPF-F 240/50/3 CONTROL PANEL LPF-F 240/60/3
SB8789A
AN86205400
SB8778 SB8650A SB8654
Figure 6
Figure 7 Table 7
26
Electric Pressure Fryer Replacement Parts
Description Assembly # Figure # Table #
CONTROL PANEL LPF-F 208/60/3 SB8771
CONTROL PANEL LPFFC 208 240/3 CONTROL PANEL LPFFC 240/415 220/380/3 CONTROL PANEL LPFFC 208/60/1
SB8754 SB8754A SB8783
Figure 8 Table 8
LID/TOP ASSEMBLY AN8620560S Figure 9 Table 9
QUICK DISCONNECT ASSEMBLY
AB86200700
SB1997S
Figure 10 Table 10
OIL VAT ASSEMBLY AN86202800 Figure 11 Table 11
Figure 12
SOLENOID VALVE AN19104300
Table 12
27
Electric Pressure Fryer Replacement Parts
Figure 3. Dead Weight Assembly (AN19104100)
Table 3. Dead Weight Assembly (AN19104100) Parts
ITEM # PART # QTY DESCRIPTION
1 FT0395 1 PIPE, POPOFF VALVE BAFF BOX 2 FT0396 1 PIPE, DEAD WT TO BAFFLE BOX 3 O0001 1 ORIFICE, SS 4 O0002 1 GASKET, O-RING #2-222 5 PV0001 1 VALVE, POP SAFETY 1321148 6 FT0066 1 ELL, REDUCER 3/4 X 1/2 90 DEG 7 FT0235 1 NIPPLE, 1/2 X C SS 8 FT0190 1 ELL, STREET 1/4 90 DEG CP
9 FT0084 1 COUPLING, BRASS 1/4 10 FT0069 1 FERRULE, #12-TZ-SS 11 FT0068 1 CONNECTOR, 12-8 FZ-SS 12 FT0067 1 BUSHING, C110JO 3/4 X 1/2 CP 13 FT0234 1 NIPPLE, 1/4 X 1 1/2 SS 304 14 F0065 1 NUT, 12BZ-SS-C 15 C0657 1 COVER, DEAD WEIGHT VALVE LPF 16 B0969 1 BODY, DEAD WEIGHT VALVE LPF 17 W0201 1 WEIGHT, VALVE LPF 12# 18 G0064 1 GAUGE, PRESSURE 30 PSI
28
Electric Pressure Fryer Replacement Parts
Figure 4. Drain Valve & Plugs (SB1999S)
Table 4. Drain Valve & Plugs (SB1999S) Parts
ITEM # PART # QTY DESCRIPTION
1 MB19101000 1 DRAIN VALVE REPLACEMENT
2 FT0243 2 PLUG, 3/8" SQ HEAD PIPE
29
Electric Pressure Fryer Replacement Parts
Figure 5. Door Assembly (SB8615)
30
Electric Pressure Fryer Replacement Parts
Table 5. Door Assembly (SB8615) Parts
ITEM # PART # QTY DESCRIPTION
1 F0083 2 THREAD INSERT 10-24 STEEL
2 FKMA402 1 BRACKET, BRUSH HOLDER FKM/LPF
3 H0010 2 HINGE, LH PIN HALF
4 N0059 1 DECAL, SMALL BRUSH/
5 N0165 1 DECAL, NOTICE LOST MANUAL
6 N0527 1 DECAL, SAFETY INSTR FRYERS
7 N0175 1 DECAL, SLIPPING ADMONITIONS
8 N0176 1 DECAL, INSTR & SAFETY MANUAL
9 P0022 1 HANDLE, PULL SS P60-1010 10 RIV172 4 RIVET, 1/8 X 1/4 CS PLT POP 11 SB8635 1 DOOR MAGNET WELD, LPF 12 SCR008 6 SCREW, 10 X 1/2 PHIL TRUSS HD 13 SCR383 2 SCREW, 10-24 X 1/2" PHIL TRUSS HD 14 WLPFA096 1 DOOR, LPF CORNERS WELDED 15 N0153 1 DECAL, LPF WARNING ACME SCREW 16 H0009 1 HINGE, DOOR, RH, PIN SIDE FRY.DOORS
31
Electric Pressure Fryer Replacement Parts
Figure 6. Drain/Motor/Piping Assembly
32
Electric Pressure Fryer Replacement Parts
Table 6. Drain/Motor/Piping Assembly Parts
ITEM # PART # QTY DESCRIPTION
1 D0060 1 VALVE,DRAIN SS BALL&PLT.CAR.STEM
2 FT0044 1 ELL, STREET 3/8 90 DEG BLACK
3 FT0412 2 NIPPLE, 3/8 NPT X 1 1/2 SCH 40
4 SB1314 1 BALL VALVE ASSY, FRYERS
5 FT0538 1 TEE, 1/2 X 1/2 X 3/8 BLK
6 FT0507 1 CONNECTOR, MALE 10FBU-S NKL PLTD
7 FT0536 3 COUPLING, 5/8 45¦ FLARE TO
8 FT0543 1 DRAIN VALVE BRACKET, FRYERS
9 TU0206 1 TUBING, 29" 1/2" ID 10 TU0205 1 TUBING, 12" 1/2" ID 11 M0053 1 MOTOR, LEESON LESS CORD/PUMP 12 F0254 2 PIN, COTTER HAIRPIN #213 13 F0255 1 PIN, CLEVIS 3/16 X 1-1/4 14 F0253 1 PIN, CLEVIS 3/16 X 1 3/4 15 SP0014 2 SPACER, ALUM .5 X .125 16 SP0034 2 SPACER, DRAIN VALVE BRKT FRYERS 17 NUT253 2 NUT, 6-32 S/S 18-8 NYLON 18 FT0022 1 PLUG, HOLE 3/8" LONG PRONG 19 LZ0130 1 SWITCH,ACT. COVER FKMA247 20 S0054 1 SWITCH, MICRO BZ-2RW822-A2 21 LPFFA093 1 HANDLE PLATE LPF-F #48 22 N0277 1 DECAL, HANDLE PLATE ALF LPF 23 SCR194 2 SCREW, 6-32 X 1 SL RD HD MS 24 H0214 1 HANDLE, DRAIN VALVE LPF 25 C0672 1 COVER, DRAIN HANDLE RED 26 SCR006 3 SCREW, 8 X 1/2 PHIL PAN HEAD 27 LPFFA092 1 ACTIVATOR ROD, FILL LPF-F #48 28 C0668 1 COVER, FILL HANDLE BLACK 29 P0081 1 PLUG, F-H4F4-7-7 QUIK DISCONN 30 B0851 1 BUSHING, BLK HEX REDUCING 31 ALFFA039 1 TUBE, VALVE TO COUPLING 32 FT0132 1 ELL, STREET 1/2 90 DEG BLACK
33
Electric Pressure Fryer Replacement Parts
Figure 7. Control Panel LPF/LPF-F
34
Table 7.
Electric Pressure Fryer Replacement Parts
Control Panel LPF/LPF-F Parts
ITEM # PART # QTY DESCRIPTION
1 F0097 2 FUSE, 15A 300V SC15 TIME DELAY
2 FH0001 2 FUSE HOLDER, 15A 300V HPF-EE
3 F0154 2 BUSHING, BLK 1-3/16 HEYCO SNAP
4 F0158 1 BUSHING, BLK 1/2 HEYCO SNAP (for AN86205400, SB8654,
SB8754, SB8754A, SB8783, SB8789A) 5 F0342 1 CLAMP, CABLE 3/16" (for SB8650A, SB8771) 6 FT0080 2 CONNECTOR, BOX #7483 1" 7 FT0277 1 PLUG, HOLE 7/8" (1/2" CONDUIT) (for SB8650A, SB8754,
SB8771, SB8783) 8 K0040 1 KNOB, S/S STRAT T0075 (for LPF and LPF-F) 9 LPFA172 1 RELAY SUPPORT PANEL
10 N0423 1 DECAL, CONTROL PANEL LPF (for LPF and LPF-F) 11 PL0004 1 PILOT LIGHT, ROUND 250V (for LPF and LPF-F) 12 R0134 3 RELAY, MERCURY MDI 60NO220A 13 R0148 1 RELAY, 3POLE 50A 208/240V (for AN86205400, SB8650A,
SB8654, SB8754, SB8754A, SB8771, SB8789A)
14 R0150 1 RELAY, 4 POLE 208-240 60 HZ (for SB8778, SB8783) 15 S0104 1 SWITCH, RKR DPDT 15A 250V LAMP 16 SB8728 1 CTL PNL WELD (for LPF and LPF-F) 17 T0036 1 THERMOSTAT, HI LIMIT 540 DEG 18 T0075 1 THERMOSTAT, SOLID STATE FRYER (for LPF and LPF-F) 19 TI0032 1 TIMER, 230V DIGITAL 4 BUTTON
35
Electric Pressure Fryer Replacement Parts
Figure 8. Control Panel LPF-FC
36
Electric Pressure Fryer Replacement Parts
Table 8. Control Panel LPF-FC Parts
ITEM # PART # QTY DESCRIPTION
1 CP0039 1 CONTROLLER, VFD LESS HARNESS (for SB8754,
SB8754A, SB8783) 2 F0097 2 FUSE, 15A 300V SC15 TIME DELAY 3 FH0001 2 FUSE HOLDER, 15A 300V HPF-EE 4 F0154 1 BUSHING, BLK 1-3/16 HEYCO SNAP 5 FT0080 2 CONNECTOR, BOX #7483 1" 6 FT0277 1 PLUG, HOLE 7/8" (1/2" CONDUIT) (for SB8650A, SB8754,
SB8771, SB8783) 7 LPFA172 1 RELAY SUPPORT PANEL 8 N0408 1 DECAL, LPFFC CTL PNL NEW LOGO (for LPF-FC) 9 R0044 2 RELAY, X-40, SGL FRYER (for LPF-FC)
10 R0134 3 RELAY, MERCURY MDI 60NO220A 11 R0148 1 RELAY, 3POLE 50A 208/240V (for AN86205400, SB8650A,
SB8654, SB8754, SB8754A, SB8771, SB8789A)
12 R0150 1 RELAY, 4 POLE 208-240 60 HZ (for SB8778, SB8783) 13 S0104 1 SWITCH, RKR DPDT 15A 250V LAMP 14 SB8752 1 CTL PNL WELD (for LPF-FC) 15 T0036 1 THERMOSTAT, HI LIMIT 540 DEG 16 TB0025-3 1 TERM BLOCK, 203SPSE (for LPF-FC) 17 TB0025-4 1 TERM BLOCK, 204SPSE (for LPF-FC) 18 W0054 1 TRANSFORMER ASSY 240V (for LPF-FC)
37
Electric Pressure Fryer Replacement Parts
Figure 9. Lid/Top (AN8620560S), Sheet 1 of 4
38
Electric Pressure Fryer Replacement Parts
Figure 9. Lid/Top (AN8620560S), Sheet 2 of 4
39
Electric Pressure Fryer Replacement Parts
Figure 9. Lid/Top (AN8620560S), Sheet 3 of 4
40
Electric Pressure Fryer Replacement Parts
Figure 9. Lid/Top (AN8620560S), Sheet 4 of 4
41
Electric Pressure Fryer Replacement Parts
Table 9. Lid/Top (AN8620560S) Parts
ITEM # PART # QTY DESCRIPTION
Figure 9 (sheet 1) AN8620560S LID/TOP Figure 9 (sheet 2) H0157 1 HANDLE, SPIN FOR FRYERS
1 FT0332 3 STUD, 5.5” TIGHTEN DN HN 2 K0003 2 KNOB, BLACK #85C 3 K0020 1 HUB, TIGHTEN DOWN 4 K0043 1 KNOB, ORANGE
Figure 9 (sheet 3) AB86203700 1 ARM ASSY, LPF
1 A0120 1 ARM COMPLETE 2 H0155 1 HANDLE, BLK DELRIN 3 P0094 1 PIN, HOOK 4 H0024 1 HOOK, LID 1018 ALLOY 5 K0043 1 KNOB, ORANGE 6 N0160 1 DECAL, WARNING BEFORE USING 7 NUT128 2 NUT, 5/16-18 SS 18-8 CAP 8 S0091 1 SPRING, HOOK
9 SCR122 2 SCREW, 1/4-20 X 1/2 FLAT HD 10 SCR259 2 SCREW, 1/4-20 X 1/2 PHIL RD HD 11 TB0020 1 BUSHING, BRONZE 1" 12 H0156 2 HANDLE SIDE FOR H0155 13 WSH045 2 WASHER, 5/16 LOCK ZINC PLTD 14 WSH102 2 WASHER, 1/4 INT LOCK 15 FT0407 1 PLUG, HOLE 3/8" SHORT PRONG 16 F0026 1 ROLL PIN, 5/32 X 3/4
Figure 9 (sheet 4) SB8792S 1 LID LOCKING ASSY W/INSERT LPF
1 F0353 1 PIN, LOCKING
2 G0026 1 GASKET, LPF LID BONDED SILICON
3 S0155 1 SPRING, LOCKING PIN W/LID INSERT
4 B0857 1 BUSHING, BRONZE 3/8X9/16X5/8
5 P0116 1 LID INSERT, LPF
6 FK0009 1 LID, CASTING W/LOCKING DEVICE
7 C0675 1 LID COVER AND ARM GUIDE LPF
8 F0107 1 LOCK KEY PIN, FRYERS
9 FKMA016 1 PIN, HINGE 10 FKMA152 1 KEY, TIGHTEN DOWN SCREW 11 FKMA201 1 PLATE, TIGHTEN DOWN LPF 12 FT0049 2 COLLAR, 1/2" SET BRIGHT 13 N0153 1 DECAL, LPF WARNING ACME SCREW 14 N0345 1 DECAL, HOOK LID INSTRUCTIONS 15 SCR383 2 SCREW, 10-24 X 1/2" PHIL TRUSS HD 16 SCR176 2 SCREW, 8-32 X 3/8 SLOT BINDING 17 SCR178 4 SCREW, 5/16-18 X 1 FLAT HD 18 TB0021 1 TIGHTEN DOWN BASE COLD ROLLED 19 TC0003 1 COLLAR, THREADED SHAFT 20 TC0005 1 COLLAR, LOCKING RING 21 TS0010 1 SCREW, TIGHTEN DOWN 22 S0090 1 SPRING, TORSION RED LPF 23 LZ0107 1 PLATE, LID FOR LOCKING DEVICE
42
Electric Pressure Fryer Replacement Parts
Figure 10. Quick Disconnect Assembly
Table 10. Quick Disconnect Assembly Parts
ITEM # PART # QTY DESCRIPTION
AB86200700
1 B0996 1 BALL, 11/16" STEEL BEARING 2 FT0429 1 QUICK DISCONNECT, PUMP SIDE 3 FT0500 1 QUICK DISCONNECT, VAT SIDE 4 FT0536 1 COUPLING, 5/8 45¦ FLARE TO 5 O0013 2 O-RING, FLUOROCARBON V680-70 6 O0014 1 O-RING, PARKER #2-124 LARGE 7 S0138 1 SPRING, FOR QUICK DISCONNECT 8 SCR453 2 SCREW, #10 24X3/8" WASHERED
SB1997S
1 B0996 1 BALL, 11/16" STEEL BEARING 2 FT0429 1 QUICK DISCONNECT, PUMP SIDE 3 FT0500 1 QUICK DISCONNECT, VAT SIDE 5 O0013 2 O-RING, FLUOROCARBON V680-70 6 O0014 1 O-RING, PARKER #2-124 LARGE 7 S0138 1 SPRING, FOR QUICK DISCONNECT
43
Electric Pressure Fryer Replacement Parts
Figure 11. Oil Vat Assembly (AN86202800)
44
Electric Pressure Fryer Replacement Parts
Table 11. Oil Vat Assembly (AN86202800) Parts
ITEM # PART # QTY DESCRIPTION
1 SB1991 1 QUIK DISCONNECT BRACKET WELDMENT 2 O0013 1 O-RING, FLUOROCARBON V680-70 3 WB86202700 1 FILTER TUBING/DISCONN ALF LGF LPF 4 SB7659 1 FILTER SCREEN FITTING SPOTWELD 5 FS0003 1 FILTER SCREEN, TOP 6 FS0002 1 FILTER SCREEN, INTERCEPTOR 7 FS0001 1 FILTER SCREEN, BOTTOM 8 FC0004 1 NUT SCREEN RETAINING LPF-F & 9 WB32112600 1 FILTER VAT WELD ALF LPF LGF 10 FB86202502 1 COVER, FILTER VAT LPF ALF 11 N0395 1 DECAL, VAT COVER SAFETY WARN 12 SB2306 1 S/S CRUMB BASKET WELD, FKF
Figure 12. Solenoid Valve Assembly (AN19104300)
Table 12. Solenoid Valve Assembly (AN19104300) Parts
ITEM # PART # QTY DESCRIPTION
1 FT0249 1 CONNECTOR, 3/8 STR FLEX LIQUIDTITE 2 FT0396 1 PIPE, DEAD WT TO BAFFLE BOX 3 SV0001 1 VALVE, SOLENOID HV-214-761-2 240V 4 FT0563 1 FITTING, COMPRESSION ¾”
45
Electric Pressure Fryer Replacement Parts
Accessories
Description Accessory # Figure # Item #
BASKET, LPF USES LIFT HANDLE B0111B Figure 13 1 BRUSH, DRAIN (LONG WHITE) B0075 Figure 13 2 BRUSH, L TIPPED 40152 B0063 Figure 13 3 BRUSH, LONG #5702 B0051 Figure 13 4 BRUSH, POT SCRUBBER, WHITE B0049 Figure 13 5 BRUSH, SHORT #6175 B0052 Figure 13 6 FILTER HOSE, FEMALE SOCKET SB2332 Figure 13 7 INSULATED MITT 13" G0052 Figure 13 8 HANDLE, TEE STYLE LIFT H0151 Figure 13 9
Figure 13. Accessories
1 2 3
4 5 6
7 8 9
Components
Description Component # Figure # Item #
ARM ADJUSTABLE STOP /LPF A0101 Figure 14 1
SCREW, 1/4-20 X 1 HEX CAP GR 5 SCR060 Figure 14 2
NUT, 1/4-20 HEX HEAVY ZINC PLT NUT053 Figure 14 3
SCREW, 10-24 X 1 HEX HD SCR276 Figure 14 4 BAFFLE BOX ASSEMBLY AN19102800 Figure 14 5
46
Electric Pressure Fryer Replacement Parts
Description Component # Figure # Item #
BRACKET, CALROD ALFFA060 LZ0010 Figure 14 6
BRACKET BACK PLATE, ALFFA061 LZ0011 Figure 14 7
SCREW, 10-24 X 3/4 HEX HD SCR426 Figure 14 8
CALROD, 208V 4500W LPF (W) CALROD, 240V 4500W LPF (W)
C0292 C0294
Figure 14 9
NUT, 5/8-18 HEX NUT237 Figure 14 10
WASHER, PTFE-FRYER CALROD FT0059 Figure 14 11
WASHER, 5/8 INT TOOTH LOCK WSH107 Figure 14 12
CASTER, 2470-DIK-075-R05/22 C0409 Figure 14 13
CASTER, 2477-DIK-075-R05/22 C0410 Figure 14 14
CLAMP, HOSE #6207 #4 HF0009 Figure 14 15
FILTER, LPF-F 13.5 X 20.5 FI0007 Figure 14 16 OUTLET BOX, (ON LPF ONLY FOR POWERING FKF) SB1953 Figure 14 17 SEMI AUTOMATIC HOSE ASSEMBLY (LPF only) SB1990 Figure 14 18
SLIDE, UHMW U-SHAPE .5 X 1/8ID S0106 Figure 14 19
STRIKER PLATE (DOOR CATCH) FKMA167 Figure 14 20 FILTER BAG CLIP FI0007 ST0015 Figure 14 21 PROBE ASSEMBLY KIT, COMPUTER SB1938 Figure 14 22 THERMISTER PROBE/FTGS ASSEMBLY SB7656 Figure 14 23
Figure 14. Components
1 2 3
4 5 6
47
Electric Pressure Fryer Replacement Parts
7 8 9
10 11 12
13 14 15
16 17 18
19 20 21
22 23
48
Electric Pressure Fryer Wiring Diagrams
Wiring Diagrams
Refer to the table below to find the wiring diagram associated with your unit.
Wiring Diagram Diagram # Figure #
LPF-F 208V/60HZ/1 or 3 Phase 240V/60HZ/1 or 3 Phase SB862915 Figure 15
LPF 208V/240V, 3 Phase SB862916 Figure 16
LPF 220V/380V(1 or 3 Phase) or 240V/415V (1 or 3 Phase) SB862917 Figure 17
LPF-FC 208V/3 Phase or 240V/3 Phase LPFE1032 Figure 18
LPF-FC 208V/60HZ/1 Phase LPFE1039 Figure 19
LPF-FC 240V/415V/3 Phase or 220V/380V/3 Phase LPFE1048 Figure 20
LPF-F 220V/380V/3 Phase or 240V/415V/3 Phase SB862905 Figure 21
49
Electric Pressure Fryer Wiring Diagrams
Figure 15. LPF-F 208V/60HZ/1 or 3 Phase 240V/60HZ/1 or 3 Phase
M
50
Electric Pressure Fryer Wiring Diagrams
Figure 16. LPF 208V/240V, 3 Phase
M
51
Electric Pressure Fryer Wiring Diagrams
Figure 17. LPF 220V/380V(1 or 3 Phase) or 240V/415V (1 or 3 Phase)
M
52
Electric Pressure Fryer Wiring Diagrams
Figure 18. LPF-FC 208V/3 Phase or 240V/3 Phase
53
Electric Pressure Fryer Wiring Diagrams
Figure 19. LPF-FC 208V/60HZ/1 Phase
54
Electric Pressure Fryer Wiring Diagrams
55
Electric Pressure Fryer Wiring Diagrams
Figure 20. LPF-FC 240V/415V/3 Phase or 220V/380V/3 Phase
56
Electric Pressure Fryer Wiring Diagrams
Figure 21. LPF-F 220V/380V/3 Phase or 240V/415V/3 Phase
57
Electric Pressure Fryer Notes
Notes
58
2812 Grandview Dr., Simpsonville, S.C. 29680, USA http://www.bkideas.com
Made and printed in the U.S.A LI0804/1008
CS-TM-017.01 Revised 03/21/13
Electric Pressure Fryer
REVISION HISTORY
REVISION
DATE REVISED BY DESCRIPTION
01 03/21/13 KW Initial Release-Supersedes all previous
releases
2
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