BKI GO-36 Installation Manual

Revised 2/22/2018 SS-OM-057.01
Half-Size Cook & Hold Oven Series
Series: GO
Operation Manual
BKI LIMITED WARRANTY
(864) 963-3471 • Toll Free: (800) 927-6887 • Fax: (864) 963-5316
WHAT IS
WHO IS
COVERAGE PERIOD
WARRANTY COVERAGE
EXCEPTIONS
EXCLUSIONS
INSTALLATION
REPLACEMENT PARTS
COVERED
COVERED
This warranty covers defects in material and workmanship under normal use, and applies only to the original purchaser providing that:
អ The equipment has not been accidentally or intentionally damaged, altered or misused; អ The equipment is properly installed, adjusted, operated and maintained in accordance
with national and local codes, and in accordance with the installation and operating instructions provided with this product.
អ The serial number rating plate affixed to the equipment has not been defaced or
removed.
This
warranty
purchased
អ Warranty claims must be received in writing by BKI within one (1) year from
date of installation or within one (1) year and three (3) months from data of shipment from the factory, whichever comes first.
អ COB Models: One (1) Year limited parts and labor. អ COM Models: Two (2) Year limited parts and labor. COM convection ovens also have a
two (2) year door warranty.
អ CO1 Models: Two (2) Year limited parts and labor. Five (5) Year limited door
warranty.
អ Warranty period begins the date of dealer invoice to customer or ninety (90) days
after shipment date from BKI, whichever comes first.
This
warranty
e
xpenses
hours
travel time and
Any exceptions must be pre-approved in advance and in writing by BKI. The extended door warranty on convection ovens years 3 through 5 is a parts only warranty and does not include labor, travel, mileage or any other charges.
អ Negligence អ Thermostat calibrations អ Air and gas អ Light អ Glass doors and អ Fuses, អ Adjustments អ Tightening អ Failures អ Unauthorized អ Damage អ Alteration, អ Thermostats អ Freight – អ Ordinary អ Failure to follow អ Events
Leveling, as well as appropriate installation installer, not the
BKI genuine date of
is
extended
for use in the U.S.A.
covers on-site labor, parts and
of the
authorized
or acts of
adjustments,
bulbs,
beyond control
installation
door adjustments,
to
burner
of screws or
caused
by erratic
repair by
in
shipment,
misuse or
and safety valves with other than normal UPS charges, wear and
installation and/or operating instructions,
proper installation
manufacturer.
Factory OEM parts receive a (90) day
by a BKI F
to the original
service
performed during regular, weekday business hours.
God,
after (30) days
flames and
fasteners,
voltages
anyone other than
improper installation,
tear,
of the
company.
and use materials – is the responsibility of the
actory Authorized
purchaser
reasonable
representative
from equipment installation date,
cleaning of
or gas
broken
and check out of all
and applies only to
travel
up to (100) miles
pilot
burners,
suppliers,
a BKI F
actory Authorized
capillary tubes,
new equipment -
materials warranty
Service
Center.
time
equipment
and travel
round
trip and (2)
Service Center,
per
dealer
or
effective from the
SS-OM-057.01 11/10/16
Gourmet Oven Table of Contents
Table of Contents
Table of Contents ..................................................................................................................... 1
Introduction .............................................................................................................................. 2
Safety Precautions .................................................................................................................................... 2
Safety Signs and Messages ................................................................................................................. 2
Safe Work Practices ............................................................................................................................. 3
Safety Decals ......................................
Health and Sanitation Practices................................................................................................................ 4
Food Handling ...................................................................................................................................... 5
Storage of Raw Meats .......................................................................................................................... 5
Coding Cooked Foods .......................................................................................................................... 5
Storage of Prepared Foods .................................................................................................................. 5
Operation .................................................................................................................................. 6
Controls and Indicators ............................................................................................................................. 6
Hardware Controls................................................................................................................................ 6
CP0066 Analog Controller ........................................................................................................................ 7
Configuring the CP0066 Controller ...................................................... Error! Bookmark not defined.
CP0066 Recipe Editing ........................................................................................................................ 7
Cooking with the CP0066 Controller .................................................................................................... 7
CP0065 Color Touch Screen Controller ................................................................................................... 9
Configuring the CP0065 Controller ...................................................................................................... 9
Changing Access Code ...................................................................................................................... 11
Importing Recipe & Configuration Files .............................................................................................. 11
Exporting Recipe, Configuration and History Files ............................................................................. 11
Exporting Recipe, Configuration and History Files (continued) ......................................................... 12
Setting the Clock ................................................................................................................................ 12
Viewing the Error and Event History File ........................................................................................... 12
Cooking with the CP0065 Controller .................................................................................................. 13
Optional Wood Smoker ...............................
Installation ...............................................................................................................................16
Unpacking and Handling ......................................................................................................................... 16
GO-36 Stacking Instructions ................................................................................................................... 16
Location and Clearance .......................................................................................................................... 17
Extraction ................................................................................................................................................ 17
Wiring ...................................................................................................................................................... 17
General Guidelines ............................................................................................................................. 17
Maintenance ............................................................................................................................19
Scheduled Maintenance ......................................................................................................................... 19
Oven Cleaning (Daily) ........................................................................................................................ 19
Troubleshooting ...................................................................................................................................... 22
CP0065 Controller Warnings .............................................................................................................. 22
Wiring Diagram .......................................................................................................................23
GO-36 & GO-36S ................................................................................................................................... 23
GO-36C & GO-36CS .............................................................................................................................. 24
Notes ........................................................................................................................................25
................................................................................................. 4
............................................................................................ 15
BKI Worldwide, Inc. is a wholly owned subsidiary of Standex International Corporation.
1
Gourmet Oven Introduction
Introduction
Thank you for your purchase of a BKI® GO-36 series cook and hold oven.It consists of a cooking cabinet, door assembly and control unit. The cooking cabinet contains rack supports that hold 4 racks and 1 drip pan. To seal the oven cavity, a door with a magnetized door latch is provided. The control unit contains heating elements for cooking as well as a time/temperature computer and manual switches for quick setup and operation. It also contains a fan for cooling and a blower for heat circulation.
The BKI name assures you of the finest in design and engineering -- that it has been built with care and dedication -- using the best materials available. Attention to the operating instructions regarding proper installation, operation, and maintenance will result in long lasting dependability to insure the highest profitable return on your investment.
PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If you have any questions, please contact your BKI Distributor. If they are unable to answer your questions, phone the applicable BKI Technical Services Department:
BKI North America: (864) 963-3471
Safety Precautions
Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you see this symbol on your equipment, be alert to the potential for personal injury or property damage.
Safety Signs and Messages
The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken. Know and understand the meaning of these instructions, signs, and messages. Damage to the equipment, death or serious injury to you or other persons may result if these messages are not followed.
This message indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
This message is used when special information, instructions or identification are required relating to procedures, equipment, tools, capacities and other special data.
2
Gourmet Oven Introduction
Wear Safe Clothing Appropriate To Your Job
Beware of High Voltage
Keep this manual with the Equipment
Protect Children
Keep Safety Labels Clean and in Good Condition
Be Prepared for Emergencies
Safe Work Practices
Always wear your insulated mitts when handling hot racks or touch any hot metal surface. If you lose or damage your mitts, you can buy new ones at your local restaurant equipment supply store or from your local BKI Distributor.
Never wear loose clothing such as neckties or scarves while operating this equipment. Keep loose hair tied back or in a hair net while operating this equipment.
Always wear appropriate personal protection equipment during the cleaning process to guard against possible injury from hot cleaning solution.
This equipment uses high voltage. Serious injury can occur if you or any untrained or unauthorized person installs, services, or repairs this equipment. Always use an Authorized Service agent to service your equipment.
This manual is an important part of your equipment. Always keep it near for easy access.
If you need to replace this manual, contact:
BKI North America: (864) 963-3471
Keep children away from this equipment. Children may not understand that this equipment is dangerous for them and others.
NEVER allow children to play near or operate your equipment.
Do not remove or cover any safety labels on your equipment. Keep all safety labels clean and in good condition. Replace any damaged or missing safety labels. Refer to the Safety Labels section for illustration and location of safety labels on this unit.
If you need a new safety label, obtain the number of the specific label illustrated on page 4, then contact:
BKI North America: (864) 963-3471
Be prepared for fires, injuries, or other emergencies. Keep a first aid kit and a fire extinguisher near the equipment. You must use
a 40-pound Type BC fire extinguisher and keep it within 25 feet of your equipment.
Keep emergency numbers for doctors, ambulance services, hospitals, and the fire department near your telephone.
3
Gourmet Oven Introduction
Know your responsibilities as an Employer
Make certain your employees know how to operate the equipment.
Make certain your employees are aware of the safety precautions on the
equipment and in this manual.
Make certain that you have thoroughly trained your employees about operating the equipment safely.
Make certain the equipment is in proper working condition. If you make unauthorized modifications to the equipment, you will reduce the function and safety of the equipment.
Safety Decals
CAUTION
Hot surface can cause severe burns.
La surface Chaude peut causer des brulures severes. Ne pas toucher.
Do not touch.
N0645
HIGH VOLTAGE.
DANGER
Turn power off before servicing. May have more than one disconnect switch.
HAUTE TENSION. Mettez l'appareil hors tension avant de proceder a l'entretien. Peut-etre d'u commutateur de deconnexion.
4
Electrical Grounding Instructions
three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
Mise à la terre
mise à la terre assurant une protection contre les chocs électriques. La prise dans laquelle elle est branchée doit être correctement mise à la terre. Ne pas couper ni enlever la broche de mise à la terre de la fiche.
DO NOT COVER or REMOVE THIS LABEL NE RECOUVREZ PAS ou ENLEVEZ PAS CETTE ÉTIQUETTE
CAUTION
- This appliance is equipped with a
AVERTIR
- Cet appareil est pourvu d’une fiche à trois broches dont une
Gourmet Oven Introduction
Health and Sanitation Practices
®
BKI
ovens are manufactured to comply with health regulations and are tested and certified to UL, CUL
, and NSF standards. You must operate the equipment properly using only quality products and use
meat thermometers to insure meats are thoroughly cooked.
Food Handling
Wash hands thoroughly in warm, soapy water after handling raw poultry or meats.
Clean and sanitize all utensils and surfaces that have been in contact with raw products.
Never place cooked meats on the same surfaces used to prepare raw meats, unless the area
has been thoroughly cleaned and sanitized.
Storage of Raw Meats
Designate an area or shelf strictly for the storage of all raw meats to be used in the oven.
Raw product must always be stored at temperatures below 38° F. (3° C.).
Never store or mix raw foods above cooked foods, as this is a health hazard. The drippings from
raw foods contaminate cooked or processed foods.
All chicken and chicken parts to be stored overnight must be thoroughly iced down and refrigerated.
Coding Cooked Foods
All products cooked during the day should be sold the same day.
NOTE: It is not the intent of the cooking program to have unsold merchandise at the end of the cooking day. Follow your company’s procedures for the handling of any leftover product.
Storage of Prepared Foods
old foods should be kept at or below 38° F. (3° C.).
C
Hot foods must be maintained to meet local health codes, usually a minimum 145° F. (63° C.).
5
Gourmet Oven Operation
Item #
Description
Function
Operation
Controls and Indicators
4
2 13
I
O
P C H
I
O
Hardware Controls
1 Main Power Switch Turns power to the entire unit on or off. When placed in the on position [I], the
controller is powered, the fans operate and the optional smoker can be operated. When placed in the off position [O], power is removed from the entire unit.
2 Cooking Controller Used for operation and programming of the oven. The standard analog
controller features 6 programmable recipes with preheat, cook and hold stages. The optional touch screen controller feature 15 programmable recipes with preheat, multiple cook and hold stages.
3 Power Level
Selector Switch
4 (Optional) Smoker
Power Switch
Controls the heat output of the oven. In the high position (upper) the ovens heats at the maximum rate. In the low position (lower) the oven heats at a slower rate.
When the main power switch is on, this switch turns power on [I] or off [O] to the optional wood smoke heater in the oven cavity.
6
Gourmet Oven Operation
Changing Recipe Values
CP0066 Analog Controller
CP0066 Recipe Editing
With the oven Main Power Switch in the On position, press and hold the [3
] button for two or three seconds until the controller chirps twice.
SET
Release the button and the controller will display Edit . Select the recipe to edit by pressing one of the six buttons. The controller
now displays the Preheat Temperature for that recipe and the indicator below the P above the display is illuminated. Set the desired Preheat Temperature as detailed below. If the Preheat Temperature is set below
Beginning with the right-most digit, press the [4◄] or [6►] buttons to highlight the digit to be edited. Press the [2▲] or [5▼] buttons to increase or decrease that digit to the desired value.
Once all of the digits are set to the desired value press the [3 to the next recipe item.
150F, the controller will display OFF and the Preheat stage is disabled. Next the Cook Temperature is displayed and the indicator below the C above the display is illuminated.
Set the desired Cook Temperature value and press the [3
SET
Cook Time is displayed in hours and minutes.
] button to save that values and advance
SET
] button to advance to the Cook Time. The
P C H
CP0066 Controller
After pressing the [3
] button to accept the Cook Time, the value for the Hold Temperature is displayed
SET
and the indicator below the H above the display is illuminated. Set the Hold Temperature to the desired value. If the Hold Temperature is set below 150F, the controller will display OFF and the Hold stage is disabled.
Press and hold the [3
] button for two or three seconds until the controller chirps twice. The recipe is
SET
now saved and the controller will return to operating mode.
Cooking with the CP0066 Controller
Move the Main Power Switch to the On position and the controller displays OFF . In this state the controller is ready to cook.
Cooking a Recipe with Preheat
To Preheat the oven press one of the six buttons. The oven will begin preheating and the indicator below the P above the display will illuminate. The display will cycle between PreH and XXX° (the recipe preheat temperature).
When the oven reaches the preheat temperature, the controller will sound an alarm for 5 seconds and the controller will display rdY .
Load the food product into the oven, close the oven door and touch the [3 stage. The oven will begin cooking and the indicator below the C above the display will illuminate. The display will cycle between cX:XX (the remaining cook time) and XXX° (the recipe cook temperature).
At the completion of the cook stage the control will sound an alarm and the display will flash donE . If there is no Hold programmed the controller will return to the ready state and display OFF .
If there is a Hold temperature programmed the controller will maintain the programmed hold temperature and a count-up timer will start. The controller display will cycle through XXX° (the recipe hold temperature), X:XX (the elapsed hold time) and hold .
] button to start the Cook
SET
After the food product has been removed from the oven press and hold the [3 seconds until the controller chirps twice. The controller will return to the ready state and display OFF .
NOTE: To stop a cook recipe at any point press and hold the [3 the controller chirps twice.
7
] button for two or three
SET
] button for two or three seconds until
SET
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