BKI Fry Warmer FW-12, FW-12T, FW-15T Service Manual

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Fry Warmer
MODELS FW-12, FW-15, FW-12T, FW-15T, FW-15DTO Service Manual
Serial Numbers 120182 and Higher
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Warranty Information
LIMITED ONE YEAR WARRANTY
REPLACEMENT PARTS
Any appliance replacement part, with the exception of lamps, fuses, and glass, which proves to be defective in material or workmanship within ninety (90) days of installation will be replaced without charge F.O.B. Factory, Simpsonville, SC or F.O.B. authorized BKI Distributor. The user shall have the responsibility and expense of removing and returning the defective part to the Company as well as the cost of reinstalling the replacement or repaired part.
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Fry Warmer Table of Contents
Table of Contents
Table of Contents .................................................................................................................................................... 1
Introduction.............................................................................................................................................................. 2
Safety Precautions................................................................................................................................................ 2
Safety Signs and Messages ............................................................................................................................. 2
Safe Work Practices ......................................................................................................................................... 2
Safety Labels......................................................................................................................................................... 4
Installation................................................................................................................................................................ 5
Instructions For Shipping Damage........................................................................................................................ 5
Electrical Information And Grounding ................................................................................................................... 5
Installation Instructions.......................................................................................................................................... 5
FW-12 & FW-12T (Side Breather) .................................................................................................................... 5
FW-15 (Side Breather)...................................................................................................................................... 6
FW-15 (Bottom Breather).................................................................................................................................. 7
FW-15T/FW-15DTO (Bottom Breather)............................................................................................................ 9
Maintenance........................................................................................................................................................... 10
Scheduled Maintenance...................................................................................................................................... 10
Cleaning.......................................................................................................................................................... 10
Troubleshooting................................................................................................................................................... 11
Repair.................................................................................................................................................................. 11
Lamp Replacement......................................................................................................................................... 11
Replacement Parts ................................................................................................................................................ 12
Components........................................................................................................................................................ 12
FW-12/FW-15 CUF (Side Breather) ............................................................................................................... 12
FW-12/FW-15 PASS THRU (Side Breather).................................................................................................. 14
FW-15 CUF (Bottom Breather)....................................................................................................................... 16
FW-15 PASS THRU (Bottom Breather).......................................................................................................... 18
FW-12T (Side Breather).................................................................................................................................. 20
FW-15T (Bottom Breather) ............................................................................................................................. 21
FW-15DTO (Bottom Breather)........................................................................................................................ 22
Accessories......................................................................................................................................................... 24
Wiring Diagrams.................................................................................................................................................... 25
FW-12/FW-15 (Side Breather)............................................................................................................................ 25
FW-12/FW-15 (Bottom Breather)........................................................................................................................ 26
FW-15 (220V England)........................................................................................................................................ 27
FW-12T/FW-15T ................................................................................................................................................. 28
FW-15DTO (Bottom Breather)............................................................................................................................ 29
Notes....................................................................................................................................................................... 31
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Fry Warmer Introduction
Introduction
Congratulations! You have chosen a Fry Warmer that will give you many years of fine service from the original manufacturer, BKI.
The BKI name and trademark on this unit assures you of the finest in design and engineering — that it has been built with care and dedication — using the best materials available. Attention to the operating instructions regarding proper installation, operation, and maintenance will result in long lasting dependability to insure th e highest profitable return on your investment.
PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If you have any questions, please contact your BKI Distributor. If they are unable to answer your questions, contact the BKI Technical Service Department, toll free: 1-800-927-6887. Outside the U.S., call 1-864-963-3471.
This unit must be sealed to the counter after it is installed to conform to NSF Standard 4,
Item 4.28. (Dow Corning RTV #732 Multi purpose Sealant.)
Safety Precautions
Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you see this symbol on your equipment, be alert to the potential for personal injury or property damage.
Safety Signs and Messages
The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken. Know and un derstand the meaning of these instructions, signs, and messages. Damage to the equipment, death or serious injury to you or other persons may result if these messages are not followed.
This message indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
This message is used when special information, instructions or identification are required relating to procedures, equipment, tools, capacities and other special data.
Safe Work Practices
Beware of High Voltage
This equipment uses high voltage. Serious injury can occur if you or any untrained or unauthorized person installs, services, or repairs this equipment. Always Use an Authorized Service agent to Service Your Equipment.
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Fry Warmer Introduction
Keep this manual with the Equipment
This manual is an important part of your equipment. Always keep it near for easy access. If you need to replace this manual, contact:
BKI
Technical Services Department P.O. Box 80400 Simpsonville, S.C. 29680-0400 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471
Protect Children
Keep children away from this equipment. Children may not understand that this equipment is dangerous for them and others.
NEVER allow children to play near or operate your equipment.
Keep Safety Labels Clean and in Good Condition
Do not remove or cover any safety labels on your equipment. Keep all safety labels clean and in good condition. Replace any damaged or missing safety labels. Refer to the Safety Labels section for illustration and location of safety labels on this unit. If you need a new safety label, obtain the number of the specific label illustrated on page 4, then contact:
BKI
Technical Services Department P.O. Box 80400 Simpsonville, S.C. 29680-0400 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471
Be Prepared for Emergencies
Be prepared for fires, injuries, or other emergencies. Keep a first aid kit and a fire extinguisher near the equipment. You must use a 40-
pound Type BC fire extinguisher and keep it within 25 feet of your equipment. Keep emergency numbers for doctors, ambulance services, hospitals, and the fire
department near your telephone.
Know your responsibilities as an Employer
Make certain your employees know how to operate the equipment.
Make certain your employees are aware of the safety precautions on the
equipment and in this manual.
Make certain that you have thoroughly trained your employees about operating the equipment safely.
Make certain the equipment is in proper working condition. If you make unauthorized modifications to the equipment, you will reduce the function and safety of the equipment.
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Fry Warmer Introduction
Safety Labels
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Fry Warmer Installation
Installation
Serious injury, equipment damage or death could result if attempting to install this unit yourself. Ensure that an authorized BKI service agent install the oven.
Instructions For Shipping Damage
You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for damage when they arrive. If there is damage noted to shipping crates or cartons, or, if a shortage is found, note this on the bill of lading (all copies) before signing.
If damage is detected when the equipment is uncrated, immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your equipment. Ask for an immediate inspection of your concealed damage item. Crating material MUST be retained to show the inspector from the truck line.
Electrical Information And Grounding
Electrocution, equipment failure or property damage could result if an unlicensed electrician performs the electrical installation. Ensure that a licensed electrician perform the electrical installation in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI NFPA 70-20XX.
The FW-15DTO has 2 power supply cords. Ensure that each cord is connected to a separate power supply circuit. Always unplug both power cords before servicing, moving or testing the unit.
BKI Fry Warmers are wired for use in accordance with all applicable local, state, and federal codes. For specific electrical requirements and connections refer to the wiring diagram attached to the unit or provided in the Service Manual.
Installation Instructions
If a side or back panel is removed on the chute, the other two sides must be sealed with NSF approved silicone. Seal all inside seams greater than 1/32”.
FW-12 & FW-12T (Side Breather)
Countertop Adapter (FW-12 only)
1. Obtain a suitable countertop location for the unit that will provide a clearance of 4” from the side louvers.
2. Position the adapter (WN31206400) on the countertop.
3. Using a 1/8” drill bit, drill holes in the countertop used to secure the adapter to the countertop.
4. Using a 2” hole saw, drill a hole in the countertop (directly under the hole in the adapter) used for the power cord to pass through.
5. Secure adapter to countertop with # 8 sheet metal screws.
6. Seal adapter to the countertop to conform to NSF Standard 4, Item 4.28. (Dow Corning RTV #732 Multi purpose Sealant.)
7. Feed power cord (supplied), up through holes in countertop and adapter.
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Fry Warmer Installation
8. Connect wires of power cord to power entry terminal block according to the wiring diagram attached to the unit or provided in the Service Manual.
9. Position main unit on the adapter and secure using #8 sheet metal screws.
10. Fit pan insert to main unit by lifting the open side of pan insert over the two tabs on main unit and lower the pan insert into the opening in the adapter.
Countertop Cutout (FW-12 & FW-12T)
1. Obtain a suitable countertop location for the unit that will provide a clearance of 4” from the side louvers.
2. Cut a 12” x 20” hole in the countertop to fit the pan insert.
3. Using a 1/8” drill bit, drill holes in the countertop used to secure the main unit to the countertop.
4. Using a 2” hole saw, drill a hole in the countertop (under where the main unit will be secured) for the power cord to pass through.
5. Feed power cord (supplied), up through hole in countertop.
6. Connect wires of power cord to power entry terminal block according to the wiring diagram attached to the unit or provided in the Service Manual.
7. Position main unit on the countertop and secure using #8 sheet metal screws.
8. Seal main unit to the countertop after it is installed to conform to NSF Standard 4, Item 4.28. (Dow Corning RTV #732 Multi purpose Sealant.)
9. Fit pan insert to main unit by lifting the open side of pan insert over the two tabs on main unit and lower the pan insert into the opening in the countertop.
FW-15 (Side Breather)
Countertop Adapter (WN31206500)
1. Obtain a suitable countertop location for the unit that will provide a clearance of 4” from the side louvers.
2. Position the adapter (WN31206500) on the countertop.
3. Using a 1/8” drill bit, drill holes in the countertop used to secure the adapter to the countertop.
4. Using a 2” hole saw, drill a hole in the countertop (directly under the hole in the adapter) used for the power cord to pass through.
5. Secure adapter to countertop with # 8 sheet metal screws.
6. Seal adapter to the countertop to conform to NSF Standard 4, Item 4.28. (Dow Corning RTV #732 Multi purpose Sealant.)
7. Feed power cord (supplied), up through holes in countertop and adapter.
8. Connect wires of power cord to power entry terminal block according to the wiring diagram attached to the unit or provided in the Service Manual.
9. Position main unit on the adapter and secure using #8 sheet metal screws.
10. Fit pan insert to main unit by lifting the open side of pan insert over the two tabs on main unit and lower the pan insert into the opening in the adapter.
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Fry Warmer Installation
Countertop Cutout
1. Obtain a suitable countertop location for the unit that will provide a clearance of 4” from the side louvers.
2. Cut a 16” x 18” hole in the countertop to fit the pan insert.
3. Using a 1/8” drill bit, drill holes in the countertop used to secure the main unit to the countertop.
4. Using a 2” hole saw, drill a hole in the countertop (under where the main unit will be secured) for the power cord to pass through.
5. Feed power cord (supplied), up through hole in countertop.
6. Connect wires of power cord to power entry terminal block according to the wiring diagram attached to the unit or provided in the Service Manual.
7. Position main unit on the countertop and secure using #8 sheet metal screws.
8. Seal main unit to the countertop to conform to NSF Standard 4, Item 4.28. (Dow Corning RTV #732 Multi purpose Sealant.)
9. Fit pan insert to main unit by lifting the open side of pan insert over the two tabs on main unit and lower the pan insert into the opening in the countertop.
FW-15 (Bottom Breather)
Countertop Collar Weldment With Liner Pan (WB31216000)
1. Obtain a suitable countertop location for the unit.
2. Cut holes in the countertop for the countertop collar weldment with liner pan (WB31216000) according to illustration below:
3. Using a 1/8” drill bit, drill holes in the countertop used to secure WB31216000 to the countertop.
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Fry Warmer Installation
4. Secure WB31216000 to countertop with # 8 sheet metal screws.
5. Seal WB31216000 to the countertop to conform to NSF Standard 4, Item 4.28. (Dow Corning RTV #732 Multi purpose Sealant.)
6. Feed power cord (supplied), up through holes in WB31216000.
7. Connect wires of power cord to power entry terminal block according to the wiring diagram attached to the unit or provided in the Service Manual.
8. Position main unit on WB31216000.
9. Fit pan insert to main unit by lifting the open side of pan insert over the two tabs on main unit and lower the pan insert into the opening in the WB31216000.
Countertop Collar Weldment Without Liner Pan (WB31211900)
1. Obtain a suitable countertop location for the unit.
2. Cut a hole in the countertop for the countertop collar weldment without liner pan (WB31211900) according to illustration below:
3. Using a 1/8” drill bit, drill holes in the countertop used to secure WB31211900 to the countertop.
4. Secure WB31211900 to countertop with # 8 sheet metal screws.
5. Seal WB31211900 to the countertop to conform to NSF Standard 4, Item 4.28. (Dow Corning RTV #732 Multi purpose Sealant.)
6. Feed power cord (supplied), up through holes in WB31211900.
7. Connect wires of power cord to power entry terminal block according to the wiring diagram attached to the unit or provided in the Service Manual.
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Fry Warmer Installation
8. Position main unit on WB31211900.
9. Fit pan insert to main unit by lifting the open side of pan insert over the two tabs on main unit and lower the pan insert into the opening in the countertop.
FW-15T/FW-15DTO (Bottom Breather)
Countertop Collar Weldment With Liner Pan (WB31217700)
1. Obtain a suitable countertop location for the unit.
2. Cut holes in the countertop for the countertop collar weldment with liner pan (WB31217700) according to illustration below:
3. Using a 1/8” drill bit, drill holes in the countertop used to secure WB31217700 to the countertop.
4. Secure WB31217700 to countertop with # 8 sheet metal screws.
5. Seal WB31217700 to the countertop to conform to NSF Standard 4, Item 4.28. (Dow Corning RTV #732 Multi purpose Sealant.)
6. Feed power cord (supplied), up through holes in WB31217700.
7. Connect wires of power cord to power entry terminal block according to the wiring diagram attached to the unit or provided in the Service Manual.
8. Position main unit on WB31217700.
9. Fit pan insert to main unit by lifting the open side of pan insert over the two tabs on main unit and lower the pan insert into the opening in the WB31217700.
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Fry Warmer Maintenance
Maintenance
Failure to comply with the maintenance below could result in a serious accident.
Electrocution, equipment failure or property damage could result if an unlicensed electrician performs electrical repair. Ensure that a licensed electrician perform electrical repair.
Scheduled Maintenance
Cleaning
This unit should be cleaned at the end of each working day. Use the following procedure:
Failure to remove power from this unit may cause severe electrical shock. This unit may have more than one disconnect switch.
Never use abrasive cleaners that may damage the finish. Never steam clean the interior. Avoid getting excess water in the interior of the unit. Do not clean the heater/blower assembly by applying compressed air. Do not leave this unit on and unattended after business hours.
1. Turn the unit off and allow it to cool down to room temperature.
2. Remove any food.
3. Remove the pan and tray, and clean around the slotted holes at the air discharge on the chute. Clean the pan and tray.
4. Clean the air intakes using a mild soap and water solution. When cleaning an FW-15 (Bottom Breather), tilt unit up and clean the dust off the screen attached to the base.
5. Sponge the inside and outside of the unit with a mild soap and water solution, being sure to clean all areas. Avoid getting water in the interior of the unit.
6. Wipe the parts and unit dry with a soft, clean cloth and replace the pan and tray.
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Fry Warmer Maintenance
Troubleshooting
Refer to the table below for troubleshooting information.
Problem Cause Possible Solution Warmer chute is not
holding heat Noisy fan
FW-15/FW-15T/FW-15DTO (Bottom Breather) Warmer chute is not
heating and perforated pan is not heating
Warmer chute is heating and the perforated pan is not heating
FW-12/FW-12T/FW-15 (Side Breather) Warmer chute is not
heating and perforated pan is not heating
Warmer chute is heating and the perforated pan is not heating
Ceramic heating element failure
Fan blade is dirty or fan bearings are failing
No power to unit. Make sure that the circuit breaker and switch at the
Fan has overheated and cut off
Or Heating coil has failed
No power to unit or main switch is off.
Fan has overheated and cut off or fan has failed
Or
Heating coil has failed
Contact an authorized BKI service agent for corrective action.
Contact an authorized BKI service agent for corrective action.
power supply are supplying power to the unit. If problem persists, contact licensed electrician.
Wipe the dust from the air intake louvers to allow proper airflow and prevent fan overheating. Turn the power switch off. Wait 60 seconds. Turn the power switch back on.
Contact an authorized BKI service agent for corrective action.
Make sure that the circuit breaker and switch at the power supply are supplying power to the unit. If problem persists, contact licensed electrician.
Check to see if dust or any other object is blocking the air intake. Remove blockage if necessary. If problem persists contact an authorized BKI service agent for corrective action.
Contact an authorized BKI service agent for corrective action.
Repair
Before replacing any parts, make sure the power has been turned off and the unit has cooled down.
Lamp Replacement
Only use Teflon-coated lamp to prevent glass contamination.
1. Make sure power to the unit is OFF and the unit has cooled down.
2. Carefully remove the faulty lamp.
3. Replace with the new lamp.
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Fry Warmer Replacement Parts
Replacement Parts
Use the information in this section to identify replacement parts. To order replacement parts, call your local BKI sales and service representative. Before calling, please note the serial number on the rating tag affixed to the unit.
Components
FW-12/FW-15 CUF (Side Breather)
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Fry Warmer Replacement Parts
PART # QTY DESCRIPTION
B0066 1 BULB, 40A15 130V TEFLON COATED C0119 1 CALROD, 120V 1000W 140C C/U SWITCH C0080 2 CALROD, 120V 400W CERAMIC CS0024 1 CORD SET, 12/3 SJTO 8' 30"LEAD FB31204803 1 DIVIDER PAN FW CUF WB31219900 1 GREASE DEFL.RET.BRKT.WELD FW LH0021 1 LAMPHOLDER, #62602 HI TEMP M0093 1 MOTOR BLOWER ASSY 120V P0129 1 PAN INSERT 12" FW P0121 1 PAN INSERT 15" FW S0356 1 SWITCH, ROCKER 16A 250V
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Fry Warmer Replacement Parts
FW-12/FW-15 PASS THRU (Side Breather)
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Fry Warmer Replacement Parts
PART # QTY DESCRIPTION
B0555* 1 BULB, 150W 240V HALOGEN COATED (220V England) B0066 1 BULB, 40A15 130V TEFLON COATED C0119 1 CALROD, 120V 1000W 140C C/U SWITCH C0080 2 CALROD, 120V 400W CERAMIC C0127* 1 CALROD, 220V 1000W 140C C/U SWITCH (220V England) C0057* 2 CERAMIC HTR 400W FULL SIZE 220/240V (220V England) CS0024 1 CORD SET, 12/3 SJTO 8' 30"LEAD FB31201503 1 DIVIDER PAN, FW15 WB31219900 1 GREASE DEFL.RET.BRKT.WELD FW LH0021 1 LAMPHOLDER, #62602 HI TEMP M0093 1 MOTOR BLOWER ASSY 120V M0091* 1 MOTOR, BLOWER ASSY (220V England) P0129 1 PAN INSERT 12" FW P0121 1 PAN INSERT 15" FW S0356 1 SWITCH, ROCKER 16A 250V
* - These parts are only associated with the 220V England model
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Fry Warmer Replacement Parts
FW-15 CUF (Bottom Breather)
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Fry Warmer Replacement Parts
PART # QTY DESCRIPTION
B0066 1 BULB, 40A15 130V TEFLON COATED C0119 1 CALROD, 120V 1000W 140C C/U SWITCH C0080 2 CALROD, 120V 400W CERAMIC CS0024 1 CORD SET, 12/3 SJTO 8' 30"LEAD FB31204803 1 DIVIDER PAN FW CUF WB31219900 1 GREASE DEFL.RET.BRKT.WELD FW LH0021 1 LAMPHOLDER, #62602 HI TEMP M0093 1 MOTOR BLOWER ASSY 120V P0121 1 PAN INSERT 15" FW
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Fry Warmer Replacement Parts
FW-15 PASS THRU (Bottom Breather)
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Fry Warmer Replacement Parts
PART # QTY DESCRIPTION
B0066 1 BULB, 40A15 130V TEFLON COATED C0119 1 CALROD, 120V 1000W 140C C/U SWITCH C0080 2 CALROD, 120V 400W CERAMIC CS0024 1 CORD SET, 12/3 SJTO 8' 30"LEAD FB31201503 1 DIVIDER PAN, FW15 WB31219900 1 GREASE DEFL.RET.BRKT.WELD FW LH0021 1 LAMPHOLDER, #62602 HI TEMP M0093 1 MOTOR BLOWER ASSY 120V P0121 1 PAN INSERT 15" FW
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Fry Warmer Replacement Parts
FW-12T (Side Breather)
PART # QTY DESCRIPTION
WB31204100 1 BLOWER PAN FW-12 WELD C0119 1 CALROD, 120V 1000W 140C C/U SWITCH CS0005 1 CORD SET, 115V 7'6" M0093 1 MOTOR BLOWER ASSY 120V FB31203403 1 PAN RETAINING BRKT FW
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Fry Warmer Replacement Parts
FW-15T (Bottom Breather)
PART # QTY DESCRIPTION
C0119 1 CALROD, 120V 1000W 140C C/U SWITCH CS0005 1 CORD SET, 115V 7'6" M0093 1 MOTOR BLOWER ASSY 120V FB31203403 1 PAN RETAINING BRKT FW WB31207500 1 PER PAN INSERT W/4" SHIELD FW15
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Fry Warmer Replacement Parts
FW-15DTO (Bottom Breather)
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Fry Warmer Replacement Parts
PART # QTY DESCRIPTION
B0066 1 BULB, 40A15 130V TEFLON COATED C0119 1 CALROD, 120V 1000W 140C C/U SWITCH C0080 2 CALROD, 120V 400W CERAMIC CS0005 2 CORD SET, 115V 7'6" FB31204803 1 DIVIDER PAN FW CUF LH0021 1 LAMPHOLDER, #62602 HI TEMP M0093 1 MOTOR BLOWER ASSY 120V FB31203403 1 PAN RETAINING BRKT FW WB31207500 1 PER PAN INSERT W/4" SHIELD FW15
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Fry Warmer Replacement Parts
Accessories
PART # DESCRIPTION PICTURE
WB31216000 COUNTER TOP COLLAR WELDMENT WITH LINER
PAN ATTACHED, BOTTOM BREATHER FW
WB31211900 COUNTER TOP COLLAR WELDMENT WITHOUT
LINER PAN ATTACHED, BOTTOM BREATHER FW
WB31217700 COUNTER TOP COLLAR WELDMENT FW TOWER
W/PAN LINER, BOTTOM BREATHER
AN3121460S FW HEATER MOTOR ASSY (BAY MOTOR)
WN31206400 TABLE TOP ADAPTER FW-12
WN31206500 TABLE TOP ADAPTER FW-15
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Fry Warmer Wiring Diagrams
Wiring Diagrams
FW-12/FW-15 (Side Breather)
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Fry Warmer Wiring Diagrams
FW-12/FW-15 (Bottom Breather)
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Fry Warmer Wiring Diagrams
FW-15 (220V England)
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Fry Warmer Wiring Diagrams
FW-12T/FW-15T
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Fry Warmer Wiring Diagrams
FW-15DTO (Bottom Breather)
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Fry Warmer Wiring Diagrams
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Fry Warmer Notes
Notes
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Fry Warmer Notes
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Fry Warmer Notes
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P.O. Box 80400, Simpsonville, S.C. 29680-0400, USA http://www.bkideas.com
Made and printed in the U.S.A LI0224/0407
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