BKI FKM, FKM-F Service Manual

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Electric Pressure Fryer

MODELS FKM, FKM-F, & FKM-FC SERVICE MANUAL

Serial Numbers 121836 and higher

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Warranty Information

LIMITED ONE YEAR WARRANTY

BKI (The “Company”) warrants to the original purchaser/user, that at time of shipment from the Company factory, this equipment will be free from defect in materials and workmanship. Written notice of a claim under this Warranty must be given within ONE YEAR AND THREE MONTHS from date of shipment from the factory. Defective conditions caused by abnormal use or misuse, lack of maintenance, damage by third parties, alterations by unauthorized personnel, acts of God, failure to follow installation instructions or any other events beyond the control of the company will NOT be covered under Warranty. The obligation of the Company under this Warranty shall be limited to repairing or replacing (at the option of the company) any part which is defective in reasonable opinion of the Company. The user will have the responsibility and expense of removing and returning the defective part to the Company as well as the cost of reinstalling the replacement or repaired part.

IN NO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE, LOSS OF REVENUE OR LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAM AGES INCLUDING BUT NOT LIMITED TO, FOOD SPOILAGE OR PRODUCT LOSS. WARRANTY DOES NOT COVER GLASS BREAKAGE. THE ABOVE WARRANTY IS EXCLUSIVE AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, ARE EXCLUDED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THIS WARRANTY SHALL APPLY ONLY WITHIN THE CONTINENTAL UNITED STATES, ITS TERRITORIES, AND POSSESSIONS AND IN CANADA.

LIMITED NINETY DAY LABOR WARRANTY

All labor necessary to repair or replace factory defective parts will be performed, without charge, to the end user, by service personnel of a BKI Authorized Distributor during the first ninety days after the date of installation of the new equipment.

Replacement parts: Any appliance replacement part, except lamps and fuses, which proves to be defective in material or workmanship within 90 days from date of original installation will be repaired or replaced without charge F.O.B. Factory, Simpsonville, S.C. or F.O.B. authorized distributor.

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Electric Pressure Fryer Table of Contents

Table of Contents

Table of Contents........................................................................................................................................1

Introduction .................................................................................................................................................2

Safety Precautions....................................................................................................................................2

Safety Signs and Messages.................................................................................................................2

Specific Precautions.............................................................................................................................3

Safe Work Practices.............................................................................................................................3

Safety Labels........................................................................................................................................7

Installation ...................................................................................................................................................8

Unpacking and Handling...........................................................................................................................8

Assembly and Mounting ...........................................................................................................................8

Wiring........................................................................................................................................................8

Initial Test and Adjustment .......................................................................................................................9

Maintenance ..............................................................................................................................................10

Scheduled Maintenance.........................................................................................................................10

Safety Pop Valve Procedure..............................................................................................................11

Filtering Procedure.............................................................................................................................12

FKM-F and FKM-FC.......................................................................................................................12

FKM................................................................................................................................................13

Boil-Out Procedure.............................................................................................................................14

Filter Pad Replacement......................................................................................................................16

Troubleshooting......................................................................................................................................17

Replacement Parts....................................................................................................................................19

Assemblies..............................................................................................................................................19

Accessories.............................................................................................................................................38

Components............................................................................................................................................39

Wiring Diagrams........................................................................................................................................41

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Electric Pressure Fryer Introduction

Introduction

The FKM Pressure Fryer is compact, attractive and functional in design. It is constructed of a stainless steel fryer pot for cleaning ease. Exclusive BKI patented features and safety devices offer flexibility, efficiency and reliability plus PERFECTION IN PRESSURE FRYING!

The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has been built with care and dedication -- using the best materials available. Attention to the operating instructions regarding proper installation, operation, and maintenance will result in long lasting dependability to insure the highest profitable return on your investment.

PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If you have any questions, please contact your BKI Distributor. If they are unable to answer your questions, contact the BKI Technical Service Department, toll free: 1-800-927-6887. Outside the U.S., call 1-864-963-3471.

Safety Precautions

Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you see this symbol on your equipment, be alert to the potential for personal injury or property damage.

Safety Signs and Messages

The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken. Know a nd understand the meaning of these instructions, signs, and messages . Damage to the equipment, death or serious injury to you or other persons may result if these messages are not followed.

This message indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

This message is used when special information, instructions or identification are required relating to procedures, equipment, tools, capacities and other spe cial data.

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Electric Pressure Fryer Introduction

Specific Precautions

Lids for FKM Pressure Fryers manufactured prior to May 27, 1980 (or units with serial numbers lower than 3613) could be manually opened while under pressure resulting in serious injury or death. If you have one of these units, please contact the BKI Technical Services Department toll-free at 1-800-927-6887 for urgent update information.

Safe Work Practices

Noncombustible Floors Only

Make sure your floor is noncombustible. Do not operate your fryer on floors that are wood, carpeted or have rubber mats.

• Placing your fryer on a combustible floor could cause a fire. Serious injury could result.

• Examples of noncombustible floors where you can safely

Keep The Area Around Your Fryer Uncluttered

Make sure to keep the area around your fryer clear of any obstacles.

Serious injury can occur if you trip or fall near the fryer. You could be burned by hot shortening that splashes out of the fryer or by falling against the hot metal of the fryer.

Keep The Floor Around Your Fryer Clean Of Shortening

Make sure to keep the floor around your fryer clean of shortening and other liquids.

Serious injury can occur if you slip near your fryer. You could be burned by hot shortening that splashes out of the fryer or by falling against the hot metal of the fryer.

place your fryer are concrete, tile, and ceramic.

Keep The Lid Closed When The Fryer Is Not In Use

Hot shortening can splash if someone moves the fryer or bumps into it. Serious injury can occur if hot shortening splashes out of the fryer.

Do not lean, sit or stand on the fryer or perform any maintenance or cleaning duties while the fryer or the shortening is hot. You could be burned.

Keep The Casters Locked

To avoid spilling shortening, keep the casters locked. If any shortening spills near your fryer, clean it up immediately.

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Electric Pressure Fryer Introduction

Do Not Overfill The Fryer With Shortening

Hot shortening and steam may escape and burn you if you put too much shortening in the fryer. Fill the fryer to approximately one inch below the fill marks that are inside the fryer pot. Heat the shortening. If needed, carefully add more shortening to bring the level to the fill marks.

Do Not Let Any Water Get Into The Fryer

Always remove excess moisture from food before placing it into the fryer basket. Water will cause the hot shortening to spatter. You could be burned.

Do Not Overload The Basket With Food

Hot shortening and steam may escape and burn you if you place too much food in the basket.

Always Make Sure The Lid Hook Is Latched When Closing The Fryer

To make sure the lid hook is latched properly, press down the lid until the hook snaps shut. Hot shortening and steam can escape if the lid hook is not latched properly. You could be burned.

Keep Away From The Vent

Hot steam escapes from the vent continuously when you are using your fryer. You could be burned if you get too close to the vent.

Seal The Safety Valve Properly

To seal the safety valve, lift the arm on the side of the valve. Then release it. The valve should snap closed. Hot steam can escape from the valve and you could be burned if you do not seal the valve properly.

Always Tighten The Spin Handle When Closing The Fryer

Hot shortening and steam can escape if you do not tighten the spin handle properly. You could be burned. Line up the orange knobs on the fryer lid handle and the front hook when tightening.

Do Not Over-Tighten The Spin Handle

You could damage the fryer.

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Electric Pressure Fryer Introduction

Wear Safe Clothing Appropriate To Your Job

Always wear your insulated mitts when handling the fryer basket or touch any hot metal surfaces. You received a pair of insulated mitts with your fryer. If you lose or damage your mitts, you can buy new ones at your local restaurant equipment supply store or from your local BKI Distributor.

Always wear non-skid shoes when working around the fryer or any other equipment that uses shortening. Never wear loose clothing such as neckties or scarves while operating your fryer. Keep loose hair tied back or in a hair net while operating your fryer.

Always wear appropriate personal protection equipment during the filtering process to guard against possible injury from hot oil.

Always wear appropriate personal protection equipment during the boil-out process to guard against possible injury from hot cleaning solution.

Never Loosen The Spin Handle Until The Pressure Gauge Is At Zero

Steam may escape suddenly if you loosen the spin handle before the gauge is at zero. If steam escapes suddenly, you could be burned.

After the pressure gauge is at zero, wait 5 seconds. Then loosen the spin handle slowly to open the lid of the fryer. By doing this, the steam will escape slowly and there is less change of being burned. Always use extreme caution when working around the fryer with the lid open.

Keep this manual with the Equipment

This manual is an important part of your equipment. Always keep it near for easy access.

If you need to replace this manual, contact:

BKI

Technical Services Department P.O. Box 80400 Simpsonville, S.C. 29680-0400 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471

Protect Children

Keep children away from this equipment. Children may not understand that this equipment is dangerous for them and others.

NEVER allow children to play near or operate your equipment.

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Electric Pressure Fryer Introduction

Keep Safety Labels Clean and in Good Condition

Do not remove or cover any safety labels on your equipment. Keep all safety labels clean and in good condition. Replace any damaged or missing safety labels. Refer to the Safety Labels section for illustration and location of safety labels on this unit.

If you need a new safety label, obtain the number of the specific label illustrated on page 7, then contact:

BKI

Technical Services Department P.O. Box 80400 Simpsonville, S.C. 29680-0400 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471

Be Prepared for Emergencies

Be prepared for fires, injuries, or other emergencies. Keep a first aid kit and a fire extinguisher near the equipment. You

must use a 40-pound Type BC fire extinguisher and keep it within 25 feet of your equipment.

Keep emergency numbers for doctors, ambulance services, hospitals, and the fire department near your telephone.

Know your responsibilities as an Employer

• Make certain your employees know how to operate the equipment.

• Make certain your employees are aware of the safety precautions on the equipment and in this manual.

• Make certain that you have thoroughly trained your employees about operating the equipment safely.

• Make certain the equipment is in proper working condition. If you make unauthorized modifications to the equipment, you will reduce the function and safety of the equipment.

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Electric Pressure Fryer Introduction

Safety Labels

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Electric Pressure Fryer Installation

Installation

Serious injury, equipment damage or death could result if attempting to install this fryer yourself. Ensure that an authorized BKI service agent installs the fryer.

Unpacking and Handling

It is the owners’ responsibility to file all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive. If damage to cartons or crates is found, or if a shortage is found, note this on the bill of lading (all copies) prior to signing.

If damage is found when the equipment is opened, immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your shipment. Ask for an immediate inspection of your concealed damage item. Packaging material MUST be retained to show the inspector from the truck line.

Assembly and Mounting

1. Remove the shipping packing clip from underneath the dead weight cap and discard.

2. Replace the dead weight and cover.

3. If your fryer has casters, lock them so the fryer does not move.

4. Clean the fryer pot before filling with shortening.

5. Place the DRAIN handle in the CLOSED position

Wiring

Electrocution, equipment failure or property damage could result if an unlicensed electrician performs the electrical installation. Ensure that a licensed electrician performs the electrical installation.

The fryer, when installed by an authorized BKI service agent, must be wired in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSINFPA 70-2002. You can obtain this code from:

The National Fire Protection Association Batterymarch Park Quincy, MA 02269

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Electric Pressure Fryer Installation

Initial Test and Adjustment

1. Fill pot with shortening to about one inch below the mark.

Use only high-quality shortening that has low moisture content, a high smoke point and no additives.

Overfilling the fryer pot with shortening could lead to serious injury. Ensure that the fryer pot is filled with shortening only to the fill mark when shortening is hot. Do not use any shortening other than what is specified in this manual and do not overfill the fryer pot.

2. Place the FILTER/OFF/FRY switch to the FRY position. The shortening should begin to heat and begin to reach the fill mark inside the pot. Add more shortening as required to reach the fill mark. Refer to the troubleshooting section if this does not occur.

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Electric Pressure Fryer Maintenance

Maintenance

Failure to comply with the maintenance below could result in a serious accident. Do not over-tighten the spindle assembly. (Only tighten to hold pressure.) Your fryer will need periodic maintenance and servicing. We strongly suggest

that you use only a service company that is authorized by BKI to do this work.

Scheduled Maintenance

Use the following table to help manage scheduled maintenance activities.

FREQUENCY PERFORMED BY PART ACTIVITY

Each Fry Cycle

Daily

Weekly

User Pressure Gauge Check for proper display of

cooking vat pressure. Contact authorized BKI service agent if adjustment or replacement is required.

User Lid Gasket Check for unusual wear such

as cracks and deformation, and pressure leaks. Contact authorized BKI service agent if adjustment or replacement is required.

User Dead Weight

Assembly

User Filter Pad Replace filter pad. Refer to the

User Condensation

Pan

User Filter system Filter the shortening using the

User Safety Pop Valve Check for release of pressure

Clean weight and orifices daily and check for wear.

procedure in this manual. Remove and drain.

procedure in this manual.

and proper seal. Refer to the procedure in this manual.

Every 6 Months

Authorized BKI

User Fryer Pot Perform the boil-out procedure

Authorized BKI service agent

service agent

Acme Screw and Nut

Solenoid Valve Check that the valve is holding

Hook, Catch, Spring

Connections, Fittings

in this manual. Check for wear on the threads.

and releasing pressure when the timer or computer activates it.

Check for wear and ease of operation.

Check for leakage while oil is pumping.

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Electric Pressure Fryer Maintenance

Safety Pop Valve Procedure

The safety pop valve should be blown under pressure periodically to prevent the seat from sticking.

Failure to use the insulated mitts will result in injury. Always use the insulated mitts when handling the arm on the safety valve.

1. After the pressure is up during a cooking cycle, use the insulated glove to lift the arm on the edge of the safety valve and let some steam escape. This will clean the valve.

2. Release the lever on the valve, and let it slam shut to seal the valve.

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Electric Pressure Fryer Maintenance

Filtering Procedure

Breaded foods require frequent filtering. An excess amount of breading left in the fryer pot will reduce the life of the shortening. We recommend the shortening be filtered after every three frying cycle loads. When the shortening starts to show signs of foaming and has a bad taste, do not use it. The fryer pot should be cleaned before refilling with new shortening. Best results for filtering are obtained while the shortening is hot. You should filter at the end of every business day. You should also remove and drain the condensation pan daily.

Always wear appropriate personal protection equipment during the filtering process to guard against possible injury from hot oil.

FKM-F and FKM-FC

1. Set the FILTER/OFF/FRY switch to OFF.

2. Remove the fryer basket.

3. Make certain that the filter pad is clean and not torn.

IMPORTANT: Make certain the vat cover is properly positioned underneath the drain valve. Also make certain the filter vat and filter screen is under the main drain valve before starting the filtering process.

4. Move the DRAIN handle slowly to the OPEN position so that the shortening starts to flow

evenly. This is to prevent excessive splashing of hot shortening.

5. When the pot is empty, place the DRAIN handle in the CLOSED position.

To refill the pot automatically, use the steps below:

Hot shortening may splash out of the pot causing severe injury when filling the pot if the lid is not closed. To prevent shortening splashes, close the lid before filling.

• Close the lid to prevent shortening splashes.

• Place the FILL handle to the THRU POT position.

• Position the FILTER/OFF/FRY switch to FILTER and shortening will automatically pump

into the pot.

• After 1 minute carefully open the lid to check the level of the shortening.

• Let the filter continue to pump the shortening until the fill mark in the fryer pot is reached

or until air starts bubbling through the shortening.

• As soon as air is seen in the shortening, first place the FILL handle to the THRU HOSE position then position the FILTER/OFF/FRY switch to OFF to prevent shortening degradation and prevent the filter pump and lines from filling up with shortening.

• Add new shortening if the fill mark has not been reached.

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Electric Pressure Fryer Maintenance

To refill the pot through the rinse hose, use the steps below:

• Make certain that the rinse hose is connected to rinse hose connector.

• Holding the hose by the handle, place hose nozzle inside the pot.

Hot shortening may splash out of the pot causing severe injury when filling the pot if the lid is not held down over the hose nozzle. To prevent shortening splashes, hold the lid down over the hose nozzle.

• Hold the lid down over the hose nozzle to prevent shortening splashes.

• Position the FILL lever in the THRU HOSE position.

• Position the FILTER/OFF/FRY switch to FILTER and shortening will automatically pump

into the pot.

• After 1 minute, hold the hose by the handle and carefully raise the lid to check the level of the shortening.

• Let the filter continue to pump the shortening until the fill mark in the fryer pot is reached or until air starts bubbling through the shortening.

• As soon as air is seen in the shortening, position the FILTER/OFF/FRY switch to OFF to prevent shortening degradation.

• Add new shortening if the fill mark has not been reached.

FKM

1. Set the FILTER/OFF/FRY switch to OFF.

2. Remove the fryer basket.

3. Make certain that the FKF filter unit or portable filter unit filter pad is clean and not torn.

4. Position the FKF filter unit or portable filter unit under the main drain valve and make sure it’s filter screen is in place.

5. Ensure that the FKF filter unit or portable filter unit is powered.

6. Move the DRAIN handle slowly to the OPEN position until the shortening starts to flow evenly. This will prevent excessive splashing of hot shortening.

7. When the pot is empty, place the DRAIN handle in the CLOSED position.

To refill the pot through the drain valve, use the steps below:

• Make certain that the braided hose (located on the drain valve) is connected to it’s mating

part on the FKF filter unit or portable filter unit.

Hot shortening may splash out of the pot causing severe injury when filling the pot if the lid is not closed. To prevent shortening splashes, close the lid before filling.

• Close the lid to prevent shortening splashes.

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Electric Pressure Fryer Maintenance

• Position the FILTER/OFF/FRY switch to FILTER and shortening will automatically pump

into the pot.

• After 1 minute carefully open the lid to check the level of the shortening.

• Let the filter continue to pump the shortening until the fill mark in the fryer pot is reached

or until air starts bubbling through the shortening.

• As soon as air is seen in the shortening, position the FILTER/OFF/FRY switch to OFF to

prevent shortening degradation and prevent the filter pump and lines from filling up with shortening.

• Add new shortening if the fill mark has not been reached.

To refill the pot through the rinse hose, use the steps below:

• Make certain that the rinse hose is connected to it’s mating part on the FKF filter unit or

portable filter unit.

• Holding the hose by the handle, place hose nozzle inside the pot.

• Hold the lid down over the hose nozzle to prevent shortening splashes.

• Position the FILTER/OFF/FRY switch to FILTER and shortening will automatically pump

into the pot.

• After 1 minute, hold the hose by the handle and carefully raise the lid to check the level of

the shortening.

• Let the filter continue to pump the shortening until the fill mark in the fryer pot is reached

or until air starts bubbling through the shortening.

• As soon as air is seen in the shortening, position the FILTER/OFF/FRY switch to OFF to

prevent shortening degradation.

• Add new shortening if the fill mark has not been reached.

Boil-Out Procedure

Boil-outs remove microscopic particles o f carbon that build up on the walls of the fryer pot. To avoid eventual carbon build-up, off flavors, and shortening breakdown, boil-outs should be done once a week on each fryer following these procedures.

Always wear appropriate personal protection equipment during the boil-out process to guard against possible injury from hot cleaning solution.

1. Position the FILTER/OFF/FRY switch to OFF.

2. Drain the clean shortening into an adequate storage container. (Allow the shortening to cool to room temperature before attempting storage.)

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Electric Pressure Fryer Maintenance

3. CLOSE the drain and fill the fryer pot with HOT water to the shortening level fill mark. Do not overfill by allowing the water level higher than the fill mark.

4. Add ½ cup (4 ounces) of BKI cleaner.

5. Wash down the inside of the pot and lid with the pot brush to loosen the sediment.

6. Set the temperature of the solution as follows:

• For an FKM or FKM-F – Position the FILTER/OFF/FRY switch to ON. Set the thermostat to

a temperature of 190º F.

• For an FKM-FC – Position the FILTER/OFF/FRY switch to ON. Press PROG (program), type

1733, and press ENTER. The fryer pot will heat to a temperature of 190º F during the CLEAN cycle to allow the CLEAN function to be performed. NOTE: The fryer pot must be below 255º F to enter the CLEAN mode.

7. Bring the cleaning solution to a rolling boil and maintain the boil for 5 minutes.

8. Place the FILTER/OFF/FRY switch to OFF.

9. Scrub the inside of the fryer pot and inside of the lid again.

10. Before draining the cleaning solution, remove the filter bag, screen and pipe connections from the filter vat. This must be done before draining the cleaning solution. NEVER pump water or detergent through the filter system.

11. After 15 minutes, slowly open the drain valve. Drain the solution into the filter vat and discard.

12. Rinse the pot with hot water, using the pot brush to remove remaining sediment, drain and discard.

13. Close the drain and refill the fryer pot with hot water to the proper level.

14. Add approximately 4 to 6 ounces of distilled (white) vinegar to develop a neutralizing solution. Stir the solution briefly. Leave in the pot for three to five minutes and discard. NOTE: Foaming of

shortening after boil-outs is caused by failure to follow proper neutralizing procedures.

15. Repeat steps 12 through 14 as needed to remove all traces of cleaning solution.

16. Rinse the pot again with Cool water, drain and discard.

Damage to the fryer could result if the fryer pot is not completely dry before filling with shortening. Refill the fryer pot with shortening ONLY when it is completely dry.

17. Dry the fryer pot, lid, and filter vat COMPLETELY.

18. Close the main drain and fill with new shortening to the proper level.

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Electric Pressure Fryer Maintenance

Filter Pad Replacement

The filter pad must be replaced daily. If the shortening has a milky color when it is pumped into the pot, the filter pad should be replaced immediately.

If the filter pad is not properly closed, breading crumbs will get through the pad opening and clog the pump. Ensure that the filter pad is properly closed upon replacement.

1. Place the filter screen inside the filter pad.

2. Fold the end of the pad and seal with the bag clip.

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Electric Pressure Fryer Maintenance

Troubleshooting

Refer to the table below for troubleshooting information.

Problem Cause Possible Solution

Pressure Loss or Not Releasing Pressure

Shortening Heating Too Slowly

Bad thermostat or loose

Weak heating elements or

Coil on contactor is bad Contact an authorized BKI

Breading build-up on heating

Filter System Not Working

Connections not tight Tighten the connections. If

Dead Weight Valve Leaking Clean the weight and orifice. If

problems persist, contact an authorized BKI service agent for corrective action.

Lid Gasket Leaking Contact an authorized BKI

service agent for corrective action.

Solenoid Valve Leaking or Stuck

Safety Valve not seating Contact an authorized BKI

Low voltage or improper voltage

wires

heating elements breaking down

elements

Uncertain Press the reset button on end of

After a period of time, it is possible that the valve seat and/or plunger may stick or wear. Activate the valve by starting a cook cycle. You should hear a solid metallic CLICK sound from the solenoid valve. If you should hear no sound (or a slow BUZZING CLICK), contact an authorized BKI service agent for corrective action.

service agent for corrective action.

Contact an authorized BKI service agent for corrective action.

service agent for corrective action.

Clean heating elements. If problems persist, contact an authorized BKI service agent for corrective action.

pump and hi-limit reset button under control panel. If problems persist, contact an authorized BKI service agent for corrective action.

problems persist, contact an authorized BKI service agent for corrective action.

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Electric Pressure Fryer

Problem Cause Possible Solution

Filter valve not open Contact an authorized BKI

service agent for corrective action.

Filter paper on screen

clogged with crumbs

Motor hums, but does not

pump

Motor and pump coupling

worn

No power to control panel Make sure drain valve is

Computer Hangs

Computer malfunction. Press and hold the Toggle/Clear

Change filter paper. If problems persist, contact an authorized BKI service agent for corrective action.

Check for clogged pump. If problems persist, contact an authorized BKI service agent for corrective action.

Contact an authorized BKI service agent for corrective action.

completely closed. If problems persist, contact an authorized BKI service agent for corrective action.

button while moving the FRY/OFF/FILTER switch from FRY to OFF and back to FRY. If problems persist, contact an authorized BKI service agent for corrective action.

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Electric Pressure Fryer Replacement Parts

Replacement Parts

Use the information in this section to identify replacement parts. To order replacement parts, call your local BKI sales and service representative. Before calling, please note the serial number, model number and voltage on the rating tag affixed to the unit.

Assemblies

Description Assembly # Figure # Table #

DEAD WEIGHT ASSEMBLY AN19104100 Figure 1 Table 1 DOOR ASSEMBLY SB1910 DRAIN/MOTOR/PIPING ASSEMBLY N/A Figure 3 Table 3

DRAIN VALVE & PLUGS SB1999S Figure 4 Table 4 DOMESTIC FRONT PANEL FKM/FKM-F

EUROPEAN FRONT PANEL FKM/FKM-F FRONT PANEL FKM-FC AN19106400 Figure 6 Table 6 LID/TOP ASSEMBLY SB1992S Figure 7 Table 7 OIL VAT ASSEMBLY AN16010200 Figure 8 Table 8 QUICK DISCONNECT ASSEMBLY

DOMESTIC REAR PANEL FKM/FKM-F EUROPEAN REAR PANEL FKM/FKM-F

REAR PANEL FKM-FC AN19106200 Figure 11 Table 11 SOLENOID VALVE AN19104300 Figure 12 Table 12

AN19108100 AN19108200

AN19103300 SB1997S

AN19106100 AN19106500

Figure 2

Figure 5 Table 5

Figure 9 Table 9

Figure 10 Table 10

Table 2

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Electric Pressure Fryer Replacement Parts

Figure 1. Dead Weight Assembly

Table 1. Dead Weight Assembly Parts

ITEM # PART # QTY DESCRIPTION

1 FT0395 1 PIPE, POPOFF VALVE BAFF BOX 2 FT0396 1 PIPE, DEAD WT TO BAFFLE BOX 3 O0001 1 ORIFICE, SS 4 O0002 1 GASKET, O-RING #2-222 5 PV0001 1 VALVE, POP SAFETY 1321148 6 FT0066 1 ELL, REDUCER 3/4 X 1/2 90 DEG 7 FT0235 1 NIPPLE, 1/2 X C SS 8 FT0190 1 ELL, STREET 1/4 90 DEG CP

9 FT0084 1 COUPLING, BRASS 1/4 10 FT0563 1 FITTING, COMPRESSION ¾” 11 FT0067 1 BUSHING, C110JO 3/4 X 1/2 CP 12 FT0234 1 NIPPLE, 1/4 X 1 1/2 SS 304 13 C0657 1 COVER, DEAD WEIGHT VALVE FKM 14 B0969 1 BODY, DEAD WEIGHT VALVE FKM 15 W0201 1 WEIGHT, VALVE FKM 12# 16 G0064 1 GAUGE, PRESSURE 30 PSI

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Electric Pressure Fryer Replacement Parts

Figure 2. Door Assembly

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Electric Pressure Fryer Replacement Parts

Table 2. Door Assembly Parts

ITEM # PART # QTY DESCRIPTION

1 F0083 2 THREAD INSERT 10-24 STEEL

2 ST0013 1 BRACKET, BRUSH HOLDER FKM, LPF,LGF

3 H0010 2 HINGE, LH PIN HALF

4 N0059 1 DECAL, SMALL BRUSH/

5 N0165 1 DECAL, NOTICE LOST MANUAL

6 N0527 1 DECAL, SAFETY INSTR FRYERS

7 N0175 1 DECAL, SLIPPING ADMONITIONS

8 N0176 1 DECAL, INSTR & SAFETY MANUAL

9 P0022 1 HANDLE, PULL SS P60-1010 10 RIV172 3 RIVET, 1/8 X 1/4 CS PLT POP 11 SB1951 1 INSIDE DOOR POCKET/MAGNET WELD FKM 12 SCR008 6 SCREW, 10 X 1/2 PHIL TRUSS HD 13 SCR383 2 SCREW, 10-24 X 1/2" PHIL TRUSS HD 14 WFKMA178 1 DOOR, FRYER OUTSIDE WELD 15 N0153 1 DECAL, FKM WARNING ACME SCREW 16 H0009 1 HINGE, DOOR,RH,PIN SIDE FRY.D OORS

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Electric Pressure Fryer Replacement Parts

Figure 3. Drain/Motor/Piping Assembly

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Electric Pressure Fryer Replacement Parts

Table 3. Drain/Motor/Piping Assembly Parts

ITEM # PART # QTY DESCRIPTION

1 MB19101000 1 DRAIN VALVE REPLACEMENT

2 FT0044 1 ELL, STREET 3/8 90 DEG BLACK

3 FT0412 2 NIPPLE, 3/8 NPT X 1 1/2 SCH 40

4 SB1314 1 BALL VALVE ASSY, FRYERS

5 FT0538 1 TEE, 1/2 X 1/2 X 3/8 BLK

6 FT0507 1 CONNECTOR, MALE 10FBU-S NKL PLTD

7 FT0536 3 COUPLING, 5/8 45¦ FLARE TO

8 FT0543 1 DRAIN VALVE BRACKET, FRYERS

9 TU0206 1 TUBING, 29" 1/2" ID 10 TU0205 1 TUBING, 12" 1/2" ID 11 P0070 1 PUMP ONLY FOR HAIGHT MOTOR 12 F0254 2 PIN, COTTER HAIRPIN #213 13 F0255 1 PIN, CLEVIS 3/16 X 1-1/4 14 F0253 1 PIN, CLEVIS 3/16 X 1 3/4 15 SP0014 2 SPACER, ALUM .5 X .125 16 SP0034 2 SPACER, DRAIN VALVE BRKT FRYERS 17 NUT253 2 NUT, 6-32 S/S 18-8 NYLON 18 F0158 1 BUSHING, BLK 1/2 HEYCO SNAP 19 LZ0130 1 SWITCH,ACT. COVER FKMA247 20 S0054 1 SWITCH, MICRO BZ-2RW822-A2 21 H0089 1 HANDLE SUPPORT PLA TE 22 N0285 1 DECAL, FKM-F DRAIN HNDL PLATE 23 SCR194 2 SCREW, 6-32 X 1 SL RD HD MS 24 H0215 1 HANDLE, DRAIN VALVE FKM BLF 25 C0672 1 COVER, DR A IN HAN DLE RED 26 SCR006 3 SCREW, 8 X 1/2 PHIL PAN HEAD 27 MA19100508 1 FILL VALVE HANDLE, FRYERS 28 C0668 1 COVER, FILL HANDLE BLACK 29 P0081 1 PLUG, F-H4F4-7-7 QUIK DISCONN 30 B0851 1 BUSHING, BLK HEX REDUCING 31 MA19100800 1 TUBING, TEE TO DISCONNECT 32 FT0132 1 ELL, STREET 1/2 90 DEG BLACK 33 M0053 1 MOTOR, LEESON LESS CORD/PUMP

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Electric Pressure Fryer Replacement Parts

Figure 4. Drain Valve & Plugs

Table 4. Drain Valve & Plugs Parts

ITEM # PART # QTY DESCRIPTION

1 MB19101000 1 DRAIN VALVE REPLACEMENT

2 FT0243 2 PLUG, 3/8" SQ HEAD PIPE

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Electric Pressure Fryer Replacement Parts

Figure 5. Domestic/European Front Panel FKM/FKM-F

Table 5. Domestic/European Front Panel FKM/FKM-F Parts

ITEM # PART # QTY DESCRIPTION

1 N0522 1 DECAL, CTL PNL FKM FKMF

2 S0104 1 SWITCH, RKR DPDT 15A 250V LAMP

3 TI0032 1 TIMER, 230V DIGITAL 4 BUTTON

4 PL0004 1 PILOT LIGHT, ROUND 250V

5 T0075 1 THERMOSTAT, SOLID STATE FRYER

6 K0040 1 KNOB, S/S STRAT T0075

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Electric Pressure Fryer Replacement Parts

Figure 6. Front Panel FKM-FC

Table 6. Front Panel FKM-FC Domestic Parts

ITEM # PART # QTY DESCRIPTION

1 N0524 1 DECAL,CTL PNL FKMFC

2 S0104 1 SWITCH, RKR DPDT 15A 250V LAMP

3 CP0039 1 CONTROLLER, VFD LESS HARNESS

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Electric Pressure Fryer Replacement Parts

Figure 7. Lid/Top (sheet 1 of 4)

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Electric Pressure Fryer Replacement Parts

Figure 7. Lid/Top (Sheet 2 of 4)

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Electric Pressure Fryer Replacement Parts

Figure 7. Lid/Top (Sheet 3 of 4)

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Electric Pressure Fryer Replacement Parts

Figure 7. Lid/Top (Sheet 4 of 4)

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Electric Pressure Fryer Replacement Parts

Table 7. Lid/Top Parts

ITEM # PART # QTY DESCRIPTION

Figure 7 (sheet 1) SB1992S LID/TOP Figure 7 (sheet 2) SB3481 1 HANDLE ASSY, SPIN

1 FT0332 3 STUD, 5.5” TIGHTEN DN HN 2 K0003 2 KNOB, BLACK #85C 3 K0020 1 HUB, TIGHTEN DOWN 4 K0043 1 KNOB, ORANGE

Figure 7 (sheet 3) AB19103900 1 ARM ASSY, FKM

1 A0120 1 ARM COMPLETE FKM LGF 2 H0155 1 HANDLE, BLK DELRIN FKM LPF LGF 3 P0094 1 PIN, HOOK FKM, LPF, LGF 4 H0024 1 HOOK, LID 1018 ALLOY 5 K0043 1 KNOB, ORANGE 6 N0160 1 DECAL, WARNING BEFORE USING 7 NUT128 2 NUT, 5/16-18 SS 18-8 CAP 8 S0091 1 SPRING, HOOK LGF LPF FKM

9 SCR122 2 SCREW, 1/4-20 X 1/2 FLAT HD 10 SCR259 2 SCREW, 1/4-20 X 1/2 PHIL RD HD 11 TB0020 1 BUSHING, BRONZE 1" 12 H0156 2 HANDLE SIDE FOR H0155 FKM LPF LGF 13 WSH045 2 WASHER, 5/16 LOCK ZINC PLTD 14 WSH102 2 WASHER, 1/4 INT LOCK 15 FT0407 1 PLUG, HOLE 3/8" SHORT PRONG 16 F0026 1 ROLL PIN, 5/32 X 3/4

Figure 7 (sheet 4) SB1989 1 LID LOCKING ASSY W/INSERT FKM

1 F0353 1 PIN, LOCKING FKM LGF LPF

2 G0016 1 GASKET, FKM LID BONDED SILICON

3 S0155 1 SPRING, LOCKING PIN W/LID INSERT

4 B0857 1 BUSHING, BRONZE 3/8X9/16X5/8

5 P0115 1 LID INSERT, FKM

6 FK0010 1 LID, FKM CAST ALUM

7 C0674 1 LID COVER AND ARM GUIDE FKM

8 F0107 1 LOCK KEY PIN, FRYERS

9 FKMA016 1 PIN, HINGE 10 FKMA152 1 KEY, TIGHTEN DOWN SCREW 11 FKMA201 1 PLATE, TIGHTEN DOWN FKM 12 FT0049 2 COLLAR, 1/2" SET BRIGHT 13 N0153 1 DECAL, FKM WARNING ACME SCREW 14 N0345 1 DECAL, HOOK LID INSTRUCTIONS 15 SCR383 2 SCREW, 10-24 X 1/2" PHIL TRUSS HD 16 SCR176 2 SCREW, 8-32 X 3/8 SLOT BINDING 17 SCR178 1 SCREW, 5/16-18 X 1 FLAT HD 18 TB0021 1 TIGHTEN DOWN BASE COLD ROLLED 19 TC0003 1 COLLAR, THREADED SHAFT 20 TC0005 1 COLLAR, LOCKING RING 21 TS0010 1 SCREW, TIGHTEN DOWN 22 S0071 1 SPRING, TORSION 23 LZ0107 1 PLATE, LID FOR LOCKING DEVICE

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Electric Pressure Fryer Replacement Parts

Figure 8. Oil Vat Assembly

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Electric Pressure Fryer Replacement Parts

Table 8. Oil Vat Assembly Parts

ITEM # PART # QTY DESCRIPTION

1 SB1991 1 QUIK DISCONNECT BRACKET WELDMENT 2 O0013 1 O-RING, FLUOROCARBON V680-70 3 WB16010600 1 FILTER VAT WELD QUIK DISC 4 WB16010400 1 FILTER VAT TUBE WELD, BLF 5 SB7659 1 FILTER SCREEN FITTING SPOTWELD 6 FS0003 1 FILTER SCREEN, TOP 7 FS0002 1 FILTER SCREEN, INTERCEPTOR 8 FS0001 1 FILTER SCREEN, BOTTOM

9 FKMA357 1 COVER, FILTER VAT 10 FC0004 1 NUT SCREEN RETAINING FKM-F & 11 N0395 1 DECAL, VAT COVER SAFETY WARN 12 SB7675 1 CRUMB BASKET WELD, LG VAT ASSY

Figure 9. Quick Disconnect Assembly

Table 9. Quick Disconnect Assembly Part s

ITEM # PART # QTY DESCRIPTION

1 B0996 1 BALL, 11/16" STEEL BEARING

2 FT0429 1 QUICK DISCONNECT, PUMP SIDE

3 FT0500 1 QUICK DISCONNECT, VAT SIDE

4 FT0536* 1 COUPLING, 5/8 45¦ FLARE TO

5 O0013 2 O-RING, FLUOROCARBON V680-70

6 O0014 1 O-RING, PARKER #2-124 LARGE

7 S0138 1 SPRING, FOR QUICK DISCONNECT

8 SCR4531* 2 SCREW, #10 24X3/8" WASHERED

* - Not included with SB1997S

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Electric Pressure Fryer Replacement Parts

Figure 10. Domestic/European Rear Panel FKM/FKM-F

Table 10. Domestic/European Rear Panel FKM/FKM-F Parts

ITEM # PART # QTY DESCRIPTION

1 T0036 1 THERMOSTAT, HI LIMIT 540 DEG

2 TB0064 1 TERM BLOCK 4 CONDUCTOR CTR

3 TB0065 2 TERM BLOCK 4 CONDUCTOR W/MTG FOOT

4 TB0068 1 TERM BLOCK END PLATE

5 TB0069 1 TERM BLOCK JUMPER BAR (not shown)

6 R0148 1 RELAY, 3 POLE 42CF35AG

7 F0158 1 BUSHING, BLK 1/2 HEYCO SNAP

8 F0097 2 FUSE, 15A 300V SC15 TIME DELAY

9 R0134 3 RELAY, MERCURY MDI 60NO220A 10 F0154 2 BUSHING, BLK 1-3/16 HEYCO SNAP 11 F0342 3 CLAMP, CABLE 3/16" 12 FH0001 2 FUSE HOLDER, 15A 300V HPF-EE 13 FT0080 1 CONNECTOR, BOX #7483 1" 14 FT0277 1 PLUG, HOLE 7/8" (1/2" CONDUIT)

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Electric Pressure Fryer Replacement Parts

Figure 11. Rear Panel FKM-FC

Table 11. Rear Panel FKM-FC Parts

ITEM # PART # QTY DESCRIPTION

1 T0036 1 THERMOSTAT, HI LIMIT 540 DEG

2 R0148 1 RELAY, 3 POLE 42CF35AG

3 TB0064 1 TERM BLOCK 4 CONDUCTOR CTR

4 TB0065 2 TERM BLOCK 4 CONDUCTOR W/MTG FOOT

5 TB0068 1 TERM BLOCK END PLATE

6 R0134 3 RELAY, MERCURY MDI 60NO220A

7 W0054 1 TRANSFORMER ASSY 240V

8 TB0069 1 TERM BLOCK JUMPER BAR (not shown)

9 F0154 2 BUSHING, BLK 1-3/16 HEYCO SNAP 10 R0044 2 RELAY, X-40, SGL FRYER 11 F0097 2 FUSE, 15A 300V SC15 TIME DELAY 12 F0158 1 BUSHING, BLK 1/2 HEYCO SNAP 13 F0342 3 CLAMP, CABLE 3/16" 14 FH0001 2 FUSE HOLDER, 15A 300V HPF-EE 15 FT0080 1 CONNECTOR, BOX #7483 1" 16 FT0277 1 PLUG, HOLE 7/8" (1/2" CONDUIT)

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Electric Pressure Fryer Replacement Parts

Figure 12. Solenoid Valve Assembly

Table 12. Solenoid Valve Assembly Parts

ITEM # PART # QTY DESCRIPTION

1 FT0249 1 CONNECTOR, 3/8 STR FLEX LIQUIDTITE

2 FT0396 1 PIPE, DEAD WT TO BAFFLE BOX

3 SV0001 1 VALVE, SOLENOID HV-214-761-2 240V

4 FT0563 1 FITTING, COMPRESSION ¾”

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Electric Pressure Fryer Replacement Parts

Accessories

Description Accessory # Figure # Item #

BASKET, LARGE FKM BAIL HANDLE B0114 Figure 13 1 BRUSH, DRAIN (LONG WHITE) B0075 Figure 13 2 BRUSH, L TIPPED 40152 B0063 Figure 13 3 BRUSH, LONG #5702 B0051 Figure 13 4 BRUSH, POT SCRUBBER, WHITE B0049 Figure 13 5 BRUSH, SHORT #6175 B0052 Figure 13 6 CORD SET, FKM-FC 7' SB7655 Figure 13 7 FILTER HOSE, FEMALE SOCKET SB2332 Figure 13 8 FILTER VAT DOLLY FKM-F SB7650 Figure 13 9 INSULATED MITT 13" G0052 Figure 13 10

Figure 13. Accessories

1 2 3

4 5 6

7 8 9

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Electric Pressure Fryer Replacement Parts

Components

Description Component # Figure # Item #

ARM ADJUSTABLE STOP /FKM A0101 Figure 14 1 BAFFLE BOX ASSEMBLY AN19102800 Figure 14 2 BRACKET, CALROD FKMA258 LZ0006 Figure 14 3 CALROD, 208V 5675W FKM-F C0030 Figure 14 4 CALROD, 240V 5675W FKM-F C0031 Figure 14 5 CASTER, W/TOP PLATE 5" C0406 Figure 14 6 CLAMP, HOSE #6207 #4 HF0009 Figure 14 7 COLLAR, 1/2" SET BRIGHT FT0049 Figure 14 8 CONDENSATION PAN WELDMENT WFKMA341 Figure 14 9 DRAIN PIPE, CONDENSATE FKM FKMA260 Figure 14 10 FILTER, FKM-F 13.5 X 20.5 FI0007 Figure 14 11 OUTLET BOX, (ON FKM ONLY FOR POWERING FKF) SB1953 Figure 14 12 PROBE ASSEMBLY KIT, COMPUTER SB1938 Figure 14 13 SEMI AUTOMATIC HOSE ASSEMBLY (FKM only) SB1990 Figure 14 14 SIDE CABINET, L&R FKM/DNF FKMA399 Figure 14 15 SLIDE, UHMW U-SHAPE .5 X 1/8ID S0106 Figure 14 16 STRIKER PLATE (DOOR CATCH) FKMA167 Figure 14 17 SWITCH, ACT. COVER FKMA247 LZ0130 Figure 14 18 THERMISTER PROBE/FTGS ASSEMBLY SB7656 Figure 14 19 BRACKET BACK PLATE FKMA259 LZ0007 Figure 14 20 FILTER BAG CLIP FKM-F ST0015 Figure 14 21

Figure 14. Components

1 2 3

4 5 6

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Electric Pressure Fryer Replacement Parts

7 8 9

10 11 12

13 14 15

16 17 18

19 20 21

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Electric Pressure Fryer Wiring Diagrams

Wiring Diagrams

Refer to the table below to find the wiring diagram associated with your unit.

Wiring Diagram Figure # Page #

Domestic FKM & FKM-F 208V/220V/240V Figure 15 42 European FKM & FKM-F 220V/380V, 230V/400V, 240V/415V Figure 16 46 FKM-FC 208V/220V/240V Figure 17 50 FKM-FC 220V/380V, 230V/400V, 240V/415V Figure 18 54

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