BKI ETE061R, ETE102R, ETE062R, ETE101R, ETE201R Installation Manual

...

Revised 7/17/17

Combi-King® Combination Oven Series

Series: ETE Installation Manual

DEAR CUSTOMER

COMBI OVEN INSTALLATION MANUAL

Congratulations on the purchase of your new Combi-King Plus Combination Oven. By purchasing this new oven, you have entered into a new era of cooking. With the new technology and simplicity built into the Combi-King Combination Oven, you will receive excellent results in no time at all. The oven’s ease and simplicity of operation will help you realize savings in training dollars.

With the Combi-King one touch, simply identify the relevant food, push start, and you are cooking. The simplicity of operation guarantees consistently produced products without having to set times, temperatures, and ﬁnishes.

For the Chef, the Combi-King oers a wide array of functions and steps that once tested can be saved and recreated by experienced kitchen sta as well as the ﬁrst time operator.

NOTICE

Please read the operations manual in full before starting up the appliance to make sure all the beneﬁts and safety information is understood.

Appliance Model _______________________________

S/N ___________________________________________

Dealer ________________________________________

Installer _______________________________________

Date of Install _________________________________

For more information, culinary support, and customer service please contact 1- 800-927-6887

COMBI OVEN INSTALLATION MANUAL

TABLE OF CONTENTS

INTRODUCTION ......................................................................................................................................................................... 4

INTENDED USE .................................................................................................................................................................... 4

SAFETY INFORMATION ............................................................................................................................................................. 4

SAFETY PRECAUTIONS ...................................................................................................................................................... 4

SAFETY SIGNS AND MESSAGES ....................................................................................................................................... 4

SAFE WORK PRACTICES .................................................................................................................................................... 5

SPECIFIC PRECAUTIONS ................................................................................................................................................... 6

GENERAL SAFETY GUIDELINES FOR INSTALLERS, USERS, AND SERVICE TECHNICIANS .................................. 7

HEALTH AND SANITATION PRACTICES ................................................................................................................................ 8

SPECIFICATIONS ........................................................................................................................................................................9

PRE-INSTALLATION CHECKLIST .......................................................................................................................................... 21

VENTILATION REQUIREMENTS ............................................................................................................................................ 22

WATER QUALITY ....................................................................................................................................................................... 23

INSTALLATION ..........................................................................................................................................................................24

GENERAL INFORMATION ................................................................................................................................................24

UNPACKING AND HANDLING ........................................................................................................................................ 24

REQUIRED CLEARANCES/POSITIONING ........................................................................................................................... 25

DOOR ADJUSTMENT ..............................................................................................................................................................26

ELECTRICAL CONNECTION .................................................................................................................................................. 27

WATER CONNECTION ............................................................................................................................................................28

DRAIN CONNECTION .............................................................................................................................................................29

PRODUCT REGISTRATION/INSTALLATION CHECKLIST ................................................................................................20

WIRING DIAGRAMS .................................................................................................................................................................32

BKI LIMITED WARRANTY ........................................................................................................................................................ 38

COMBI OVEN INSTALLATION MANUAL

INTRODUCTION/SAFETY INFORMATION

Intended Use

BKI Combi-King Plus Combination Ovens are solely intended for use in commercial kitchens.

The units may only be used for cooking food using the correct racks, containers, baking sheets, and slide in pans. Roll in rack dollies and cassettes must only be supplied by BKI.

Units should only be used with purest quality drinking water for unit protection. The owner of the oven should test water for ﬁltration needs. Water quality needs can be found in the manual under “Water Quality.”

Your new Combi-King oven should not be used for the following purposes, among others:

• As a dishwasher

• Drying towels, paper, or dishes

• As a storage container

• Heating brines, oils, or other chemicals

• Heating closed containers (i.e. canned goods)

• Heating ﬂammable liquids

Safety Precautions Always follow recommended safety precautions listed in this manual. To the

left is the safety alert symbol. When you see this symbol on your equipment, be alert to the potential for personal injury or property damage.

Safety Signs and Messages The following safety signs and messages are placed in this manual to provide instructions and identify speciﬁc areas where potential hazards exist and special precautions should be taken. Know and understand the meaning of these instructions, signs, and messages.

DANGER

This message indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

This message indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

• Deep frying

• Cleaning air ﬁlters or equipment parts

CAUTION

This message indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

NOTICE

This message is used when special information, instructions or identiﬁcation are required relating to procedures, equipment, tools, capacities and other special data.

COMBI OVEN INSTALLATION MANUAL

911

SAFETY INFORMATION–SAFE WORK PRACTICES

Beware of High Voltage

This equipment uses high voltage. Serious injury can occur if you or any untrained or unauthorized person installs, services, or repairs this equipment. ALWAYS use an AUTHORIZED SERVICE AGENT to service your equipment.

Beware of Hot Surfaces– DO NOT Touch

The door on this unit reaches temperatures that can cause burns. Use caution when opening and closing the door. Do not touch any of the surfaces when the unit is heated.

Protect Children Keep children away from this equipment. Children may not understand that this equipment is dangerous for them and others.

Know Your Responsibilities as an Employer

• Make certain your

employees know how to operate the equipment.

• Make certain your

employees are aware of the safety precautions on the equipment and in this manual.

• Make certain that you have thoroughly trained

your employees about operating the equipment safely.

• Make certain the equipment is in proper working

condition. If you make unauthorized modiﬁcations to the equipment, you will reduce the function and safety of the equipment as well as void the warranty.

Keep this Manual With the Equipment

This manual is an important part of your equipment. Always keep it nearby for easy access.

NEVER allow children to play near or operate your equipment.

Be Prepared for Emergencies Be prepared for ﬁres, injuries, or other emergencies. Keep a ﬁrst aid kit and a ﬁre extinguisher near the

equipment. You must use a 40-pound type BC ﬁre extinguisher and keep it within 25 feet of your equipment. Keep emergency numbers for doctors, ambulance services, hospitals, and the ﬁre department near your telephone.

911

If you need to replace this manual, contact:

BKI

Technical Services Department 2812 Grandview Dr. Simpsonville, SC 29680

Or call toll free: 1-800-927-6887

Outside the U.S., call 864-963-3471

Or visit www.bkideas.com

COMBI OVEN INSTALLATION MANUAL

WARNING

NOTICE

SAFETY INFORMATION–SPECIFIC PRECAUTIONS

CAUTION

Equipotential Ground Plane

When a high current ﬂows through a conductor, dierences in potential appear between the conductor and nearby metallic surfaces near the appliance. As a result, sparks may be produced between the appliance and surrounding metal surfaces. These sparks could cause serious injury, damage, or ﬁre.

BKI provides an Equipotential ground terminal for the connection of a bonding conductor after the installation of the appliance per lEC60417-1. This terminal is located on the inside of the Power Entry Supply box near the Earth connection and is marked with this symbol

WARNING

Disconnect power before servicing.

Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

For Your Safety DO NOT store or use gasoline or other ﬂammable vapors or liquids in the vicinity of this or any other appliance.

For Your Safety

All service must be performed by a qualiﬁed BKI authorized technician.

For Your Safety

This manual is a part of your new Combi-King Plus Combination oven. You must keep and maintain it for the entire life span of your Combi-King and pass it on to the next owner of the unit.

Retain this manual for reference, keep it where you can use it.

This manual may be subject to new technical developments, modiﬁcations, and unforeseen errors.

DO NOT operate or attempt to operate this appliance or any accessories without reading completely and fully understanding this manual.

DO NOT connect Combi Steamer-oven drain connection to any drain material that cannot sustain 175° F.

COMBI OVEN INSTALLATION MANUAL

SAFETY INFORMATION

General Safety Guidelines for Installers, Users, and Service Technicians

• Read, understand, and follow the instructions, and heed and obey the warnings of the Installation Manual, the Operator’s Manual, and the labels on the Combi oven, accessories, and supporting products.

• Improper installation, maintenance, cleaning, or modiﬁcations to the Combi oven can lead to injury or death of the operator(s), and equipment and property damage.

• Steam – To avoid steam burns, open the Combi door by turning the handle to the left or clockwise (“airing”) position and waiting for the steam and condensate to clear. Then, turn to the right or counterclockwise and slowly open the door. Never breathe steam, superheated steam, or hot air. NOTE: The cooking program is interrupted whenever the door is opened.

• Heat – The Combi, cooking containers, shelves, and inner door and anything else inside the cooking compartment are HOT, as are many of the component parts. Wear DRY heatproof gloves or mitts.

• Exhaust Vents – The top of the Combi, and the gas and steam exhaust vents are very hot during operation and remain hot for some time. Never breathe gas or steam from the exhaust vents.

Use extreme caution when working on or near this area and component parts.

• Grease Spatter – Hot grease will spatter and cause burns if sprayed with water. Locate fryers and similar appliances outside the range of the Combi hand shower.

• Electric Shock – Use the hand shower only on the inside of the oven. Use of the hand shower, hoses, power cleaners, or pressure washers on the outside of the Combi can cause electric shock and/or damage to electrical and electronic components.

• Cleaning and Daily Maintenance – Wait for the Combi to cool before cleaning and performing daily maintenance. DO NOT spray water in a hot cooking compartment. Do not use hoses, power cleaners, pressure washers, or harsh or abrasive cleaning agents inside OR outside the cooking compartment.

• Cleaning Agents – Use only BKI approved cleaning and descaling products. Follow the instructions and heed and obey the warnings on the labels. Other products can damage the Combi, cause injury, or present health hazards.

• Wear appropriate shoes/boots to the work area to help protect feet and to help prevent slips and falls.

• Use non-slip, draining, anti-fatigue FLOOR MATS (not included) rated for use in wet, greasy, and dry work areas to help prevent slipping and / or falling injuries. Obtain the best mats for your needs from your local supplier.

• Scalds – DO NOT place containers with liquid contents or contents that become liquid on oven racks higher than you can see. You must be able to see into the container. Cover containers (individual or on trolleys) containing hot or hot liquid items to help prevent spills during transport. Observe and heed, and obey the additional warning labels posted on the Combi.

COMBI OVEN INSTALLATION MANUAL

HEALTH AND SANITATION PRACTICES

BKI Combi Ovens are manufactured to comply with health regulations and are tested and certiﬁed to UL®, cUL®, and NSF® standards. You must operate the equipment properly using only quality products and use meat thermometers to insure meats are thoroughly cooked.

Food Handling

• Wash hands thoroughly in warm, soapy water after handling raw poultry or meats.

• Clean and sanitize all utensils and surfaces that have been in contact with raw products. Clean and sanitize the meat forks or baskets between cooking.

• Never place cooked meats on the same surfaces used to prepare raw meats, unless the area has been thoroughly cleaned and sanitized.

Storage of Raw Meats

• Designate an area or shelf strictly for the storage of all raw meats to be used in the oven.

• Raw product must always be stored at temperatures below 38° F. (3° C.).

Coding Cooked Foods

• All products cooked during the day should be sold the same day.

NOTE: Follow your company’s procedures for the handling of any leftover product.

Storage of Prepared Foods

• Cold foods should be kept at or below 38° F. (3° C.).

• Hot foods must be maintained to meet local health codes, usually a minimum 145° F (63°).

• Never store or mix raw foods above cooked foods, as this is a health hazard. The drippings from raw foods contaminate cooked or processed foods.

• All chicken and chicken parts to be stored overnight must be thoroughly iced down and refrigerated.

MODEL ETE061R

COMBI OVEN INSTALLATION MANUAL

The BKI® Combi-King® ETE061R combination oven provides maximum ﬂexibility—use moist heat, dry heat, or any combination without the use of a boiler system.

The patented Meteo System constantly monitors the climate inside the cooking chamber, ensuring the optimal balance between heat and humidity. You have the ability to select humidity levels from 0 to 100% depending on your menu items. In addition, the patented SteamTuner system allows you to choose from very wet to very dry steam. These two systems work together to deliver instant steam and assures the perfect volume of steam without the de-liming and maintenance issues associated with traditional boiler systems. The result is absolute control over the chamber environment.

All Combi-King ovens come standard with intuitive touchscreen controls that are pre-programmed with a full array of menu selections to get you cooking right away. Easily program 200 menu items with up to 9 steps each to control your recipes precisely. Once programmed to your exact requirements, producing your customers’ favorite meals is just a push of a button. The results are consistently delicious every time.

PAN CAPACITY

6 half-size sheet pans or

steam table pans.

ELECTRIC OPERATION

installation are a perfect pairing

for any food service operation.

FEATURES AT A GLANCE

• Large 10" Touchscreen Control

• Humidity control from 0-100%

• SteamTuner, ReceipeTuner and RackControl functionality

• 6 fan speeds

• LED lighting

TOUCHSCREEN CONTROLS

True one touch process controls

ensure menu items are

perfectly cooked.

• USB port for uploading recipes

• 200 menu items

• 9 steps per menu

• Cook by method or product type

• Automatic washing system

HUMIDITY CONTROL

The Meteo and SteamTuner

systems combine to provide

superior humidity control.

66,5 56,5

R574

241

129

204,5

610

63 75

128,5

71,5

115

31 15/16” (796 mm)

33 11/16” (855 mm)

22 1/16” (560 mm)

32 7/8” (835 mm)

34 11/16” (881 mm)

29 1/8” (740 mm)

34” (863 mm)

30 7/16” (773 mm)

MODEL ETE061R

EQUIPMENT DIMENSIONS

COMBI OVEN INSTALLATION MANUAL

MECHANICAL SPECIFICATIONS

Dimension Uncrated Crated

Height 34 11/16" (881 mm) 42" (1070 mm)

Width 34" (863 mm) 37" (940 mm)

Depth 33 11/16" (855 mm) 36" (918 mm)

Weight 236 lb (107 kg) 282 lb (128 kg)

ELECTRICAL OPTIONS

Volts Phase Cycle/Hz kW Amps Wires

208 3 60 10.4 30 3+Grnd

NOTE: Cord and plug are NOT included with the unit

PAN CAPACITY

6 ea. 12" x 20" x 2.5" (65 mm) Steam table pans 6 ea. 13" x 18" half size sheet pan

OPTIONS & ACCESSORIES

• Stands

• Stacking system

• Electrical cord and plug (various types)

• Hot & cold smoker

Visit bkideas.com to view all accessories available for this model.

REQUIRED CLEARANCES

Left 19 11/16" (500 mm)

Right 2" (50 mm)

Front 23" (585 mm)

Back 2" (50 mm)

WATER CONNECTIONS

3/4" standard cold water connection

3/4" soft water connection

2" (50 mm) drain

WATER REQUIREMENTS

Pressure (min-max): 35 • 87 PSI

Hardness (CaC03) = Less than 7.5 GPG (Grains per Gallon)

TDS (Total Dissolved Solids)= Less than 100.0 mg/L (Milligrams per Liter

Free Chlorine = Less than 0.5 mg/L (Milligrams per Liter)

Chlorides =Less than 20 mg/L (Milligrams per Liter)

Chloramines = Less than 0.5 mg/L (Milligrams per Liter)

Total Alkalinity= Less than 20 mg/L (Milligrams per Liter)

Total Silica = Less than 10mg/L (Milligrams per Liter) pH level= 7.0 to 8.0

Conductivity (Boiler Models only) = Minimum of 20 µS/ecm (microSiemens per cm)

• Not maintaining water quality to factory requirements voids warranty

• Rack conﬁguration for baking trays (600mm x 400mm)

• Reversible doors (consult with factory about additional width considerations)

• Core probe

• Tablet detergent

• Water ﬁltration systems

• Culinary components

MODEL ETE062R

COMBI OVEN INSTALLATION MANUAL

The BKI® Combi-King® ETE062R combination oven provides maximum ﬂexibility—use moist heat, dry heat, or any combination without the use of a boiler system.

PAN CAPACITY

6 full-size sheet pans,

12 half-size pans, or 12 steam table pans.

ELECTRIC OPERATION

installation are a perfect pairing

for any food service operation.

FEATURES AT A GLANCE

• Large 10" Touchscreen Control

• Humidity control from 0-100%

• SteamTuner, ReceipeTuner and RackControl functionality

• 6 fan speeds

• LED lighting

TOUCHSCREEN CONTROLS

True one touch process controls

ensure menu items are

perfectly cooked.

• USB port for uploading recipes

• 200 menu items

• 9 steps per menu

• Cook by method or product type

• Automatic washing system

HUMIDITY CONTROL

The Meteo and SteamTuner

systems combine to provide

superior humidity control.

MODEL ETE062R

77,5

5464

115

34 1/8” (866 mm)

36 7/16” (924,5 mm)

34 5/8” (879 mm)

32 7/8” (835 mm)

27 3/16” (690 mm)

39 9/16” (1005 mm)

44 1/4” (1123 mm)

33 3/16” (843 mm)

R834

53,5

90,5

220

55 75

70,5

697

196,5

EQUIPMENT DIMENSIONS

COMBI OVEN INSTALLATION MANUAL

MECHANICAL SPECIFICATIONS

Dimension Uncrated Crated

Height 34 5/8" (879 mm) 42" (1070 mm)

Width 44 1/4" (1123 mm) 46" (1172 mm)

Depth 36 7/16" (924.5 mm) 38 1/2" (977 mm)

Weight 386 lb (175 kg) 430 lb (195 kg)

ELECTRICAL OPTIONS

Volts Phase Cycle/Hz kW Amps Wires

208 3 60 20.4 56 3+Grnd 480 3 60 20.4 28 3+Grnd

NOTE: Cord and plug are NOT included with the unit

PAN CAPACITY

12 ea. 12" x 20" x 2.5" (65 mm) steam table pans 12 ea. 13" x 18" half size sheet pan 6 ea. 18" x 26" full size sheet pan

OPTIONS & ACCESSORIES

• Stands

• Stacking system

• Electrical cord and plug (various types)

• Hot & cold smoker

Visit bkideas.com to view all accessories available for this model.

REQUIRED CLEARANCES

Left 19 11/16" (500 mm)

Right 2" (50 mm)

Front 28" (705 mm)

Back 2" (50 mm)

WATER CONNECTIONS

3/4" standard cold water connection

3/4" soft water connection

2" (50 mm) drain

WATER REQUIREMENTS

Pressure (min-max): 35 • 87 PSI

Hardness (CaC03) = Less than 7.5 GPG (Grains per Gallon)

TDS (Total Dissolved Solids)= Less than 100.0 mg/L (Milligrams per Liter

Free Chlorine = Less than 0.5 mg/L (Milligrams per Liter)

Chlorides =Less than 20 mg/L (Milligrams per Liter)

Chloramines = Less than 0.5 mg/L (Milligrams per Liter)

Total Alkalinity= Less than 20 mg/L (Milligrams per Liter)

Total Silica = Less than 10mg/L (Milligrams per Liter) pH level= 7.0 to 8.0

Conductivity (Boiler Models only) = Minimum of 20 µS/ecm (microSiemens per cm)

• Not maintaining water quality to factory requirements voids warranty

• Rack conﬁguration for baking trays (600mm x 400mm)

• Reversible doors (consult with factory about additional width considerations)

• Core probe

• Tablet detergent

• Water ﬁltration systems

• Culinary components

+ 28 hidden pages

BKI ETE061R, ETE102R, ETE062R, ETE101R, ETE201R Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual