BKI FKM-TC Operation Manual

Extra-Large Electric
Pressure Fryer Series

Series: FKM-TC with Training Central

Operation Manual

™

BKI LIMITED WARRANTY

2812 Grandview Dr. • Simpsonville, SC 29680 • USA

[phone] • Toll Free: [phone] • Fax: [phone]

WHAT IS COVERED This warranty covers defects in material and workmanship under normal use, and applies

only to the original purchaser providing that:

 The equipment has not been accidentally or intentionally damaged, altered or misused;
 The equipment is properly installed, adjusted, operated and maintained in accordance with

national and local codes, and in accordance with the installation and operating instructions
provided with this product.

 The serial number rating plate affixed to the equipment has not been defaced or removed.

WHO IS COVERED This

COVERAGE PERIOD 

WARRANTY COVERAGE This

EXCEPTIONS Any exceptions must be pre-approved in advance and in writing by BKI. The extended

EXCLUSIONS 

INSTALLATION Leveling, as well as

REPLACEMENT PARTS

warranty

purchased

Warranty claims must be received in writing by BKI within one (1) year from
date of installation or within one (1) year and three (3) months from data of
shipment from the factory, whichever comes first.



COB Models: One (1) Year limited parts and labor.

 COM Models: Two (2) Year limited parts and labor. COM convection ovens also have a

two (2) year door warranty.



CO1 Models: Two (2) Year limited parts and labor. Five (5) Year limited door
warranty.

 BevLes Products: Two (2) Year limited parts and labor.


Warranty period begins the date of dealer invoice to customer or ninety (90) days
after shipment date from BKI, whichever comes first.

warranty

e

xpenses

hours

travel time and performed

door warranty on convection ovens years 3 through 5 is a parts only warranty and does not
include labor, travel, mileage or any other charges.

Negligence



Thermostat calibrations

 Air and gas
 Light
 Glass doors and


Fuses,



Adjustments



Tightening

 Failures


Unauthorized



Damage



Alteration,



Thermostats

 Freight –


Ordinary

 Failure to follow
 Events

appropriate installation
not the

BKI genuine
date of

manufacturer.

installation

is

extended

for use in the U.S.A.

covers on-site labor, parts and

of the

authorized

or acts of

adjustments,

bulbs,

door adjustments,

to

burner

of screws or

caused

other than normal UPS charges,

wear and

beyond control

by erratic

repair by

in

shipment,

misuse or

and safety valves with

installation and/or operating instructions,

proper installation

Factory OEM parts receive a (90) day

by a BKI F

to the original

service

God,

after (30) days

flames and

fasteners,

voltages

anyone other than

improper installation,

tear,

of the

and use materials – is the responsibility of the

actory Authorized

representative

during regular, weekday business hours.

cleaning of
or gas

broken

company.

and check out of all

purchaser

reasonable

from equipment installation date,

suppliers,

a BKI F

capillary tubes,

and applies only to

travel

up to (100) miles

pilot

burners,

actory Authorized

new equipment -

materials warranty

Service

Center.

time

and travel

round

Service Center,

dealer

effective from the

equipment

trip and (2)

per

or installer,

SS-OM-059.03 Revised 09/18/2018

Electric Pressure Fryer Table of Contents

1

Table of Contents

Table of Contents ........................................................................................................................................ 1

Introduction ................................................................................................................................................. 2

Safety Precautions .................................................................................................................................... 2

Safety Signs and Messages ................................................................................................................. 2

Specific Precautions ............................................................................................................................. 3

Equipotential ground plane .............................................................................................................. 3

Full Disconnection ............................................................................................................................ 3

Safe Work Practices ............................................................................................................................. 4

Safety Labels ........................................................................................................................................ 8

Installation ................................................................................................................................................. 10

Unpacking and Handling ......................................................................................................................... 10

Installation Procedure ............................................................................................................................. 10

Wiring ...................................................................................................................................................... 11

Initial Test and Adjustment ..................................................................................................................... 12

Care of the Shortening ............................................................................................................................ 13

Operation ................................................................................................................................................... 14

Start-Up (FKM-TC with Training Central™) ............................................................................................ 14

Cooking (FKM-TC with Training Central™) ............................................................................................ 17

Product Programming ............................................................................................................................. 20

Set Oil Temp ........................................................................................................................................... 24

Set Clock ................................................................................................................................................. 25

Settings ................................................................................................................................................... 26

Frying Log ............................................................................................................................................... 27

Machine Log ........................................................................................................................................... 28

Import/Export .......................................................................................................................................... 29

Change Code .......................................................................................................................................... 32

Touchscreen ........................................................................................................................................... 33

Maintenance .............................................................................................................................................. 34

Scheduled Maintenance ......................................................................................................................... 34

Safety Pop Valve Procedure ................................................................................................................... 35

Filtering Procedure ................................................................................................................................. 36

Basic Filter .............................................................................................................................................. 38

Filter with Rinse Hose ............................................................................................................................. 43

Boil Out ................................................................................................................................................... 48

Filter Pad Replacement .......................................................................................................................... 53

Troubleshooting ...................................................................................................................................... 56

Filter Pump Reset ............................................................................................................................... 58

Notes .......................................................................................................................................................... 59

BKI Worldwide is a wholly owned subsidiary of Standex International Corporation

Electric Pressure Fryer Introduction

2

Introduction

The FKM-TC series fryer with Training Central™ is compact, attractive and functional in design. The built
in Training Central™ program allow employees to manage virtually every operation—programming,
cooking, cleaning, filtering, boiling out, and more—simply by following intuitive, step-by-step screen
instructions that provide instant feedback. FKM fryers are constructed with a stainless steel fryer pot for
easy cleaning. Exclusive BKI patented features and safety devices offer flexibility, efficiency and reliability
plus PERFECTION IN PRESSURE FRYING!

The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has
been built with care and dedication -- using the best materials available. Attention to the operating
instructions regarding proper installation, operation, and maintenance will result in long lasting
dependability to insure the highest profitable return on your investment.

PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If
you have any questions, please contact your BKI Distributor. If they are unable to
answer your questions, contact the BKI Technical Service Department, toll free:
1-800-927-6887. Outside the U.S., call 1-864-963-3471.

Safety Precautions

Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol.
When you see this symbol on your equipment, be alert to the potential for personal injury or property
damage.

Safety Signs and Messages

The following Safety signs and messages are placed in this manual to provide instructions and identify
specific areas where potential hazards exist and special precautions should be taken. Know and
understand the meaning of these instructions, signs, and messages. Damage to the equipment, death or
serious injury to you or other persons may result if these messages are not followed.

This message indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided,
could result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided,
may result in minor or moderate injury. It may also be used to alert against
unsafe practices.

This message is used when special information, instructions or identification are
required relating to procedures, equipment, tools, capacities and other special
data.

Electric Pressure Fryer Introduction

3

Specific Precautions

Risk of fire exists if the oil level drops below 5mm of the maximum oil level.

Use of oil/shortening older than the manufacturers recommendations for life of
the oil is prone to surge boiling and flash fires. Follow the oil manufacturers
guidelines for the life cycle of oil/shortening.

Do not open the drain valve or the fill valve while the fryer is under pressure.
Serious burns may result.

Improper installation, adjustment, alteration, service or maintenance can cause
property damage, injury or death. Read the installation, operation and
maintenance instructions thoroughly before installing or servicing this equipment.

California Residents Only

This product can expose you to chemicals including chromium, and lead which
are known to the State of California to cause cancer and birth defects or other
reproductive harm. For more information go to www.P65Warnings.ca.gov.

Follow instructions regarding effects of surge boiling of over-wet foods and
proper load size.

Equipotential ground plane
When a high current flows through a conductor, differences in potential appear
between the conductor and nearby metallic surfaces near the appliance. As a
result, sparks may be produced between the appliance and surrounding metal
surfaces. These sparks could cause serious injury, damage, or fire.

BKI provides an Equipotential ground terminal for the connection of a bonding
conductor after the installation of the appliance per lEC60417-1. This terminal is
located on the inside of the Power Entry Supply box near the Earth connection
and is marked with this symbol.

Full Disconnection

In accordance with Local and/or National wiring codes, the installer must provide
a means of full disconnection under over voltage Category III conditions. An IEC
approved cord and plug combination will meet this requirement.

Units not provided with a cord and plug do not meet this requirement. In
accordance with Local and/or National wiring codes, the installer must provide
the means of full disconnection.

The fryer is designed to hold a maximum of 75lbs (34KG) of oil/shortening.

Electric Pressure Fryer Introduction

4

Safe Work Practices

Noncombustible Floors Only

Make sure your floor is noncombustible. Do not operate your fryer
on floors that are wood, carpeted or have rubber mats. 



• Placing your fryer on a combustible floor could cause a

fire. Serious injury could result.

• Examples of noncombustible floors where you can safely
place your fryer are concrete, tile, and ceramic.

Keep The Area Around Your Fryer Uncluttered

Make sure to keep the area around your fryer clear of any
obstacles.

Serious injury can occur if you trip or fall near the fryer. You could
be burned by hot shortening that splashes out of the fryer or by
falling against the hot metal of the fryer.

Keep The Floor Around Your Fryer Clean Of Shortening

Make sure to keep the floor around your fryer clean of shortening
and other liquids.

Serious injury can occur if you slip near your fryer. You could be
burned by hot shortening that splashes out of the fryer or by
falling against the hot metal of the fryer.

Keep The Lid Closed When The Fryer Is Not In Use

Hot shortening can splash if someone moves the fryer or bumps
into it. Serious injury can occur if hot shortening splashes out of
the fryer.

Do not lean, sit or stand on the fryer or perform any maintenance
or cleaning duties while the fryer or the shortening is hot. You
could be burned.

Keep The Casters Locked

To avoid spilling shortening, keep the casters locked. If any
shortening spills near your fryer, clean it up immediately.

Electric Pressure Fryer Introduction

5

Do Not Overfill The Fryer With Shortening

Hot shortening and steam may escape and burn you if you put
too much shortening in the fryer. Fill the fryer to approximately
one inch below the fill marks that are inside the fryer pot. Heat the
shortening. If needed, carefully add more shortening to bring the
level to the fill marks.

Do Not Let Any Water Get Into The Fryer

Always remove excess moisture from food before placing it into
the fryer basket. Water will cause the hot shortening to spatter.
You could be burned.

Do Not Overload The Basket With Food

Hot shortening and steam may escape and burn you if you place
too much food in the basket.

Always Make Sure The Lid Hook Is Latched When Closing
The Fryer

To make sure the lid hook is latched properly, press down the lid
until the hook snaps shut. Hot shortening and steam can escape
if the lid hook is not latched properly. You could be burned.

Keep Away From The Vent

Hot steam escapes from the vent continuously when you are
using your fryer. You could be burned if you get too close to the
vent.

Seal The Safety Valve Properly

To seal the safety valve, lift the arm on the side of the valve. Then
release it. The valve should snap closed. Hot steam can escape
from the valve and you could be burned if you do not seal the
valve properly.

Always Tighten The Spin Handle When Closing The Fryer

Hot shortening and steam can escape if you do not tighten the
spin handle properly. You could be burned. Line up the orange
knobs on the fryer lid handle and the front hook when tightening.

Do Not Over-Tighten The Spin Handle

You could damage the fryer.

Electric Pressure Fryer Introduction

6

Wear Safe Clothing Appropriate To Your Job

Always wear your insulated mitts when handling the fryer basket
or touch any hot metal surfaces. You received a pair of insulated
mitts with your fryer. If you lose or damage your mitts, you can
buy new ones at your local restaurant equipment supply store or
from your local BKI Distributor.

Always wear non-skid shoes when working around the fryer or
any other equipment that uses shortening. Never wear loose
clothing such as neckties or scarves while operating your fryer.
Keep loose hair tied back or in a hair net while operating your
fryer.

Always wear appropriate personal protection equipment during
the filtering process to guard against possible injury from hot oil.

Always wear appropriate personal protection equipment during
the boil-out process to guard against possible injury from hot
cleaning solution.

Never Loosen The Spin Handle Until The Pressure Gauge Is
At Zero

Steam may escape suddenly if you loosen the spin handle before
the gauge is at zero. If steam escapes suddenly, you could be
burned.

After the pressure gauge is at zero, wait 5 seconds. Then loosen
the spin handle slowly to open the lid of the fryer. By doing this,
the steam will escape slowly and there is less change of being
burned. Always use extreme caution when working around the
fryer with the lid open.

Keep this manual with the Equipment

This manual is an important part of your equipment. Always keep
it near for easy access.

If you need to replace this manual, contact:

BKI

Technical Services Department
2812 Grandview Drive
Simpsonville, S.C. 29680
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471

Protect Children

Keep children away from this equipment. Children may not
understand that this equipment is dangerous for them and others.

NEVER allow children to play near or operate your equipment.

Electric Pressure Fryer Introduction

7

Keep Safety Labels Clean and in Good Condition

Do not remove or cover any safety labels on your equipment.
Keep all safety labels clean and in good condition. Replace any
damaged or missing safety labels. Refer to the Safety Labels
section for illustration and location of safety labels on this unit.

If you need a new safety label, obtain the number of the specific
label illustrated on page 8, then contact:

BKI

Technical Services Department
2812 Grandview Drive
Simpsonville, S.C. 29680
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471

Be Prepared for Emergencies

Be prepared for fires, injuries, or other emergencies.
Keep a first aid kit and a fire extinguisher near the equipment.

You must use a 40-pound Type BC fire extinguisher and keep it
within 25 feet of your equipment.

Keep emergency numbers for doctors, ambulance services,
hospitals, and the fire department near your telephone.

Know your responsibilities as an Employer

• Make certain your employees know how to operate the
equipment.

• Make certain your employees are aware of the safety
precautions on the equipment and in this manual.

• Make certain that you have thoroughly trained your employees
about operating the equipment safely.

• Make certain the equipment is in proper working condition. If
you make unauthorized modifications to the equipment, you
will reduce the function and safety of the equipment.

Electric Pressure Fryer Introduction

8

Safety Labels

Electric Pressure Fryer Introduction

9

Electric Pressure Fryer Installation

10

Installation

Serious injury, equipment damage or death could result if attempting to install
this fryer yourself. Ensure that an authorized BKI service agent installs the fryer.

Unpacking and Handling

It is the owners’ responsibility to file all freight claims with the delivering truck line. Inspect all cartons and

crates for damage as soon as they arrive. If damage to cartons or crates is found, or if a shortage is
found, note this on the bill of lading (all copies) prior to signing.

If damage is found when the equipment is opened, immediately call the delivering truck line and follow up
the call with a written report indicating concealed damage to your shipment. Ask for an immediate
inspection of your concealed damage item. Packaging material MUST be retained to show the inspector
from the truck line.

Installation Procedure

Ensure that an authorized BKI service agent installs the fryer. An authorized BKI
service agent should be a qualified gas service technician and a licensed
electrician.

1. Remove the shipping packing materials from the interior and exterior of the fryer.

2. Remove the shipping packing clip from underneath the dead weight cap and discard.

3. Replace the dead weight and cover.

Risk of electric shock – Fryer must be secured to building structure. Follow
restraining device instructions for proper installation.

4. Install an ANSI Z83.11/CGA 1.8 compliant restraining device (such as BKI part number FT0279)
per the instructions below:

• Mount the wall attachment according the restraining device manufacturer instructions.

• Attach the spring-loaded hook on the restraining device to the eye-bolt mounted to the fryer

then attach the other spring-loaded hook to the wall attachment.

Electric Pressure Fryer Installation

11

5. Lock the casters so the fryer does not move. Every time the fryer is used, make sure the casters
are locked so the fryer cannot move.

6. Clean the fryer pot before filling with shortening. See boil out procedure.

7. Place the DRAIN handle in the CLOSED position.

Wiring

Electrocution, equipment failure or property damage could result if an unlicensed
electrician performs the electrical installation. Ensure that a licensed electrician
performs the electrical installation in accordance with local codes, or in the
absence of local codes, with the National Electrical Code, ANSI NFPA 70-20XX.

This unit, when installed by an authorized BKI service agent, must be wired for use in accordance with all
applicable local, state, and federal codes. For specific electrical requirements and connections refer to the
wiring diagram attached to the unit or provided in the Service Manual.

Electric Pressure Fryer Installation

12

Initial Test and Adjustment

1. Place the DRAIN handle in the CLOSED position.

2. Fill pot with shortening to above the “MIN OIL LEVEL” mark.

Risk of fire exists if the oil level drops below the minimum oil level. The level of oil
within the pot must not fall below 5mm of the maximum oil level.

Use of oil/shortening older than the manufacturers recommendations for life of
the oil is prone to surge boiling and flash fires. Follow the oil manufacturers
guidelines for lifecycle of oil/shortening.

Overfilling the fryer pot with shortening could lead to serious injury. Ensure that
the fryer pot is filled with shortening only to the fill mark when shortening is hot.
Do not use any shortening other than what is specified in this manual and do not
overfill the fryer pot.

The fryer has a maximum temperature setting 375º F/191º C. Do not use
oil/shortening with a flashpoint less than 554º F/290º C

Use only high-quality shortening that has low moisture content, a high smoke
point and no additives.

3. Turn fryer on by touching the ON button for 3 seconds. Follow the startup instruction below. Add
more shortening as required to reach the fill mark. Refer to the troubleshooting section if this does
not occur.

Electric Pressure Fryer Installation

13

Care of the Shortening

To extend the life of your shortening, for the best possible flavor in your products, and for economy and
efficiency of operation, we urge you to follow these recommendations:

1. Use only high-quality frying shortening without additives, of low moisture content and with a high
smoke point.

2. Press excess moisture from products before breading. The more moisture released in the
shortening, the quicker it will break down.

3. Filter at least once a day or once every three loads during frequent cooking.

4. Clean any residue or crust formations from the sides and bottom of the pot each time you filter
the shortening.

5. Add fresh shortening as needed to maintain the proper shortening level TO THE FILL MARK ON
THE POT WALL.

6. DO NOT HOLD SHORTENING AT HIGH TEMPERATURE when the fryer is not in use. If you
expect an elapsed time of one hour or more between cooking, close the lid and let the fryer go
into setback. The idle time and setback temperature can be programmed.

7. Shortening changes are determined by the quantity and type of food prepared. Excessive boiling
and foaming are definite signs of shortening breakdown.

8. After you have finished frying for the day, filter the shortening and replace the filter pad. Also,
thoroughly clean the pot of sediment and crumbs and empty the condensate pan.

Electric Pressure Fryer Operation

14

Operation

Start-Up (FKM-TC with Training Central™)

1. Turn fryer on by touching the ON button for 3 seconds.

2. Make sure the main drain valve is closed.

3. Fill pot with shortening to above the “MIN OIL LEVEL” mark.

Electric Pressure Fryer Operation

15

Risk of fire exists if the oil level drops below the minimum oil level. The level of
oil within the pot must not fall below 5mm of the maximum oil level.

Use of oil/shortening older than the manufacturers recommendations for life of
the oil is prone to surge boiling and flash fires. Follow the oil manufacturers
guidelines for lifecycle of oil/shortening.

Overfilling the fryer pot with shortening could lead to serious injury. Ensure that
the fryer pot is filled with shortening only to the fill mark when shortening is hot.
Do not use any shortening other than what is specified in this manual and do not
overfill the fryer pot.

The fryer has a maximum temperature setting of 375º F/191º C. Do not use
oil/shortening with a flashpoint less than 554º F/290º C

Use only high-quality shortening that has low moisture content, a high smoke
point and no additives.

4. Once the fryer is filled with shortening, press the FRY button.

5. Confirm the oil level by pressing the green check mark.

6. The fryer will start heating up by going into a melt cycle. It will pulse the elements until the oil
gets to 225° F (107° C) and then goes into heat mode until it reaches the setpoint temperature.
The recipes will be greyed out and inaccessible until the fryer reaches setpoint temperature.

Electric Pressure Fryer Operation

16

7. When the fryer is ready to cook the recipes will be activated
IMPORTANT! Before the first cooking operation each day, stir the shortening freely while it is
heating to provide a balanced shortening temperature for excellent results with the first cooking.
Failure to do this can result in a crusty skin on the product surface with an undercooked product
internally. In addition, in some cases, failure to stir the shortening while it is initially heating may
cause the HI-LIMIT safety device to disable the power due to a false overtemperature condition.

Electric Pressure Fryer Operation

17

Cooking (FKM-TC with Training Central™)

Do not open the drain valve or the fill valve while the fryer is under pressure.
Serious burns may result.

1. Ensure that the Start-Up procedures have been performed.

2. Press the menu item button for the desired cook.

3. When frying chicken, lower the basket into the shortening in the fryer pot.

Hot shortening may splash out of the pot causing severe injury when dropping
chicken into pot. Carefully drop pieces of chicken into pot to prevent shortening
splashes.

4. Carefully drop the chicken in the shortening one piece at a time starting with thighs and breasts.
The fryer is designed to accommodate 48-50 pieces of chicken.

Failure to use the insulated mitts will result in severe injury. Always use the
insulated mitts when handling the hot fry basket.

5. Lift the basket and shake it. This keeps the food from sticking together and causing white spots
on the cooked food.

Hot shortening may splash out of the pot causing severe injury when lowering
basket into pot. Carefully lower basket into pot to prevent shortening splashes.

6. Slowly lower the fryer basket into fryer pot.

7. Close the lid. Make sure the lid snaps shut. Make sure the lid hook latches securely under the
catch.

8. Tighten the spin handle until the lid is firmly sealed. Then line up the orange knob on the spin
handle with the orange knob at the front of the fryer.

Electric Pressure Fryer Operation

18

9. Activate the recipe by pressing the START button. The timer will begin the count down and
indicator bar will advance.

(To cancel the recipe press and hold the back button for 3 seconds.)

10. At the end of the frying cycle, the digital timer beeper will sound and the fryer will automatically
release pressure into the baffle box. Press the green check mark button.

Electric Pressure Fryer Operation

19

11. When the pointer on the pressure gauge is at zero, wait 5 seconds then slowly turn the spin
handle counterclockwise to break the seal around the lid. The fryer has a locking pin that
prevents turning the spin handle until the pressure drops to zero. Do not force the spin handle to
open the lid.

12. Slowly open the lid.

Failure to use the insulated mitts will result in injury. Always use the insulated
mitts when handling the hot fry basket.

13. Lift the basket and hang it on the front of the fryer pot to drain.

14. Empty the basket.

15. Remember to filter the shortening at least every third frying cycle load. Refer to the procedure in
this manual. Also filter the shortening and clean the fryer at the end of each day.

16. When you have finished frying for the day turn fryer off by touching the OFF button for 3 seconds.

Electric Pressure Fryer Operation

20

Product Programming

1. Press the Key button to get into the settings menus.

2. Enter code 1234 and then pres the green check mark.

3. Select the Edit Recipe button

Electric Pressure Fryer Operation

21

4. Select the Recipe that needs edited.

5. In the Edit Recipe screen the name, cook time, temperarture, timing type, & picture can be edited.

6. Select Name to change the name and press the green check mark to save.

Electric Pressure Fryer Operation

22

7. Select Frying to edit the time and temperature of the recipe. Press the green check mark to
save.

8. Pressing the Next button will bring you to the second page where the shake/stir, alarm, if the
program is active, and the filter weight can be edited.

9. Press the Shake/Stir time to edit the time & numer of beeps. Press the green check mark to save.

Electric Pressure Fryer Operation

23

10. Press the alarm time to edit the time. Press the green check mark to save.

11. Make sure the program is active and set the filter weight (1.0-12.0 by 0.5 increments, if using
global filtering).

12. When done, press the SAVE button to save the program.

13. If you want to cancel the recipe or accidently press the back button, the message above will
display. You can save by pressing the SAVE or cancel by pressing the back arrow.

Electric Pressure Fryer Operation

24

Set Oil Temp

1. Get into the supervisor menu and select the Set Oil Temp button

2. Set the oil temperature to the desired ready to cook temperature between 250° F and 375° F.

3. Press the green check mark to save.

Electric Pressure Fryer Operation

25

Set Clock

1. Get into the supervisor menu and select the Set Clock button

2. Set the date & time.

3. Press the green check mark to save.

Electric Pressure Fryer Operation

26

Settings

1. Get into the supervisor menu and select the Settings button

2. Set the Beeper Volume (Low or High), Pattern (1, 2, or 3), the Filter Lockout* can be turned off &
on, the Filter Lockout Value can be set (2-20), and the Temperature Units can be set (C or F).

*The filter lockout is a global counter used to determine when to force filter. Set the total
filter value in settings and then in the recipes, the weight of each recipe can be set. (i.e.
Fresh breaded product can have a value of 3 and french fries a value of 1.) When the
values of the recipes cooked adds up to the global value (or over), the control will require
a filter.

3. Press the green check mark to save.

Electric Pressure Fryer Operation

27

Frying Log

1. Get into the supervisor menu and select the Frying Log button

2. The frying log will record the following events:

• Recipe Cooked with elapsed time and average temperature

• Basic Filter with filtering time, refill time, and number of pump lockouts

• Filter With Rinse Hose with filtering time, refill time, and number of pump lockouts

• Boil Out with heating time

3. Press the back button to exit.

Electric Pressure Fryer Operation

28

Machine Log

4. Get into the supervisor menu and select the Machine Log button

5. The machine log will record the following events:

• Touchscreen Error

• Probe Error

• Nonvolatile Memory read, write, or data errors

• Factory Reset

• Touchscreen Calibration

• Configuration Change

• Password Error

• Password Reset

• Password Change

• Recipe Saved

• Recipes Imported

• Recipes Exported

• Configuration Import

• Configuration Export

• Frying Log Export

• Machine Log Export

• USB Drive read, write, and file open errors

• Touch Configuration Change

• Fryer Options Changed

• Firmware Update

6. Press the back button to exit.

Electric Pressure Fryer Operation

29

Import/Export

1. Get into the supervisor menu and select the Import/Export button

2. Insert a USB drive.

3. Press the import/export recipes button to save the recipes to a USB or copy to the fryer.

Electric Pressure Fryer Operation

30

1. To add up to 8 additional Recipe Icons, press the Import Icons button with the USB inserted.

2. Importable Image Requirements:
a. JPG images only, standard 24 bit color with any amount of image compression.
b. Recipe icons must be 64 pixels wide and 64 pixels tall.
c. The maximum file size is 54k bytes.
d. File names can be any combination of letters and numbers up to a maximum of 8 characters,

the extension must be “.jpg”. The name is case insensitive.

3. Touch the Find Files … button, the controller will look through the entire USB drive and find all
jpg files which are 64x64 pixels and below the maximum file size, displays the file name and
image of the first file found meeting those criteria, and shows the number of files found in the
Find Files … button. The 8 locations to the right will now be available, locations which already
have an icon stored in them will display the stored image. Use the up and down arrows to scroll
through all the files the controller found until the file wanted is displayed.

4. Select the location in which they want to store the icon, they can choose any of the eight locations
including those which are already in use, that location will be overwritten. The selected location
button turns green and the green check button is now available. Touching the green check button
stores the selected image into that location in the controller image format along with the name
and size of the file and the original jpg file data so it can be exported at some other time.

5. When the import is completed the controller chirps twice indicating that it has stored that icon.
Select other icon files and other icon locations and store as many of the images as desired.

6. Press the green check mark to save.

Electric Pressure Fryer Operation

31

1. To copy any or all 8 Recipe Icons, press the Export Icons button with the USB inserted.

2. The eight button on the left side display all the imported user icons. Select or deselect any of the
8 images to be exported just by touching the icon buttons. Touch once to select, touch again to
deselect. The Select All button can be used tol select all imported icons.

3. Touch the green check button to export all of the selected icons with their original file names and
data to the USB drive. NOTE: Files already on the flash drive which have the same name as the
original files will be overwritten with the stored image data.

4. Press the green check mark to save.

Electric Pressure Fryer Operation

32

Change Code

1. Get into the supervisor menu and select the Change Code button

2. Enter the new 4 digit access code. We recommend an easy to remember number, like the store
number.

3. Press the green check mark to save.

Electric Pressure Fryer Operation

33

Touchscreen

1. Get into the supervisor menu and select the Touchscreen button

2. Press the or buttons to adjuste the screen sensitivity. Press the TEST button to verify
the senitivity level.

3. Press the Calibrate button to re-calibrate the touchscreen

4. Press the green check mark to save.

Electric Pressure Fryer Maintenance

34

Maintenance

Failure to comply with the maintenance below could result in a serious accident.
Do not over-tighten the spindle assembly. (Only tighten to hold pressure.)
Your fryer will need periodic maintenance and servicing. We strongly suggest

that you use only a service company that is authorized by BKI to do this work.
The FKM appliance is not intended to be cleaned with a water jet.
The restraining device must always be connected when the appliance is in

service. Disconnect for movement, such as servicing or cleaning. Reconnect the
restraint when fryer has been returned to its normal position.

Scheduled Maintenance

Use the following table to help manage scheduled maintenance activities.

FREQUENCY

PERFORMED BY

PART

ACTIVITY

Each Fry Cycle

User

Pressure Gauge

Check for proper display of cooking vat
pressure. Contact authorized BKI
service agent if adjustment or
replacement is required.

User

Lid Gasket

Check for unusual wear such as cracks
and deformation, and pressure leaks.
Contact authorized BKI service agent if
adjustment or replacement is required.

Daily

User

Dead Weight
Assembly

Clean weight and orifices daily and
check for wear.

User

Filter Pad

Replace filter pad. Refer to the
procedure in this manual.

User

Condensation Pan

Remove and drain.

User

Filter system

Filter the shortening using the
procedure in this manual.

Weekly

User

Safety Pop Valve

Check for release of pressure and
proper seal. Refer to the procedure in
this manual.

User

Fryer Pot

Perform the boil-out procedure in this
manual.

Every 6 Months

Authorized BKI
service agent

Acme Screw and
Nut

Check for wear on the threads.

Authorized BKI
service agent

Solenoid Valve

Check that the valve is holding and
releasing pressure when the timer or
computer activates it.

Authorized BKI
service agent

Hook, Catch, Spring

Check for wear and ease of operation.

Authorized BKI
service agent

Connections,
Fittings

Check for leakage while oil is pumping.

Electric Pressure Fryer Maintenance

35

FREQUENCY

PERFORMED BY

PART

ACTIVITY

Authorized BKI
service agent

Fryer Pot
Fittings/Connections

Check for leakage around fry pot top
deck and fittings (heaters, hi-limit,
thermostats, etc.).

Safety Pop Valve Procedure

The safety pop valve should be blown under pressure periodically to prevent the seat from sticking.

Failure to use the insulated mitts will result in injury. Always use the insulated
mitts when handling the arm on the safety valve.

1. After the pressure is up during a cooking cycle, use the insulated glove to lift the arm on the edge
of the safety valve and let some steam escape. This will clean the valve.

2. Release the lever on the valve, and let it slam shut to seal the valve.

Electric Pressure Fryer Maintenance

36

Filtering Procedure

Breaded foods require frequent filtering. An excess amount of breading left in the fryer pot will reduce the
life of the shortening. We recommend the shortening be filtered after every three frying cycle loads. When
the shortening starts to show signs of foaming and has a bad taste, do not use it. The fryer pot should be
cleaned before refilling with new shortening. Best results for filtering are obtained while the shortening is
hot. You should filter at the end of every business day. You should also remove and drain the
condensation pan daily. (If the filer pump overheats and you get a Pump Too Hot, see the Filter Pump
Reset instructions in the Troubleshooting section.)

If Filter Lockout is ON, then once the value has been reached the following screen will appear and
filtering will be required.

Always wear appropriate personal protection equipment during the filtering
process to guard against possible injury from hot oil.

Do not open the drain valve or the fill valve while the fryer is under pressure.
Serious burns may result.

1. Remove the fryer basket.

2. Make certain that the filter pad is clean and not torn.
IMPORTANT: Make certain the vat cover is properly positioned underneath the drain valve. Also

make certain the filter vat and filter screen is under the main drain valve before starting

3. To get to the filter menu, press the back button .

Electric Pressure Fryer Maintenance

37

4. Press the FILTER button to get the Filter Menu.

5. Press the FILTER or TUTORIALS button.

6. If you press the TUTORIALS button you can go through how to assemble the filter, how to do basic
filter and how to filter with the rinse hose. None of the pump fuctions will operate in the tutorials.

Electric Pressure Fryer Maintenance

38

Basic Filter

7. If you press the FILTER button you can do a basic filter or a filter with rinse hose. Below we will go
through a basic filter.

Pot

Pan

Electric Pressure Fryer Maintenance

39

Oil Over

250°F?

Pot

Pan

No

Yes

Electric Pressure Fryer Maintenance

40

8. Open the pot drain slowly so that the shortening starts to flow evenly. This is to prevent excessive
splashing of hot shortening.

9. Clean the pot, elements, & drain with the supplied brushes as the oil drains.

10. If polishing the shortening is desired make sure the fill handle is THRU POT and press the On button,
otherwise press the right arrow.

Electric Pressure Fryer Maintenance

41

11. The display will count up the time the pump is on to indicate the duration of the polishing. When done
press the Off button to stop the pump and press the right arrow button.

12. To refill the pot close the pot drain and make sure the fill handle is THRU POT.

Hot shortening may splash out of the pot causing severe injury when filling the pot.

13. Press the On button to start the pump and refill the pot.

Electric Pressure Fryer Maintenance

42

14. The display will count up the time the pump is on to indicate the duration of refilling of the pot. Let the
filter continue to pump the shortening until air starts bubbling through the shortening. When done
press the Off button to stop the pump and press the right arrow button.

15. Add new shortening if the fill mark has not been reached.

Electric Pressure Fryer Maintenance

43

Filter with Rinse Hose

1. If you press the FILTER button you can do a basic filter or a filter with rinse hose. Below we will go
through a filter with rinse hose.

Pot

Pan

Electric Pressure Fryer Maintenance

44

Oil Over

250°F?

Pot

Pan

No

Yes

Electric Pressure Fryer Maintenance

45

2. Open the pot drain slowly so that the shortening starts to flow evenly. This is to prevent excessive
splashing of hot shortening.

3. Clean the pot, elements, & drain with the supplied brushes as the oil drains.

4. Make certain that the rinse hose is connected to rinse hose connector and the valve is turned to the
THRU HOSE position.

Electric Pressure Fryer Maintenance

46

5. Holding the hose by the handle, place hose nozzle inside the pot and press the ON button to start the
pump.

6. Rinse the inside of the pot with the hose, press Off button when done.

7. To refill the pot, disconnect the hose, close the pot drain, and make sure the fill handle is THRU POT.

Electric Pressure Fryer Maintenance

47

Hot shortening may splash out of the pot causing severe injury when filling the pot.

8. Press the On button to start the pump and refill the pot.

9. The display will count up the time the pump is on to indicate the duration of refilling of the pot. Let the
filter continue to pump the shortening until air starts bubbling through the shortening. When done
press the Off button to stop the pump and press the right arrow button.

10. Add new shortening if the fill mark has not been reached.

Electric Pressure Fryer Maintenance

48

Boil Out

Boil-outs remove microscopic particles of carbon that build up on the walls of the fryer pot. To avoid
eventual carbon build-up, off flavors, and shortening breakdown, boil-outs should be done once a week
on each fryer following these procedures. BKI recommends BKI Cleaner (P/N LC0006) or equivalent.

Always wear appropriate personal protection equipment during the boil-out
process to guard against possible injury from hot cleaning solution.

1. Press the BOIL OUT button to get the Boil Out Menu.

2. Press the BOIL OUT or TUTORIAL button

Electric Pressure Fryer Maintenance

49

3. Open the pot drain slowly so that the shortening starts to flow evenly. This is to prevent excessive
splashing of hot shortening.

4. Close the pot drain, fill the pot with water to the fill line, & add the cleaning product.

5. Confirm the water level and press the START button.

Electric Pressure Fryer Maintenance

50

6. The water will heat up to 190° F.

7. Once the water has reached temperature and 2 minutes have passed the control will beep until the
green check mark is pressed. Clean the pot and lid with the brushes provided.

8. Let sit for a little bit and repeat the cleaning with the brushes. Continue till the pot is clean.

Electric Pressure Fryer Maintenance

51

9. Before draining the cleaning solution, remove the filter bag, screen and pipe connections from the
filter vat. This must be done before draining the cleaning solution. NEVER pump water or detergent
through the filter system.

10. Drain the solution into the filter vat and discard.

11. Rinse the pot with hot water, using the pot brush to remove remaining sediment, drain and discard.

12. Close the drain and refill the fryer pot with hot water to the proper level.

13. Add approximately 4 to 6 ounces of distilled (white) vinegar to develop a neutralizing solution. Stir the
solution briefly. Leave in the pot for three to five minutes and discard. NOTE: Foaming of

shortening after boil-outs is caused by failure to follow proper neutralizing procedures.

14. Repeat steps 11 through 13 as needed to remove all traces of cleaning solution.

15. Rinse the pot again with Cool water, drain and discard.

Damage to the fryer could result if the fryer pot is not completely dry before filling
with shortening. Refill the fryer pot with shortening ONLY when it is completely
dry.

16. Dry the fryer pot, lid, and filter vat COMPLETELY.

17. Close the main drain and fill with new shortening to the proper level.

Electric Pressure Fryer Maintenance

52

18. Confirm the oil level.

Electric Pressure Fryer Maintenance

53

Filter Pad Replacement

The filter pad must be replaced daily. If the shortening has a milky color when it is pumped into the pot,
the filter pad should be replaced immediately.

If the filter pad is not properly closed, breading crumbs will get through the pad
opening and clog the pump. Ensure that the filter pad is properly closed upon
replacement.

1. Clean all the filter screens and tubing and get a new filter envelope.

2. Slide the filter into the filter envelope. Be careful to not tear or puncture the envelope.

Electric Pressure Fryer Maintenance

54

3. Fold the open end of the envelope over and install the retaining clip.

4. Place the top screen over the assembly and check that the pickup hole is clear.

5. Install the pickup tube and hand tighten. Make sure the filter envelope is not torn.

Electric Pressure Fryer Maintenance

55

6. Install the filter assembly into the filter vat. Place the filter vat lid on and slide the filter vat back into
fryer.

Electric Pressure Fryer Maintenance

56

Troubleshooting

Refer to the table below for troubleshooting information.

Problem

Cause

Possible Solution

Pressure Loss or Not
Releasing Pressure

Dead Weight Valve Leaking

Clean the weight and orifice. If problems
persist, contact an authorized BKI service
agent for corrective action.

Lid Gasket Leaking

Contact an authorized BKI service agent for
corrective action.

Solenoid Valve Leaking or
Stuck

After a period of time, it is possible that the
valve seat and/or plunger may stick or wear.
Activate the valve by starting a cook cycle.
You should hear a solid metallic CLICK
sound from the solenoid valve. If you should
hear no sound (or a slow BUZZING CLICK),
contact an authorized BKI service agent for
corrective action.

Safety Valve not seating

Contact an authorized BKI service agent for
corrective action.

Shortening Heating Too
Slowly

Low voltage or improper
voltage

Contact an authorized BKI service agent for
corrective action.

Bad thermostat or loose
wires

Contact an authorized BKI service agent for
corrective action.

Weak heating elements or
heating elements breaking
down

Contact an authorized BKI service agent for
corrective action.

Coil on contactor is bad

Contact an authorized BKI service agent for
corrective action.

Breading build-up on heating
elements

Clean heating elements. If problems persist,
contact an authorized BKI service agent for
corrective action.

Filter System Not Working

Uncertain

Press the hi-limit reset button under control
panel. If problems persist, contact an
authorized BKI service agent for corrective
action.

Connections not tight

Tighten the connections. If problems persist,
contact an authorized BKI service agent for
corrective action.

Filter valve not open

Contact an authorized BKI service agent for
corrective action.

Filter paper on screen
clogged with crumbs

Change filter paper. If problems persist,
contact an authorized BKI service agent for
corrective action.

Motor hums, but does not
pump

Check for clogged pump. If problems persist,
contact an authorized BKI service agent for
corrective action.

Motor and pump coupling
worn

Contact an authorized BKI service agent for
corrective action.

No power to control panel

Make sure drain valve is completely closed.
If problems persist, contact an authorized
BKI service agent for corrective action.

Electric Pressure Fryer Maintenance

57

Problem

Cause

Possible Solution

Computer Hangs

Computer malfunction.

Turn the power OFF then back ON. If
problems persist, contact an authorized BKI
service agent for corrective action.

Electric Pressure Fryer Maintenance

58

Filter Pump Reset

If the filter pump overheats a PUMP TOO HOT alert will pop up and a timer will start to count up.

Once the pump has cooled, the screen will indicate that the pump is ready. Press the green Check Mark
to start the pump back up.

Electric Pressure Fryer Notes

59

Notes

Electric Pressure Fryer Notes

60

SS-OM-059.03 Revised 09/18/2018

2812 Grandview Dr., Simpsonville, S.C. 29680, USA

http://www.bkideas.com

Made and printed in the U.S.A