BKI DR-34 Installation Manual
Double Revolving Oven
MODEL DR-34
Installation & Operation Manual
Serial Numbers 100482 and Higher
WHAT IS
WHO IS
COVERED
COVERAGE PERIOD
WARRANTY
EXCEPTIONS
EXCLUSIONS
INSTALLATION
REPLACEMENT PARTS
COVERED
COVERAGE
BKI LIMITED
PO Box
963-3471 • Toll
(864)
This warranty covers defects in material and workmanship under normal use, and applies only to the original
purchaser providing that:
The equipment has not been accidentally or intentionally damaged, altered or misused;
The equipment is properly installed, adjusted, operated and maintained in accordance with national and local
codes, and in accordance with the installation and operating instructions provided with this product.
The serial number rating plate affixed to the equipment has not been defaced or removed.
This
warranty
is
in the U.S.A.
extended
80400 • Simpsonville, SC
Free: (800)
to the original
purchaser
WARRANTY
29680-0400 • USA
927-6887 • Fax: (864) 963-5316
and applies only to
equipment purchased
Warranty claims must be received in writing by BKI within one (1) year from date of installation or
within one (1) year and three (3) months from data of shipment from the factory, whichever comes
first.
COB Models: One (1) Year limited parts and labor.
COM Models: Two (2) Year limited parts and labor. COM convection ovens also have a two (2) year door
warranty.
CO1 Models: Two (2) Year limited parts and labor. Five (5) Year limited door warranty.
BevLes Products: Two (2) Year limited parts and labor.
Warranty period begins the date of dealer invoice to customer or ninety (90) days after shipment date
from BKI, whichever comes first.
This
warranty
authorized
performed during regular, weekday business hours.
Any exceptions must be pre-approved in advance and in writing by BKI. The extended door warranty on
convection ovens years 3 through 5 is a parts only warranty and does not include labor, travel, mileage or
any other charges.
covers on-site labor, parts and
service
representative
reasonable
up to (100) miles
round
travel
trip and (2)
time
and travel
hours
expenses
travel time and
Negligence
Thermostat calibrations
Air and gas
Light
Glass doors and
Fuses,
Adjustments
Tightening
Failures
Unauthorized
Damage
Alteration,
Thermostats
Freight
Ordinary
Failure to follow
Events
Leveling, as well as
installation
BKI genuine
installation
Warranty
is in lieu of all
manufacturer’s
on the
damages,
or in any
replacement
warranty.
of this
or acts of
God,
after (30) days
adjustments,
bulbs,
to
of screws or
caused
repair by
in
shipment,
misuse or
and safety valves with
– other than normal UPS charges,
wear and
beyond control
proper installation
and use materials – is the responsibility of the
Factory OEM parts receive a (90) day
by a BKI F
actory Authorized
part. BKI shall in no
event
of
proven defective
door adjustments,
burner
flames and
fasteners,
by erratic
voltages
anyone other than
improper installation,
tear,
installation and/or operating instructions,
of the
other warranties, expressed
for
damages
parts shall
from equipment installation date,
cleaning of
or gas
suppliers,
a BKI F
broken
capillary tubes,
company.
and check out of all
Service
in excess of the
materials warranty
Center.
event
be liable for any
constitute a
or implied, and all
pilot
burners,
actory Authorized
new equipment -
dealer
or installer, not the
effective from the date of
other obligations
purchase
special, indirect
price of the unit. The repair or
fulfillment of all
Service Center,
per
appropriate
obligations under
of the
manufacturer.
or liabilities
or
consequential
the terms
for use
Asia Europe Latin America North America
Double Revolving Oven Table of Contents
Table of Contents
Table of Contents........................................................................................................................................1
Introduction .................................................................................................................................................2
Safety Precautions....................................................................................................................................2
Safety Signs and Messages.................................................................................................................2
Safe Work Practices.............................................................................................................................3
Safety Decals .......................................................................................................................................4
Health And Sanitation Practices...............................................................................................................5
Food Handling......................................................................................................................................5
Storage Of Raw Meats.........................................................................................................................5
Coding Cooked Foods..........................................................................................................................5
Storage Of Prepared Foods.................................................................................................................5
Operation .....................................................................................................................................................6
Controls and Indicators.............................................................................................................................6
Turning the Oven “On”..............................................................................................................................7
Programming the Oven.............................................................................................................................7
Cooking.....................................................................................................................................................7
Reviewing Set Points................................................................................................................................8
Changing Set Points During Cooking.......................................................................................................8
Canceling the Cooking Cycle....................................................................................................................8
Power Failure During The Cooking Cycle ................................................................................................8
Probe (Thermocouple) Diagnostics..........................................................................................................8
Suggested Cooking Instructions...............................................................................................................9
Supplies Needed..................................................................................................................................9
Cooking Whole Chickens .....................................................................................................................9
Cooking Chicken Parts.........................................................................................................................9
Cooking Ribs......................................................................................................................................10
Suggested Times For Cooking.................................................................................................... ...........10
Installation .................................................................................................................................................11
Unpacking and Handling.........................................................................................................................11
Location and Clearance..........................................................................................................................11
Wiring......................................................................................................................................................11
Maintenance ..............................................................................................................................................12
Scheduled Maintenance.........................................................................................................................12
Oven Cleaning....................................................................................................................................12
Planet Gear Lubrication......................................................................................................................13
Troubleshooting......................................................................................................................................13
Notes ..........................................................................................................................................................15
1
Double Revolving Oven Introduction
Introduction
The Double Revolving Oven is a compact, attractive and functional unit utilizing a double re volving
mechanism that ensures fast and even product cooking. It contains removable components and doors on
both sides for easy accessibility, maintenance and cleaning. A touch pad controller and switches are
provided to allow for quick setup and operation of the unit.
The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has
been built with care and dedication -- using the best materials available. Attention to the operating
instructions regarding proper installation, operation, and maintenance will result in long lasting
dependability to insure the highest profitable return on your investment.
PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If
you have any questions, please contact your BKI Distributor. If they are unable to
answer your questions, contact the BKI Technical Service Department, toll free:
1-800-927-6887. Outside the U.S., call 1-864-963-3471.
Safety Precautions
Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol.
When you see this symbol on your equipment, be alert to the potential for personal injury or property
damage.
Safety Signs and Messages
The following Safety signs and messages are placed in this manual to provide instructions and identify
specific areas where potential hazards exist and special precautions should be taken. Know and
understand the meaning of these instructions, signs, and messages. Damage to the equipment, death or
serious injury to you or other persons may result if these messages are not followed.
This message indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided,
could result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided,
may result in minor or moderate injury. It may also be used to alert against unsafe
practices.
This message is used when special information, instructions or identification are
required relating to procedures, equipment, tools, capacities and other special
data.
2
Double Revolving Oven Introduction
Safe Work Practices
Wear Safe Clothing Appropriate To Your Job
Always wear your insulated mitts when handling hot racks or touch any
hot metal surface. If you lose or damage your mitts, you can buy new
ones at your local restaurant equipment supply store or from your local
BKI Distributor. Never wear loose clothin g such as neckties or scarves
while operating this equipment. Keep loose hair tied back or in a hair
net while operating this equipment.
Always wear appropriate personal protection equipment during the
cleaning process to guard against possible injury from hot cleaning
solution.
Beware of High Voltage
This equipment uses high voltage. Serious injury can occur if you or
any untrained or unauthorized person installs, services, or repairs this
equipment. Always use an Authorized Service agent to service your
equipment.
Keep this manual with the Equipment
This manual is an important part of your equipment. Always keep it
near for easy access. If you need to replace this manual, contact:
BKI
Technical Services Department
P.O. Box 80400
Simpsonville, S.C. 29680-0400
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471
Protect Children
Keep children away from this equipment. Children may not understand
that this equipment is dangerous for them and others.
NEVER allow children to play near or operate your equipment.
Keep Safety Labels Clean and in Good Condition
Do not remove or cover any safety labels on your equipment. Keep all
safety labels clean and in good condition. Replace any damaged or
missing safety labels. Refer to the Safety Labels section for illustration
and location of safety labels on this unit.
If you need a new safety label, obtain the number of the specific label
illustrated on page 4, then contact:
BKI
Technical Services Department
P.O. Box 80400
Simpsonville, S.C. 29680-0400
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471
3
Double Revolving Oven Introduction
Be Prepared for Emergencies
Be prepared for fires, injuries, or other emergencies.
Keep a first aid kit and a fire extinguisher near the equipment. You
must use a 40-pound Type BC fire extinguisher and keep it within 25
feet of your equipment.
Keep emergency numbers for doctors, ambulance services, hospitals,
and the fire department near your telephone.
Know your responsibilities as an Employer
• Make certain your employees know how to operate the equipment.
• Make certain your employees are aware of the safety precautions on
the equipment and in this manual.
• Make certain that you have thoroughly trained your employees
about operating the equipment safely.
• Make certain the equipment is in proper working condition. If you
make unauthorized modifications to the equipment, you will reduce
the function and safety of the equipment.
Safety Decals
4
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