BKI FKM-TC Operation Manual

Extra-Large Electric Pressure Fryer Series

Series: FKM-TC with Training Central

Operation Manual

™

BKI LIMITED WARRANTY

2812 Grandview Dr. • Simpsonville, SC 29680 • USA

(864) 963-3471 • Toll Free: (800) 927-6887 • Fax: (864) 963-5316

WHAT IS COVERED This warranty covers defects in material and workmanship under normal use, and applies

only to the original purchaser providing that:

 The equipment has not been accidentally or intentionally damaged, altered or misused;  The equipment is properly installed, adjusted, operated and maintained in accordance with

national and local codes, and in accordance with the installation and operating instructions provided with this product.

 The serial number rating plate affixed to the equipment has not been defaced or removed.

WHO IS COVERED This

COVERAGE PERIOD 

WARRANTY COVERAGE This

EXCEPTIONS Any exceptions must be pre-approved in advance and in writing by BKI. The extended

EXCLUSIONS 

INSTALLATION Leveling, as well as

REPLACEMENT PARTS

warranty

purchased

Warranty claims must be received in writing by BKI within one (1) year from date of installation or within one (1) year and three (3) months from data of shipment from the factory, whichever comes first.



COB Models: One (1) Year limited parts and labor.

 COM Models: Two (2) Year limited parts and labor. COM convection ovens also have a

two (2) year door warranty.



CO1 Models: Two (2) Year limited parts and labor. Five (5) Year limited door warranty.

 BevLes Products: Two (2) Year limited parts and labor. 

Warranty period begins the date of dealer invoice to customer or ninety (90) days after shipment date from BKI, whichever comes first.

warranty

xpenses

hours

travel time and performed

door warranty on convection ovens years 3 through 5 is a parts only warranty and does not include labor, travel, mileage or any other charges.

Negligence



Thermostat calibrations

 Air and gas  Light  Glass doors and 

Fuses,



Adjustments



Tightening

 Failures 

Unauthorized



Damage



Alteration,



Thermostats

 Freight – 

Ordinary

 Failure to follow  Events

appropriate installation not the

BKI genuine date of

manufacturer.

installation

extended

for use in the U.S.A.

covers on-site labor, parts and

of the

authorized

or acts of

adjustments,

bulbs,

door adjustments,

burner

of screws or

caused

other than normal UPS charges,

wear and

beyond control

by erratic

repair by

shipment,

misuse or

and safety valves with

installation and/or operating instructions,

proper installation

Factory OEM parts receive a (90) day

by a BKI F

to the original

service

God,

after (30) days

flames and

fasteners,

voltages

anyone other than

improper installation,

tear,

of the

and use materials – is the responsibility of the

actory Authorized

representative

during regular, weekday business hours.

cleaning of or gas

broken

company.

and check out of all

purchaser

reasonable

from equipment installation date,

suppliers,

a BKI F

capillary tubes,

and applies only to

travel

up to (100) miles

pilot

burners,

actory Authorized

new equipment -

materials warranty

Service

Center.

time

and travel

round

Service Center,

dealer

effective from the

equipment

trip and (2)

per

or installer,

SS-OM-059.03 Revised 09/18/2018

Electric Pressure Fryer Table of Contents

Table of Contents

Table of Contents ........................................................................................................................................ 1

Introduction ................................................................................................................................................. 2

Safety Precautions .................................................................................................................................... 2

Safety Signs and Messages ................................................................................................................. 2

Specific Precautions ............................................................................................................................. 3

Equipotential ground plane .............................................................................................................. 3

Full Disconnection ............................................................................................................................ 3

Safe Work Practices ............................................................................................................................. 4

Safety Labels ........................................................................................................................................ 8

Installation ................................................................................................................................................. 10

Unpacking and Handling ......................................................................................................................... 10

Installation Procedure ............................................................................................................................. 10

Wiring ...................................................................................................................................................... 11

Initial Test and Adjustment ..................................................................................................................... 12

Care of the Shortening ............................................................................................................................ 13

Operation ................................................................................................................................................... 14

Start-Up (FKM-TC with Training Central™) ............................................................................................ 14

Cooking (FKM-TC with Training Central™) ............................................................................................ 17

Product Programming ............................................................................................................................. 20

Set Oil Temp ........................................................................................................................................... 24

Set Clock ................................................................................................................................................. 25

Settings ................................................................................................................................................... 26

Frying Log ............................................................................................................................................... 27

Machine Log ........................................................................................................................................... 28

Import/Export .......................................................................................................................................... 29

Change Code .......................................................................................................................................... 32

Touchscreen ........................................................................................................................................... 33

Maintenance .............................................................................................................................................. 34

Scheduled Maintenance ......................................................................................................................... 34

Safety Pop Valve Procedure ................................................................................................................... 35

Filtering Procedure ................................................................................................................................. 36

Basic Filter .............................................................................................................................................. 38

Filter with Rinse Hose ............................................................................................................................. 43

Boil Out ................................................................................................................................................... 48

Filter Pad Replacement .......................................................................................................................... 53

Troubleshooting ...................................................................................................................................... 56

Filter Pump Reset ............................................................................................................................... 58

Notes .......................................................................................................................................................... 59

BKI Worldwide is a wholly owned subsidiary of Standex International Corporation

Electric Pressure Fryer Introduction

Introduction

The FKM-TC series fryer with Training Central™ is compact, attractive and functional in design. The built in Training Central™ program allow employees to manage virtually every operation—programming, cooking, cleaning, filtering, boiling out, and more—simply by following intuitive, step-by-step screen instructions that provide instant feedback. FKM fryers are constructed with a stainless steel fryer pot for easy cleaning. Exclusive BKI patented features and safety devices offer flexibility, efficiency and reliability plus PERFECTION IN PRESSURE FRYING!

The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has been built with care and dedication -- using the best materials available. Attention to the operating instructions regarding proper installation, operation, and maintenance will result in long lasting dependability to insure the highest profitable return on your investment.

PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If you have any questions, please contact your BKI Distributor. If they are unable to answer your questions, contact the BKI Technical Service Department, toll free: 1-800-927-6887. Outside the U.S., call 1-864-963-3471.

Safety Precautions

Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you see this symbol on your equipment, be alert to the potential for personal injury or property damage.

Safety Signs and Messages

The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken. Know and understand the meaning of these instructions, signs, and messages. Damage to the equipment, death or serious injury to you or other persons may result if these messages are not followed.

This message indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

This message is used when special information, instructions or identification are required relating to procedures, equipment, tools, capacities and other special data.

Electric Pressure Fryer Introduction

Specific Precautions

Risk of fire exists if the oil level drops below 5mm of the maximum oil level.

Use of oil/shortening older than the manufacturers recommendations for life of the oil is prone to surge boiling and flash fires. Follow the oil manufacturers guidelines for the life cycle of oil/shortening.

Do not open the drain valve or the fill valve while the fryer is under pressure. Serious burns may result.

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment.

California Residents Only

This product can expose you to chemicals including chromium, and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Follow instructions regarding effects of surge boiling of over-wet foods and proper load size.

Equipotential ground plane When a high current flows through a conductor, differences in potential appear between the conductor and nearby metallic surfaces near the appliance. As a result, sparks may be produced between the appliance and surrounding metal surfaces. These sparks could cause serious injury, damage, or fire.

BKI provides an Equipotential ground terminal for the connection of a bonding conductor after the installation of the appliance per lEC60417-1. This terminal is located on the inside of the Power Entry Supply box near the Earth connection and is marked with this symbol.

Full Disconnection

In accordance with Local and/or National wiring codes, the installer must provide a means of full disconnection under over voltage Category III conditions. An IEC approved cord and plug combination will meet this requirement.

Units not provided with a cord and plug do not meet this requirement. In accordance with Local and/or National wiring codes, the installer must provide the means of full disconnection.

The fryer is designed to hold a maximum of 75lbs (34KG) of oil/shortening.

Electric Pressure Fryer Introduction

Safe Work Practices

Noncombustible Floors Only

Make sure your floor is noncombustible. Do not operate your fryer on floors that are wood, carpeted or have rubber mats. 



• Placing your fryer on a combustible floor could cause a

fire. Serious injury could result.

• Examples of noncombustible floors where you can safely place your fryer are concrete, tile, and ceramic.

Keep The Area Around Your Fryer Uncluttered

Make sure to keep the area around your fryer clear of any obstacles.

Serious injury can occur if you trip or fall near the fryer. You could be burned by hot shortening that splashes out of the fryer or by falling against the hot metal of the fryer.

Keep The Floor Around Your Fryer Clean Of Shortening

Make sure to keep the floor around your fryer clean of shortening and other liquids.

Serious injury can occur if you slip near your fryer. You could be burned by hot shortening that splashes out of the fryer or by falling against the hot metal of the fryer.

Keep The Lid Closed When The Fryer Is Not In Use

Hot shortening can splash if someone moves the fryer or bumps into it. Serious injury can occur if hot shortening splashes out of the fryer.

Do not lean, sit or stand on the fryer or perform any maintenance or cleaning duties while the fryer or the shortening is hot. You could be burned.

Keep The Casters Locked

To avoid spilling shortening, keep the casters locked. If any shortening spills near your fryer, clean it up immediately.

Electric Pressure Fryer Introduction

Do Not Overfill The Fryer With Shortening

Hot shortening and steam may escape and burn you if you put too much shortening in the fryer. Fill the fryer to approximately one inch below the fill marks that are inside the fryer pot. Heat the shortening. If needed, carefully add more shortening to bring the level to the fill marks.

Do Not Let Any Water Get Into The Fryer

Always remove excess moisture from food before placing it into the fryer basket. Water will cause the hot shortening to spatter. You could be burned.

Do Not Overload The Basket With Food

Hot shortening and steam may escape and burn you if you place too much food in the basket.

Always Make Sure The Lid Hook Is Latched When Closing The Fryer

To make sure the lid hook is latched properly, press down the lid until the hook snaps shut. Hot shortening and steam can escape if the lid hook is not latched properly. You could be burned.

Keep Away From The Vent

Hot steam escapes from the vent continuously when you are using your fryer. You could be burned if you get too close to the vent.

Seal The Safety Valve Properly

To seal the safety valve, lift the arm on the side of the valve. Then release it. The valve should snap closed. Hot steam can escape from the valve and you could be burned if you do not seal the valve properly.

Always Tighten The Spin Handle When Closing The Fryer

Hot shortening and steam can escape if you do not tighten the spin handle properly. You could be burned. Line up the orange knobs on the fryer lid handle and the front hook when tightening.

Do Not Over-Tighten The Spin Handle

You could damage the fryer.

Electric Pressure Fryer Introduction

Wear Safe Clothing Appropriate To Your Job

Always wear your insulated mitts when handling the fryer basket or touch any hot metal surfaces. You received a pair of insulated mitts with your fryer. If you lose or damage your mitts, you can buy new ones at your local restaurant equipment supply store or from your local BKI Distributor.

Always wear non-skid shoes when working around the fryer or any other equipment that uses shortening. Never wear loose clothing such as neckties or scarves while operating your fryer. Keep loose hair tied back or in a hair net while operating your fryer.

Always wear appropriate personal protection equipment during the filtering process to guard against possible injury from hot oil.

Always wear appropriate personal protection equipment during the boil-out process to guard against possible injury from hot cleaning solution.

Never Loosen The Spin Handle Until The Pressure Gauge Is At Zero

Steam may escape suddenly if you loosen the spin handle before the gauge is at zero. If steam escapes suddenly, you could be burned.

After the pressure gauge is at zero, wait 5 seconds. Then loosen the spin handle slowly to open the lid of the fryer. By doing this, the steam will escape slowly and there is less change of being burned. Always use extreme caution when working around the fryer with the lid open.

Keep this manual with the Equipment

This manual is an important part of your equipment. Always keep it near for easy access.

If you need to replace this manual, contact:

BKI

Technical Services Department 2812 Grandview Drive Simpsonville, S.C. 29680 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471

Protect Children

Keep children away from this equipment. Children may not understand that this equipment is dangerous for them and others.

NEVER allow children to play near or operate your equipment.

Electric Pressure Fryer Introduction

Keep Safety Labels Clean and in Good Condition

Do not remove or cover any safety labels on your equipment. Keep all safety labels clean and in good condition. Replace any damaged or missing safety labels. Refer to the Safety Labels section for illustration and location of safety labels on this unit.

If you need a new safety label, obtain the number of the specific label illustrated on page 8, then contact:

BKI

Technical Services Department 2812 Grandview Drive Simpsonville, S.C. 29680 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471

Be Prepared for Emergencies

Be prepared for fires, injuries, or other emergencies. Keep a first aid kit and a fire extinguisher near the equipment.

You must use a 40-pound Type BC fire extinguisher and keep it within 25 feet of your equipment.

Keep emergency numbers for doctors, ambulance services, hospitals, and the fire department near your telephone.

Know your responsibilities as an Employer

• Make certain your employees know how to operate the equipment.

• Make certain your employees are aware of the safety precautions on the equipment and in this manual.

• Make certain that you have thoroughly trained your employees about operating the equipment safely.

• Make certain the equipment is in proper working condition. If you make unauthorized modifications to the equipment, you will reduce the function and safety of the equipment.

Electric Pressure Fryer Introduction

Safety Labels

Electric Pressure Fryer Introduction

Electric Pressure Fryer Installation

Installation

Serious injury, equipment damage or death could result if attempting to install this fryer yourself. Ensure that an authorized BKI service agent installs the fryer.

Unpacking and Handling

It is the owners’ responsibility to file all freight claims with the delivering truck line. Inspect all cartons and

crates for damage as soon as they arrive. If damage to cartons or crates is found, or if a shortage is found, note this on the bill of lading (all copies) prior to signing.

If damage is found when the equipment is opened, immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your shipment. Ask for an immediate inspection of your concealed damage item. Packaging material MUST be retained to show the inspector from the truck line.

Installation Procedure

Ensure that an authorized BKI service agent installs the fryer. An authorized BKI service agent should be a qualified gas service technician and a licensed electrician.

1. Remove the shipping packing materials from the interior and exterior of the fryer.

2. Remove the shipping packing clip from underneath the dead weight cap and discard.

3. Replace the dead weight and cover.

Risk of electric shock – Fryer must be secured to building structure. Follow restraining device instructions for proper installation.

4. Install an ANSI Z83.11/CGA 1.8 compliant restraining device (such as BKI part number FT0279) per the instructions below:

• Mount the wall attachment according the restraining device manufacturer instructions.

• Attach the spring-loaded hook on the restraining device to the eye-bolt mounted to the fryer

then attach the other spring-loaded hook to the wall attachment.

Electric Pressure Fryer Installation

5. Lock the casters so the fryer does not move. Every time the fryer is used, make sure the casters are locked so the fryer cannot move.

6. Clean the fryer pot before filling with shortening. See boil out procedure.

7. Place the DRAIN handle in the CLOSED position.

Wiring

Electrocution, equipment failure or property damage could result if an unlicensed electrician performs the electrical installation. Ensure that a licensed electrician performs the electrical installation in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI NFPA 70-20XX.

This unit, when installed by an authorized BKI service agent, must be wired for use in accordance with all applicable local, state, and federal codes. For specific electrical requirements and connections refer to the wiring diagram attached to the unit or provided in the Service Manual.

Electric Pressure Fryer Installation

Initial Test and Adjustment

1. Place the DRAIN handle in the CLOSED position.

2. Fill pot with shortening to above the “MIN OIL LEVEL” mark.

Risk of fire exists if the oil level drops below the minimum oil level. The level of oil within the pot must not fall below 5mm of the maximum oil level.

Use of oil/shortening older than the manufacturers recommendations for life of the oil is prone to surge boiling and flash fires. Follow the oil manufacturers guidelines for lifecycle of oil/shortening.

Overfilling the fryer pot with shortening could lead to serious injury. Ensure that the fryer pot is filled with shortening only to the fill mark when shortening is hot. Do not use any shortening other than what is specified in this manual and do not overfill the fryer pot.

The fryer has a maximum temperature setting 375º F/191º C. Do not use oil/shortening with a flashpoint less than 554º F/290º C

Use only high-quality shortening that has low moisture content, a high smoke point and no additives.

3. Turn fryer on by touching the ON button for 3 seconds. Follow the startup instruction below. Add more shortening as required to reach the fill mark. Refer to the troubleshooting section if this does not occur.

Electric Pressure Fryer Installation

Care of the Shortening

To extend the life of your shortening, for the best possible flavor in your products, and for economy and efficiency of operation, we urge you to follow these recommendations:

1. Use only high-quality frying shortening without additives, of low moisture content and with a high smoke point.

2. Press excess moisture from products before breading. The more moisture released in the shortening, the quicker it will break down.

3. Filter at least once a day or once every three loads during frequent cooking.

4. Clean any residue or crust formations from the sides and bottom of the pot each time you filter the shortening.

5. Add fresh shortening as needed to maintain the proper shortening level TO THE FILL MARK ON THE POT WALL.

6. DO NOT HOLD SHORTENING AT HIGH TEMPERATURE when the fryer is not in use. If you expect an elapsed time of one hour or more between cooking, close the lid and let the fryer go into setback. The idle time and setback temperature can be programmed.

7. Shortening changes are determined by the quantity and type of food prepared. Excessive boiling and foaming are definite signs of shortening breakdown.

8. After you have finished frying for the day, filter the shortening and replace the filter pad. Also, thoroughly clean the pot of sediment and crumbs and empty the condensate pan.

Electric Pressure Fryer Operation

Operation

Start-Up (FKM-TC with Training Central™)

1. Turn fryer on by touching the ON button for 3 seconds.

2. Make sure the main drain valve is closed.

3. Fill pot with shortening to above the “MIN OIL LEVEL” mark.

Electric Pressure Fryer Operation

Risk of fire exists if the oil level drops below the minimum oil level. The level of oil within the pot must not fall below 5mm of the maximum oil level.

The fryer has a maximum temperature setting of 375º F/191º C. Do not use oil/shortening with a flashpoint less than 554º F/290º C

Use only high-quality shortening that has low moisture content, a high smoke point and no additives.

4. Once the fryer is filled with shortening, press the FRY button.

5. Confirm the oil level by pressing the green check mark.

6. The fryer will start heating up by going into a melt cycle. It will pulse the elements until the oil gets to 225° F (107° C) and then goes into heat mode until it reaches the setpoint temperature. The recipes will be greyed out and inaccessible until the fryer reaches setpoint temperature.

Electric Pressure Fryer Operation

7. When the fryer is ready to cook the recipes will be activated IMPORTANT! Before the first cooking operation each day, stir the shortening freely while it is heating to provide a balanced shortening temperature for excellent results with the first cooking. Failure to do this can result in a crusty skin on the product surface with an undercooked product internally. In addition, in some cases, failure to stir the shortening while it is initially heating may cause the HI-LIMIT safety device to disable the power due to a false overtemperature condition.

Electric Pressure Fryer Operation

Cooking (FKM-TC with Training Central™)

Do not open the drain valve or the fill valve while the fryer is under pressure. Serious burns may result.

1. Ensure that the Start-Up procedures have been performed.

2. Press the menu item button for the desired cook.

3. When frying chicken, lower the basket into the shortening in the fryer pot.

Hot shortening may splash out of the pot causing severe injury when dropping chicken into pot. Carefully drop pieces of chicken into pot to prevent shortening splashes.

4. Carefully drop the chicken in the shortening one piece at a time starting with thighs and breasts. The fryer is designed to accommodate 48-50 pieces of chicken.

Failure to use the insulated mitts will result in severe injury. Always use the insulated mitts when handling the hot fry basket.

5. Lift the basket and shake it. This keeps the food from sticking together and causing white spots on the cooked food.

Hot shortening may splash out of the pot causing severe injury when lowering basket into pot. Carefully lower basket into pot to prevent shortening splashes.

6. Slowly lower the fryer basket into fryer pot.

7. Close the lid. Make sure the lid snaps shut. Make sure the lid hook latches securely under the catch.

8. Tighten the spin handle until the lid is firmly sealed. Then line up the orange knob on the spin handle with the orange knob at the front of the fryer.

+ 44 hidden pages

BKI FKM-TC Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual