BKI FKG-F Owner’s Manual
Extra-Large Gas
Pressure Fryer Series
SERIES: FKG
Operation Manual
BKI LIMITED WARRANTY
2812 Grandview Dr. • Simpsonville, SC 29680 • USA
(864) 963-3471 • Toll Free: (800) 927-6887 • Fax: (864) 963-5316
WHAT IS COVERED This warranty covers defects in material and workmanship under normal use, and applies only to the original
WHO IS COVERED This
COVERAGE PERIOD
WARRANTY COVERAGE This
EXCEPTIONS Any exceptions must be pre-approved in advance and in writing by BKI. The extended door warranty on
EXCLUSIONS
INSTALLATION Leveling, as well as
REPLACEMENT PARTS
purchaser providing that:
The equipment has not been accidentally or intentionally damaged, altered or misused;
The equipment is properly installed, adjusted, operated and maintained in accordance with national and local
codes, and in accordance with the installation and operating instructions provided with this product.
The serial number rating plate affixed to the equipment has not been defaced or removed.
warranty
the U.S.A.
Warranty claims must be received in writing by BKI within one (1) year from date of installation or
within one (1) year and three (3) months from data of shipment from the factory, whichever comes
first.
COB Models: One (1) Year limited parts and labor.
COM Models: Two (2) Year limited parts and labor. COM convection ovens also have a two (2) year door
warranty.
CO1 Models: Two (2) Year limited parts and labor. Five (5) Year limited door warranty.
BevLes Products: Two (2) Year limited parts and labor.
Warranty period begins the date of dealer invoice to customer or ninety (90) days after shipment
date from BKI, whichever comes first.
warranty
service
regular, weekday business hours.
convection ovens years 3 through 5 is a parts only warranty and does not include labor, travel, mileage or any
other charges.
Negligence
Thermostat calibrations
Air and gas
Light
Glass doors and
Fuses,
Adjustments
Tightening
Failures
Unauthorized
Damage
Alteration,
Thermostats
Freight –
Ordinary
Failure to follow
Events
and use materials – is the responsibility of the
BKI genuine
by a BKI F
is
extended
covers on-site labor, parts and
representative
or acts of
adjustments,
bulbs,
beyond control
actory Authorized
door adjustments,
to
burner
of screws or
caused
by erratic
repair by
in
shipment,
misuse or
and safety valves with
other than normal UPS charges,
wear and
installation and/or operating instructions,
proper installation
Factory OEM parts receive a (90) day
to the original
up to (100) miles
God,
after (30) days
flames and
fasteners,
anyone other than
improper installation,
tear,
of the
voltages
company.
Service
Center.
purchaser
reasonable
round
from equipment installation date,
cleaning of
or gas
broken
and check out of all
and applies only to
trip and (2)
suppliers,
a BKI F
capillary tubes,
dealer
travel
pilot
burners,
actory Authorized
new equipment -
or installer, not the
materials warranty
time
hours
travel time and
equipment purchased
and travel e
Service Center,
manufacturer.
effective from the date of
xpenses
performed during
per
appropriate installation
of the
for use in
authorized
installation
Warranty
the
damages,
replacement
this
is in lieu of all
manufacturer’s
or in any
of
warranty
proven defective
other warranties, expressed
part. BKI shall in no
event
for
damages
event
in excess of the
parts shall
or implied, and all
be liable for any
constitute a
purchase
fulfillment of all
special, indirect
other obligations
or
price of the unit. The repair or
obligations under
consequential
or liabilities on
the terms of
SS-OM-048.04 Revised 09/12/2018
Gas Pressure Fryer Table of Contents
1
Table of Contents
Table of Contents .....................................................................................................................................................1
Introduction ...............................................................................................................................................................2
Safety .....................................................................................................................................................................2
Safety Signs and Messages ..............................................................................................................................2
Specific Precautions ..........................................................................................................................................3
Equipotential ground plane ............................................................................................................................3
Full Disconnection .........................................................................................................................................3
Safe Work Practices ..........................................................................................................................................5
Safety Labels .................................................................................................................................................. 10
Installation .............................................................................................................................................................. 11
Unpacking and Handling ..................................................................................................................................... 11
Preparation .......................................................................................................................................................... 11
Location and Clearance ...................................................................................................................................... 12
Installation Procedure .......................................................................................................................................... 12
Initial Test and Adjustment .................................................................................................................................. 14
Gas Conversion Instructions ............................................................................................................................... 14
Operation ................................................................................................................................................................ 15
Controls and Indicators ....................................................................................................................................... 15
Care of the Shortening ........................................................................................................................................ 18
FKG-FC Operation .............................................................................................................................................. 19
System Programming ..................................................................................................................................... 19
Product Programming ..................................................................................................................................... 22
Start-Up (FKG-FC) .......................................................................................................................................... 25
Cooking (FKG-FC) .......................................................................................................................................... 26
Operation after Gas or Power Outage ................................................................................................................ 28
Normal Shutoff .................................................................................................................................................... 28
Maintenance ........................................................................................................................................................... 29
Scheduled Maintenance ...................................................................................................................................... 29
Safety Pop Valve Procedure ........................................................................................................................... 30
Filtering Procedure .......................................................................................................................................... 31
Boil-Out Procedure ......................................................................................................................................... 32
Filter Pad Replacement .................................................................................................................................. 34
Troubleshooting ................................................................................................................................................... 35
Notes ....................................................................................................................................................................... 36
BKI Worldwide is a wholly owned subsidiary of Standex International Corporation.
Gas Pressure Fryer Introduction
2
Introduction
The FKG Pressure Fryer is compact, attractive and functional in design. It is constructed of a stainless steel fryer
pot for cleaning ease. Exclusive BKI patented features and safety devices offer flexibility, efficiency and reliability
plus PERFECTION IN PRESSURE FRYING!
The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has been
built with care and dedication -- using the best materials available. Attention to the operating instructions
regarding proper installation, operation, and maintenance will result in long lasting dependability to insure the
highest profitable return on your investment.
PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If you have
any questions, please contact your BKI Distributor. If they are unable to answer your
questions, contact the BKI Technical Service Department, toll free: 1-800-927-6887.
Outside the U.S., call 1-864-963-3471.
Safety
Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you
see this symbol on your equipment, be alert to the potential for personal injury or property damage.
Safety Signs and Messages
The following Safety signs and messages are placed in this manual to provide instructions and identify specific
areas where potential hazards exist and special precautions should be taken. Know and understand the meaning
of these instructions, signs, and messages. Damage to the equipment, death or serious injury to you or other
persons may result if these messages are not followed.
This message indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, may
result in minor or moderate injury. It may also be used to alert against unsafe practices.
This message is used when special information, instructions or identification are required
relating to procedures, equipment, tools, capacities and other special data.
Gas Pressure Fryer Introduction
3
Specific Precautions
Risk of fire exists if the oil level drops below 5mm of the maximum oil level.
Use of oil/shortening older than the manufacturer’s recommendations for life of
the oil is prone to surge boiling and flash fires. Follow the oil manufacturer’s
guidelines for the life cycle of oil/shortening.
Do not open the drain valve or the fill valve while the fryer is under pressure.
Serious burns may result.
The appliance and its individual shutoff valve must be disconnected from the gas
supply system during any pressure testing of that system at test pressures in
excess of ½ psi (3.5 kPa).
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of
this or any other appliance.
Improper installation, adjustment, alteration, service or maintenance can cause
property damage, injury or death. Read the installation, operation and
maintenance instructions thoroughly before installing or servicing this equipment.
California Residents Only. This product can expose you to chemicals
including chromium, and lead which are known to the State of California to
cause cancer and birth defects or other reproductive harm. For more
information go to www.P65Warnings.ca.gov.
Follow instructions regarding effects of surge boiling of over-wet foods and
proper load size.
Equipotential ground plane
When a high current flows through a conductor, differences in potential appear
between the conductor and nearby metallic surfaces near the appliance. As a
result, sparks may be produced between the appliance and surrounding metal
surfaces. These sparks could cause serious injury, damage, or fire.
BKI provides an Equipotential ground terminal for the connection of a bonding
conductor after the installation of the appliance per lEC60417-1. This terminal is
located on the inside of the Power Entry Supply box near the Earth connection
and is marked with this symbol.
Full Disconnection
In accordance with Local and/or National wiring codes, the installer must provide
a means of full disconnection under over voltage Category III conditions. An IEC
approved cord and plug combination will meet this requirement.
Units not provided with a cord and plug do not meet this requirement. In
accordance with Local and/or National wiring codes, the installer must provide
the means of full disconnection.
Gas Pressure Fryer Introduction
4
The fryer is designed to hold a maximum of 75lbs (34KG) of oil/shortening.
The purchaser must post, in a prominent location, instructions to be followed in
the event the user smells gas. This information shall be obtained by consulting
the local gas supplier.
Gas Pressure Fryer Introduction
5
Safe Work Practices
Do Not Store or Use Anything Flammable Near
The Fryer
Your pressure fryer is powered by either natural gas or LP gas. Do not
store or use gasoline or any flammable liquids or vapors near this or any
other appliance. Flammable materials will burn easily. Letting any
flammable liquid or vapor get too close to the fryer could cause an
explosion or fire. Serious injury could result. Examples of flammables that
you should not store near the fryer are gasoline, paint, thinners or
removers, gas tanks, and cleaning materials.
Use Gas Safely-- Avoid Danger
Gas can be a dangerous fuel if not handled safely.
Make sure to ventilate the fryer properly. If the fryer is not properly
ventilated, carbon monoxide can be released around the fryer.
Asphyxiation or suffocation can occur if gas is not ventilated properly.
Before using this appliance for the first time, contact your local gas
supplier for instructions about what to do if you smell gas. Post those
instructions somewhere near the fryer, so that everyone who uses or
works near the fryer knows what to do if they smell gas.
Beware of High Voltage
This equipment uses high voltage. Serious injury can occur if you or any
untrained or unauthorized person installs, services, or repairs this
equipment. Always Use an Authorized Service agent to Service Your
Equipment.
Use the Fryer on Noncombustible Floors Only
Make sure your floor is noncombustible. Do not operate your fryer on
floors that are wood, carpeted or have rubber mats. Placing your fryer on
a combustible floor could cause a fire. Serious injury could result.
Examples of noncombustible floors where you can safely place your fryer
are concrete, tile, and ceramic.
Keep the Area Around Your Fryer Uncluttered
Make sure to keep the area around your fryer clear of any obstacles.
Serious injury can occur if you trip or fall near the fryer. You could be
burned by hot shortening that splashes out of the fryer or by falling
against the hot metal of the fryer.
Gas Pressure Fryer Introduction
6
Keep the Floor Around Your Fryer Clean Of
Shortening
Make sure to keep the floor around your fryer clean of shortening and
other liquids. Serious injury can occur if you slip near your fryer. You
could be burned by hot shortening that splashes out of the fryer or by
falling against the hot metal of the fryer.
Keep the Lid Closed When The Fryer Is Not In
Use
Hot shortening can splash if someone moves the fryer or bumps into it.
Serious injury can occur if hot shortening splashes out of the fryer.
Do not lean, sit or stand on the fryer or perform any maintenance or
cleaning duties while the fryer or the shortening is hot. You could be
burned.
Keep the Casters Locked
To avoid spilling shortening, keep the casters locked. If any shortening
spills near your fryer, clean it up immediately.
Do Not Overfill the Fryer with Shortening
Hot shortening and steam may escape and burn you if you put too much
shortening in the fryer. Fill the fryer to the fill marks that are inside the
fryer pot. Heat the shortening.
Do Not Let Any Water Get into The Fryer
Always remove excess moisture from food before placing it into the fryer
basket. Water will cause the hot shortening to spatter. You could be
burned.
Do Not Overload the Basket With Food
Hot shortening and steam may escape and burn you if you place too
much food in the basket.
Gas Pressure Fryer Introduction
7
Always Make Sure the Lid Hook Is Latched
When Closing The Fryer
To make sure the lid hook is latched properly, press down the lid until the
hook snaps shut. Hot shortening and steam can escape if the lid hook is
not latched properly. You could be burned.
Always Tighten the Spin Handle When Closing
The Fryer
Hot shortening and steam can escape if you do not tighten the spin
handle properly. You could be burned. Line up the orange knobs on the
fryer lid handle and the front hook when tightening.
Do Not Over-Tighten the Spin Handle
You could damage the fryer.
Wear Safe Clothing Appropriate To Your Job
Always wear your insulated mitts when handling the fryer basket or touch
any hot metal surfaces. You received a pair of insulated mitts with your
fryer. If you lose or damage your mitts, you can buy new ones at your
local restaurant equipment supply store or from your local BKI
Distributor.
Always wear non-skid shoes when working around the fryer or any other
equipment that uses shortening. Never wear loose clothing such as
neckties or scarves while operating your fryer. Keep loose hair tied back
or in a hair net while operating your fryer.
Always wear appropriate personal protection equipment during the
filtering process to guard against possible injury from hot oil.
Always wear appropriate personal protection equipment during the boilout process to guard against possible injury from hot cleaning solution.
Never Loosen the Spin Handle Until The
Pressure Gauge Is At Zero
Steam may escape suddenly if you loosen the spin handle before the
gauge is at zero. If steam escapes suddenly, you could be burned.
After the pressure gauge is at zero, wait 5 seconds. Then loosen the spin
handle slowly to open the lid of the fryer. By doing this, the steam will
escape slowly and you will not be burned.
Seal the Safety Valve Properly
To seal the safety valve, lift the arm on the side of the valve. Then
release it. The valve should snap closed. Hot steam can escape from the
valve and you could be burned if you do not seal the valve properly.
Gas Pressure Fryer Introduction
8
Keep Away From the Vent
Hot steam escapes from the vent continuously when you are using your
fryer. You could be burned if you get too close to the vent.
Keep this manual with the Equipment
This manual is an important part of your equipment. Always keep it near
for easy access.
If you need to replace this manual, contact:
BKI
Technical Services Department
2812 Grandview Drive
Simpsonville, S.C. 29680
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471
Protect Children
Keep children away from this equipment. Children may not understand
that this equipment is dangerous for them and others.
NEVER allow children to play near or operate your equipment.
Keep Safety Labels Clean and in Good Condition
Do not remove or cover any safety labels on your equipment. Keep all
safety labels clean and in good condition. Replace any damaged or
missing safety labels. Refer to the Safety Labels section for illustration
and location of safety labels on this unit.
If you need a new safety label, obtain the number of the specific label
illustrated on page 10, then contact:
BKI
Technical Services Department
2812 Grandview Drive
Simpsonville, S.C. 29680
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471
Gas Pressure Fryer Introduction
9
Be Prepared for Emergencies
Be prepared for fires, injuries, or other emergencies.
Keep a first aid kit and a fire extinguisher near the equipment. You must
use a 40-pound Type BC fire extinguisher and keep it within 25 feet of
your equipment.
Keep emergency numbers for doctors, ambulance services, hospitals,
and the fire department near your telephone.
Know your responsibilities as an Employer
• Make certain your employees know how to operate the equipment.
• Make certain your employees are aware of the safety precautions on
the equipment and in this manual.
• Make certain that you have thoroughly trained your employees about
operating the equipment safely.
• Make certain the equipment is in proper working condition. If you
make unauthorized modifications to the equipment, you will reduce the
function and safety of the equipment.
Do Not Smoke Near The Fryer.
Electrical Grounding Instructions:
This appliance is equipped with a three-prong (grounding) plug for your
protection against shock hazard and should be plugged directly into a
properly grounded three-prong receptacle. Do not cut or remove the
grounding prong from this plug.
Gas Pressure Fryer Introduction
10
Safety Labels
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