BKI HC36 Parts List

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Heated/Humidified Holding Cabinet

Models HC-36, HC-36/2, HC-72 Service Manual

Serial Numbers 122695 and Higher

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Warranty Information

LIMITED ONE YEAR WARRANTY

BKI (The "Company") warrants to the original purchaser that at time of shipment from the Company factory, this equipment will be free from defect in materials and workmanship. Written notice of a claim under this warranty must be received by the Company within ONE YEAR from the date of installation, but no longer than ONE YEAR AND THREE MONTHS from date of shipment from the factory. Defective conditions caused by abnormal use or misuse, lack of or improper maintenance, damage by third parties, alterations by unauthorized personnel, acts of God, failure to follow installation and/or operating instructions, or any other events beyond the reasonable control of the Company will NOT be covered under this warranty. The obligation of the Company under this warranty shall be limited to repairing or replacing (at the option of the Company) any part, with the exception of lamps, fuses, and glass (which are not covered under warranty), which is found defective in the reasonable opinion of the Company. Any part found defective by the Company will be repaired or replaced without charge F.O.B. factory, Simpsonville, South Carolina or F.O.B. authorized BKI Distributor. The Company and/or its authorized representatives will assume the normal replacement labor expense for the defective part for the period of the warranty as stated above, excluding travel and/or other expenses incidental to the replacement of the defective part, where replacement work is performed during standard business hours and not subject to overtime, holiday rates, and/or any additional fees. IN NO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE, LOSS OF REVENUE OR LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO, FOOD SPOILAGE OR PRODUCT LOSS. WARRANTY DOES NOT COVER GLASS BREAKAGE. THE ABOVE WARRANTY IS EXCLUSIVE AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, ARE EXCLUDED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

REPLACEMENT PARTS

Any appliance replacement part, with the exception of lamps, fuses, and glass, which proves to be defective in material or workmanship within ninety (90) days of installation will be replaced without charge F.O.B. Factory, Simpsonville, SC or F.O.B. authorized BKI Distributor. The user shall have the responsibility and expense of removing and returning the defective part to the Company as well as the cost of reinstalling the replacement or repaired part.

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Heated/Humidified Holding Cabinet Table of Contents

Table of Contents

Table of Contents .................................................................................................................................................... 1

Introduction.............................................................................................................................................................. 2

Safety Precautions................................................................................................................................................ 2

Safety Signs and Messages ............................................................................................................................. 2

Safe Work Practices ......................................................................................................................................... 3

Safety Labels .................................................................................................................................................... 5

Installation................................................................................................................................................................ 6

Instructions For Shipping Damage........................................................................................................................ 6

Location and Placement........................................................................................................................................ 6

Electrical Information............................................................................................................................................. 6

Replacement Parts .................................................................................................................................................. 7

Assemblies............................................................................................................................................................ 7

Accessories......................................................................................................................................................... 28

Wiring Diagrams.................................................................................................................................................... 29

Notes....................................................................................................................................................................... 33

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Heated/Humidified Holding Cabinet Introduction

Introduction

Congratulations! You have chosen a Heated/Humidified Holding Cabinet that will give you many years of fine service from the original manufacturer, BKI.

The BKI name and trademark on this unit assures you of the finest in design and engineering — that it has been built with care and dedication — using the best materials available. Attention to the operating instructions regarding proper installation, operation, and maintenance will result in long lasting dependability to insure th e highest profitable return on your investment.

PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If you have any questions, please contact your BKI Distributor. If they are unable to answer your questions, contact the BKI Technical Service Department, toll free: 1-800-927-6887. Outside the U.S., call 1-864-963-3471.

Safety Precautions

Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you see this symbol on your equipment, be alert to the potential for personal injury or property damage.

Safety Signs and Messages

The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken. Know and un derstand the meaning of these instructions, signs, and messages. Damage to the equipment, death or serious injury to you or other persons may result if these messages are not followed.

This message indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

This message is used when special information, instructions or identification are required relating to procedures, equipment, tools, capacities and other special data.

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Heated/Humidified Holding Cabinet Introduction

Safe Work Practices

Beware of High Voltage

This equipment uses high voltage. Serious injury can occur if you or any untrained or unauthorized person installs, services, or repairs this equipment. Always Use an Authorized Service agent to Service Your Equipment.

Keep this manual with the Equipment

This manual is an important part of your equipment. Always keep it near for easy access. If you need to replace this manual, contact:

BKI

Technical Services Department P.O. Box 80400 Simpsonville, S.C. 29680-0400 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471

Protect Children

Keep children away from this equipment. Children may not understand that this equipment is dangerous for them and others.

NEVER allow children to play near or operate your equipment.

Keep Safety Labels Clean and in Good Condition

Do not remove or cover any safety labels on your equipment. Keep all safety labels clean and in good condition. Replace any damaged or missing safety labels. Refer to the Safety Labels section for illustration and location of safety labels on this unit. If you need a new safety label, obtain the number of the specific label illustrated on page 5, then contact:

BKI

Technical Services Department P.O. Box 80400 Simpsonville, S.C. 29680-0400 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471

Be Prepared for Emergencies

Be prepared for fires, injuries, or other emergencies. Keep a first aid kit and a fire extinguisher near the equipment. You must use a 40-

pound Type BC fire extinguisher and keep it within 25 feet of your equipment. Keep emergency numbers for doctors, ambulance services, hospitals, and the fire

department near your telephone.

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Heated/Humidified Holding Cabinet Introduction

Know your responsibilities as an Employer

• Make certain your employees know how to operate the equipment.

• Make certain your employees are aware of the safety precautions on the

equipment and in this manual.

• Make certain that you have thoroughly trained your employees about operating the equipment safely.

• Make certain the equipment is in proper working condition. If you make unauthorized modifications to the equipment, you will reduce the function and safety of the equipment.

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Heated/Humidified Holding Cabinet Introduction

Safety Labels

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Heated/Humidified Holding Cabinet Installation

Installation

Serious injury, equipment damage or death could result if attempting to install this unit yourself. Ensure that an authorized BKI service agent installs the unit.

Instructions For Shipping Damage

You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for damage when they arrive. If there is damage noted to shipping crates or cartons, or, if a shortage is found, note this on the bill of lading (all copies) before signing.

If damage is detected when the equipment is uncrated, immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your equipment. Ask for an immediate inspection of your concealed damage item. Crating material MUST be retained to show the inspector from the truck line.

Location and Placement

Move the unit to a permanent location and lock the swivel casters before using.

Electrical Information

Electrocution, equipment failure or property damage could result if an unlicensed electrician performs the electrical installation. Ensure that a licensed electrician perform the electrical installation in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI NFPA 70-20XX.

This unit, when installed by an authorized BKI service agent, must be wired for use in accordance with all applicable local, state, and federal codes. For specific electrical requirements and connection s refer to the wiring diagram attached to the unit or provided in the Service Manual.

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Heated/Humidified Holding Cabinet Replacement Parts

Replacement Parts

Use the information in this section to identify replacement parts. To order replacement parts, call your local BKI sales and service representative. Before calling, please note the serial number on the rating tag affixed to the unit.

Assemblies

Description Assembly # Figure # Table #

BASE (HC72, HC36) AB57028800

AB57008000 DOOR HARDWARE (HC36 LEFT HINGE) AN57020800 Figure 2 Table 2 DOOR/HARDWARE (HC36 RIGHT HINGE) AB57017100 Figure 4 Table 4 DOOR/HARDWARE (HC72 LEFT HINGE) AB57018300 Figure 5 Table 5 DOOR/HARDWARE (HC72 RIGHT HINGE) AB57015700 Figure 7 Table 7 HEAT MODULE (120V HC36 VENTED)

HEAT MODULE (120V HC36) HEAT MODULE (120V HC72) HEAT MODULE (240V HC72 VENTED) HEAT MODULE (HC36 ENGLAND) HEAT MODULE (HC72 ENGLAND)

TRAY RACK (HC36) AB57017000 Figure 14 LOWER TRAY RACK (HC72) AB57008200 Figure 15 UPPER TRAY RACK (HC72) AB57008300 Figure 16 -

AN57028300

AN57022600

AN57023700

AN57028000

AN57022700

AN57023800

Figure 1 Table 1

Figure 8 Table 8

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Heated/Humidified Holding Cabinet Replacement Parts

Figure 1. Base (HC72, HC36)

AB57028800

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Heated/Humidified Holding Cabinet Replacement Parts

AB57008000

Table 1. Base (HC72, HC36) Parts

ITEM # PART # QTY DESCRIPTION

AB57028800

1 WB57013600 1 BASE WELDMENT HC'S FB57013610 2 C0415 4 CASTER, 3"SWIVEL W/BREAK 3 F0082 12 THREAD INSERT 1/4-20 STEEL 4 WSH102 12 WASHER, 1/4 INT LOCK 5 SCR060 12 SCREW, 1/4-20 X 1 HEX CAP

AB57008000

1 WB57013600 1 BASE WELDMENT HC'S 2 C0411 2 CASTER, W/BRAKE HC-36, 72 3 C0412 2 CASTER, W/O BRAKE 4 F0082 16 THREAD INSERT 1/4-20 STEEL 5 WSH102 16 WASHER, 1/4 INT LOCK 6 SCR060 16 SCREW, 1/4-20 X 1 HEX CAP

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Heated/Humidified Holding Cabinet Replacement Parts

Figure 2. Door Hardware (HC36 Left Hinge)

Table 2. Door Hardware (HC36 Left Hinge) Parts

ITEM # PART # QTY DESCRIPTION

1 AC57009200 (see Figure 3) 1 DOOR ASSY HC36 2 H0008 2 HINGE, FOR HC-36, 72 3 L0100 1 LATCH, MAGNETIC HC-36, 72 4 SCR197 8 SCREW, 10-24 X 1 1/2 PHIL FL

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Heated/Humidified Holding Cabinet Replacement Parts

Figure 3. Door Assembly HC36

Table 3. Door Assembly HC36 Parts

ITEM # PART # QTY DESCRIPTION

1 WB57004200 1 DOOR, CORNERS WELDED 2 FB57004102 1 INSIDE DOOR, HC-36 3 MB57011210 1 MOUNTING PLATE, HINGE HC-36 4 MB57005410 1 MOUNTING PLATE, LATCH HC 5 SCR383 4 SCREW, 10-24 X 1/2" PHIL TRUSS HD 6 I0010 3.5 SF INSULATION, RANGE 1" FIBERGLASS 7 RIV180 16 RIVET,1/8 SS (.063-.125)

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Heated/Humidified Holding Cabinet Replacement Parts

Figure 4. Door/Hardware (HC36 Right Hinge)

Table 4. Door/Hardware (HC36 Right Hinge) Parts

ITEM # PART # QTY DESCRIPTION

1 AC57009200 (see Figure 3) 1 DOOR ASSY HC36 2 H0008 2 HINGE, FOR HC-36, 72 3 L0100 1 LATCH, MAGNETIC HC-36, 72 4 SCR197 8 SCREW, 10-24 X 1 1/2 PHIL FL

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Heated/Humidified Holding Cabinet Replacement Parts

Figure 5. Door/Hardware (HC72 Left Hinge)

Table 5. Door/Hardware (HC72 Left Hinge) Parts

ITEM # PART # QTY DESCRIPTION

1 AC57007900 (see Figure 6) 1 DOOR ASSY HC72 2 H0008 2 HINGE, FOR HC-36, 72 3 L0100 1 LATCH, MAGNETIC HC-36, 72 4 SCR197 8 SCREW, 10-24 X 1 1/2 PHIL FL

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Heated/Humidified Holding Cabinet Replacement Parts

Figure 6. Door Assembly HC72

Table 6. Door Assembly HC72 Parts

ITEM # PART # QTY DESCRIPTION

1 WB57000300 1 DOOR, CORNERS WELDED HC72 2 FB57024902 1 INSIDE DOOR HC72 3 MB57005410 1 MOUNTING PLATE, LATCH HC 4 MB57005100 1 MTG PLATE, HINGE HC72 5 SCR383 4 SCREW, 10-24 X 1/2" PHIL TRUSS HD 6 I0010 4 INSULATION, RANGE 1" FIBERGLASS 7 RIV180 16 RIVET,1/8 SS (.063-.125)

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Heated/Humidified Holding Cabinet Replacement Parts

Figure 7. Door/Hardware (HC72 Right Hinge)

Table 7. Door/Hardware (HC72 Right Hinge) Parts

ITEM # PART # QTY DESCRIPTION

1 AC57007900 (see Figure 6) 1 DOOR ASSY HC72 2 H0008 2 HINGE, FOR HC-36, 72 3 L0100 1 LATCH, MAGNETIC HC-36, 72 4 SCR197 8 SCREW, 10-24 X 1 1/2 PHIL FL

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Heated/Humidified Holding Cabinet Replacement Parts

Figure 8. Heat Module

CONTROL PANEL HEAT BOX

RELA

POWER PANEL

BLOWER ASSEMBLY

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Heated/Humidified Holding Cabinet Replacement Parts

Table 8. Heat Module Parts

PART QTY DESCRIPTION FIGURE # TABLE # R0002

or R0004

1 RELAY, 2 POLE 110/120V

or RELAY, 2 POLE 208/240V

Figure 8 -

AB57022500 2 BLOWER (HC 36/72, 230V) Figure 9 Table 9 AB57022400 2 BLOWER (HC36/72, 120V) Figure 10 Table 10 AN57022800

AN57023000 AN57027200 AN57023600 AN57024000 AN57028400

AC57022200 AN57023500 AN57024100 AN57023900

AN57028700 AN57027300 AN57022900 AN57023100

CONTROL PANEL HC36 120V

CONTROL PANEL HC36 240V ENGLAND

CONTROL PANEL HC36 VENTED

CONTROL PANEL HC72 120V

CONTROL PANEL HC72 240V ENGLAND

CONTROL PANEL HC72 VENTED

HEAT BOX HC36 120V

HEAT BOX HC72 120V

HEAT BOX HC36 230V ENGLAND

HEAT BOX HC72 240V ENGLND

POWER SUPPLY PANEL 120V HC36/72 VENTED

POWER SUPPLY PANEL 240V HC36/72 VENTED

POWER SUPPLY PANEL HC72 120V

POWER SUPPLY PANEL HC72 240V

Figure 11 Table 11

Figure 12 Table 12

Figure 13 Table 13

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Heated/Humidified Holding Cabinet Replacement Parts

Figure 9. Blower (HC 36/72, 230V)

Table 9. Blower (HC 36/72, 230V) Parts

ITEM # PART # QTY DESCRIPTION

1 M0068 1 MOTOR, 208/240V 60 HZ 2 FN0008 1 FAN BLADE 3 FN0009 1 BLOWER HOUSING 4 FN0010 1 INLET RING 5 FN0011 1 BLOWER WHEEL, 3" DIA 1 1/2" W 6 G0085 1 GASKET, SILICONE RUBBER HC 7 FB57021410 1 INTAKE COVER, HC36 AIR DIS BOX 8 FB57002902 1 BLOWER MTG PLATE

9 SCR323 2 SCREW, 6-32 X 1/2 PHIL RD 10 SCR117 2 SCREW, 6-32 X 3/8 PHIL RD 11 FB57021510 1 INTAKE BODY AIR DIST BOX HC36 12 SCR354 6 SCREW, 8 X 1/2 PHIL PAN 13 TP0021 0.63 FT TAPE, ARMAFLEX 1/8 X 3/4 X 50' 14 RIV171 6 RIVET, 1/8 ALUM (.187-.250)

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Heated/Humidified Holding Cabinet Replacement Parts

Figure 10. Blower (HC 36/72, 120V)

Table 10. Blower (HC 36/72, 120V) Parts

ITEM # PART # QTY DESCRIPTION

1 M0063 1 MOTOR, 120V SHADED POLE

2 FN0008 1 FAN BLADE

3 FN0009 1 BLOWER HOUSING

4 FN0010 1 INLET RING

5 FN0011 1 BLOWER WHEEL, 3" DIA 1 1/2" W

6 G0085 1 GASKET, SILICONE RUBBER HC

7 FB57021410 1 INTAKE COVER, HC36 AIR DIS BOX

8 FB57002902 1 BLOWER MTG PLATE

9 FSA113 1 FAN SUPPORT 10 SCR118 2 SCREW, 6-32 X 5/8 SLTD RD 11 FB57021510 1 INTAKE BODY AIR DIST BOX HC36 12 SCR354 6 SCREW,8 X 1/2 PHIL PAN 13 TP0021 0.63 FT TAPE, ARMAFLEX 1/8 X 3/4 X 50' 14 RIV171 6 RIVET, 1/8 ALUM (.187-.250)

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Heated/Humidified Holding Cabinet Replacement Parts

Figure 11. Control Panel

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Heated/Humidified Holding Cabinet Replacement Parts

Table 11. Control Panel Parts

ITEM # PART # QTY DESCRIPTION

1 N0431

or N0432

2 N0447

or N0448

DECAL, CONTROL PANEL HC36 or DECAL, CONTROL PANEL HC72

DECAL, HC36 VENTED CONTROL PNL

DECAL, HC72 VENTED CONTROL PNL 3 K0041 1 KNOB, BLACK W/BUSHING 4 K0045 1 KNOB, BLK 5 PL0004 1 PILOT LIGHT, ROUND 250V 6 S0102

or S0107

7 TG0024

or TG0001

SWITCH, RCKR SPST W/LITE 250V

SWITCH, RKR SPST 15A 125V LAMP

THERMOMETER 100-220 F/C 36" CAP.

THERMOMETER 30-300 F/C 72" CAP. 8 T0071 1 THERMOSTAT

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Heated/Humidified Holding Cabinet Replacement Parts

Figure 12. Heat Box

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Heated/Humidified Holding Cabinet Replacement Parts

Table 12. Heat Box Parts

ITEM # PART # QTY DESCRIPTION

1 FB57001610 2 AIR DEFLECTOR 2 FB57001502 2 AIR BAFFLE 3 G0084 2 GASKET, CLOSED CELL NEOPRENE 4 FB57021310 1 HEAT MODULE DIST BOX HC36 5 FB57021609 2 BRACE, TOP HC36 6 C0287B

C0288B

C0303B

C0304B

CALROD, 120V 1000W W/BRACKET

CALROD, 120V 750W W/BRACKET

CALROD, 240V 1000W W/BRACKET