BKI FW-15, FW-15DTO User Manual

Fry Warmer

MODELS FW-12, FW-15, FW-12T, FW-15T, FW-15DTO Service Manual

Serial Numbers 120182 and Higher

CS-TM-025.01 Revised 3/26/13

(864) 963-3471 • Toll Free: (800) 927-6887 • Fax: (864) 963-5316

WHAT IS

WHO IS

COVERAGE PERIOD

WARRANTY COVERAGE

EXCEPTIONS

EXCLUSIONS

INSTALLATION

REPLACEMENT PARTS

COVERED

BKI LIMITED W ARRANTY

2812 Grandview Dr. • Simpsonville, SC 29680 • USA

This warranty covers defects in material and workmanship under normal use, and applies only to the original purchaser providing that:

 The equipment has not been accidentally or intentionally damaged, altered or misused;  The equipment is properly installed, adjusted, operated and maintained in accordance

national and local codes, and in accordance with the installation and operating

with instructions provided with this product.

 The serial number rating plate affixed to the equipment has not been defaced or

removed.

This

equipment purchased

 Warranty claims must be received in writing by BKI within one (1) year from

date of installation or within one (1) year and three (3) months from data of shipment from the factory, whichever comes first.

 COB Models: One (1) Year limited parts and labor.  COM Models: Two (2) Year limited parts and labor. COM convection ovens also have

a two (2) year door warranty.

 CO1 Models: Two (2) Year limited parts and labor. Five (5) Year limited door

warranty.

 BevLes Products: Two (2) Year limited parts and labor.  Warranty period begins the date of dealer invoice to customer or ninety (90) days

after shipment date from BKI, whichever comes first.

This

warranty

xpenses

e hours

travel time and

extended door warranty on convection ovens years 3 through 5 is a parts only warranty and does not include labor, travel, mileage or any other charges.

 Thermostat calibrations  Air and gas  Light  Glass doors and  Fuses,  Adjustments  Tightening  Failures  Unauthorized  Damage  Alteration,  Thermostats  Freight –  Ordinary  Failure to follow  Events

appropriate installation

per installer, not the

BKI genuine date of

warranty

covers on-site labor, parts and

of the

Any exceptions must be pre-approved in advance and in writing by BKI. The

 Negligence

adjustments,

bulbs,

of screws or

caused

shipment,

misuse or

and safety valves with other than normal UPS charges, wear and

beyond control

Leveling, as well as

manufacturer.

Factory OEM parts receive a (90) day

installation

extended

for use in the U.S.A.

authorized

door adjustments,

burner

by erratic

repair by

installation and/or operating instructions,

by a BKI F

service

performed during regular, weekday business hours.

or acts of

after (30) days

flames and

fasteners,

voltages

anyone other than

improper installation,

tear,

of the

company.

proper installation

and use materials – is the responsibility of the

actory Authorized

to the original

representative

God,

from equipment installation date,

cleaning of

or gas

broken

purchaser

reasonable

suppliers,

a BKI F

capillary tubes,

and check out of all

Service

travel

up to (100) miles

pilot

burners,

actory Authorized

materials warranty

Center.

and applies only to

time

and travel

round

trip and (2)

Service Center,

new equipment -

dealer

effective from the

CS-TM-025.01 Revised 3/26/13

Fry Warmer Table of Contents

Table of Contents

Table of Contents..................................................................................................................................................... 1

Introduction .............................................................................................................................................................. 2

Safety Precautions................................................................................................................................................. 2

Safety Signs and Messages.............................................................................................................................. 2

Safe Work Practices .......................................................................................................................................... 2

Safety Labels ......................................................................................................................................................... 4

Installation ................................................................................................................................................................ 5

Instructions For Shipping Damage ........................................................................................................................ 5

Electrical Information And Grounding.................................................................................................................... 5

Installation Instructions .......................................................................................................................................... 5

FW-12 & FW-12T (Side Breather)..................................................................................................................... 5

FW-15 (Side Breather) ...................................................................................................................................... 6

FW-15 (Bottom Breather) .................................................................................................................................. 7

FW-15T/FW-15DTO (Bottom Breather) ............................................................................................................ 9

Maintenance ........................................................................................................................................................... 10

Scheduled Maintenance ...................................................................................................................................... 10

Cleaning .......................................................................................................................................................... 10

Troubleshooting ................................................................................................................................................... 11

Repair .................................................................................................................................................................. 11

Lamp Replacement .........................................................................................................................................11

Replacement Parts................................................................................................................................................. 12

Components ........................................................................................................................................................ 12

FW-12/FW-15 CUF (Side Breather)................................................................................................................ 12

FW-12/FW-15 PASS THRU (Side Breather)................................................................................................... 14

FW-15 CUF (Bottom Breather) ....................................................................................................................... 16

FW-15 PASS THRU (Bottom Breather) .......................................................................................................... 18

FW-12T (Side Breather) .................................................................................................................................. 20

FW-15T (Bottom Breather) .............................................................................................................................. 21

FW-15DTO (Bottom Breather) ........................................................................................................................ 22

Accessories ......................................................................................................................................................... 24

Wiring Diagrams..................................................................................................................................................... 25

FW-12/FW-15 (Side Breather)............................................................................................................................. 25

FW-12/FW-15 (Bottom Breather) ........................................................................................................................ 26

FW-15 (220V England) ........................................................................................................................................ 27

FW-12T/FW-15T .................................................................................................................................................. 28

FW-15DTO (Bottom Breather)............................................................................................................................. 30

Notes ....................................................................................................................................................................... 32

Fry Warmer Introduction

Introduction

Congratulations! You have chosen a Fry Warmer that will give you many years of fine service from the original manufacturer, BKI.

The BKI name and trademark on this unit assures you of the finest in design and engineering — that it has been built with care and dedication — using the best materials available. Attention to the operating instructions regarding proper installation, operation, and maintenance will result in long lasting dependability to insure the highest profitable return on your investment.

PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If you have any questions, please contact your BKI Distributor. If they are unable to answer your questions, contact the BKI Technical Service Department, toll free: 1-800-927-6887. Outside the U.S., call 1-864-963-3471.

This unit must be sealed to the counter after it is installed to conform to NSF Standard 4,

Item 4.28. (Dow Corning RTV #732 Multi purpose Sealant.)

Safety Precautions

Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you see this symbol on your equipment, be alert to the potential for personal injury or property damage.

Safety Signs and Messages

The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken. Know and understand the meaning of these instructions, signs, and messages. Damage to the equipment, death or serious injury to you or other persons may result if these messages are not followed.

This message indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

This message is used when special information, instructions or identification are required relating to procedures, equipment, tools, capacities and other special data.

Safe Work Practices

Beware of High Voltage

This equipment uses high voltage. Serious injury can occur if you or any untrained or unauthorized person installs, services, or repairs this equipment. Always Use an Authorized Service agent to Service Your Equipment.

Fry Warmer Introduction

Keep this manual with the Equipment

This manual is an important part of your equipment. Always keep it near for easy access. If you need to replace this manual, contact:

BKI

Technical Services Department 2812 Grandview Drive Simpsonville, S.C. 29680 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471

Protect Children

Keep children away from this equipment. Children may not understand that this equipment is dangerous for them and others.

NEVER allow children to play near or operate your equipment.

Keep Safety Labels Clean and in Good Condition

Do not remove or cover any safety labels on your equipment. Keep all safety labels clean and in good condition. Replace any damaged or missing safety labels. Refer to the Safety Labels section for illustration and location of safety labels on this unit. If you need a new safety label, obtain the number of the specific label illustrated on page 4, then contact:

BKI

Technical Services Department 2812 Grandview Drive Simpsonville, S.C. 29680 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471

Be Prepared for Emergencies

Be prepared for fires, injuries, or other emergencies.

Keep a first aid kit and a fire extinguisher near the equipment. You must use a 40pound Type BC fire extinguisher and keep it within 25 feet of your equipment.

Keep emergency numbers for doctors, ambulance services, hospitals, and the fire department near your telephone.

Know your responsibilities as an Employer

• Make certain your employees know how to operate the equipment.

• Make certain your employees are aware of the safety precautions on the

equipment and in this manual.

• Make certain that you have thoroughly trained your employees about operating the equipment safely.

• Make certain the equipment is in proper working condition. If you make unauthorized modifications to the equipment, you will reduce the function and safety of the equipment.

Fry Warmer Introduction

Safety Labels

Fry Warmer Installation

Installation

Serious injury, equipment damage or death could result if attempting to install this unit yourself. Ensure that an authorized BKI service agent install the oven.

Instructions For Shipping Damage

You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for damage when they arrive. If there is damage noted to shipping crates or cartons, or, if a shortage is found, note this on the bill of lading (all copies) before signing.

If damage is detected when the equipment is uncrated, immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your equipment. Ask for an immediate inspection of your concealed damage item. Crating material MUST be retained to show the inspector from the truck line.

Electrical Information And Grounding

Electrocution, equipment failure or property damage could result if an unlicensed electrician performs the electrical installation. Ensure that a licensed electrician perform the electrical installation in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI NFPA 70-20XX.

The FW-15DTO has 2 power supply cords. Ensure that each cord is connected to a separate power supply circuit. Always unplug both power cords before servicing, moving or testing the unit.

BKI Fry Warmers are wired for use in accordance with all applicable local, state, and federal codes. For specific electrical requirements and connections refer to the wiring diagram attached to the unit or provided in the Service Manual.

Installation Instructions

If a side or back panel is removed on the chute, the other two sides must be sealed with NSF approved silicone. Seal all inside seams greater than 1/32”.

FW-12 & FW-12T (Side Breather)

Countertop Adapter (FW-12 only)

1. Obtain a suitable countertop location for the unit that will provide a clearance of 4” from the side louvers.

2. Position the adapter (WN31206400) on the countertop.

3. Using a 1/8” drill bit, drill holes in the countertop used to secure the adapter to the countertop.

4. Using a 2” hole saw, drill a hole in the countertop (directly under the hole in the adapter) used for the power cord to pass through.

5. Secure adapter to countertop with # 8 sheet metal screws.

6. Seal adapter to the countertop to conform to NSF Standard 4, Item 4.28. (Dow Corning RTV #732 Multi purpose Sealant.)

7. Feed power cord (supplied), up through holes in countertop and adapter.

Fry Warmer Installation

8. Connect wires of power cord to power entry terminal block according to the wiring diagram attached to the unit or provided in the Service Manual.

9. Position main unit on the adapter and secure using #8 sheet metal screws.

10. Fit pan insert to main unit by lifting the open side of pan insert over the two tabs on main unit and lower the pan insert into the opening in the adapter.

Countertop Cutout (FW-12 & FW-12T)

1. Obtain a suitable countertop location for the unit that will provide a clearance of 4” from the side louvers.

2. Cut a 12” x 20” hole in the countertop to fit the pan insert.

3. Using a 1/8” drill bit, drill holes in the countertop used to secure the main unit to the countertop.

4. Using a 2” hole saw, drill a hole in the countertop (under where the main unit will be secured) for the power cord to pass through.

5. Feed power cord (supplied), up through hole in countertop.

6. Connect wires of power cord to power entry terminal block according to the wiring diagram attached to the unit or provided in the Service Manual.

7. Position main unit on the countertop and secure using #8 sheet metal screws.

8. Seal main unit to the countertop after it is installed to conform to NSF Standard 4, Item 4.28. (Dow Corning RTV #732 Multi purpose Sealant.)

9. Fit pan insert to main unit by lifting the open side of pan insert over the two tabs on main unit and lower the pan insert into the opening in the countertop.

FW-15 (Side Breather)

Countertop Adapter (WN31206500)

1. Obtain a suitable countertop location for the unit that will provide a clearance of 4” from the side louvers.

2. Position the adapter (WN31206500) on the countertop.