BKI COq Owner’s Manual

Page 1
COq Convection Oven
SERIES: COQ
Operation Manual
Page 2
BKI LIMITED WARRANTY
2812 Grandview Dr. Simpsonville, SC 29680 USA
(864) 963-3471 • Toll Free: (800) 927-6887 • Fax: (864) 963-5316
WHAT IS COVERED This warranty covers defects in material and workmanship under normal use, and applies
WHO IS COVERED This
COVERAGE PERIOD
WARRANTY COVERAGE This
EXCEPTIONS Any exceptions must be pre-approved in advance and in writing by BKI. The extended
EXCLUSIONS
INSTALLATION Leveling, as well as
REPLACEMENT PARTS
The equipment has not been accidentally or intentionally damaged, altered or misused; The equipment is properly installed, adjusted, operated and maintained in accordance
with national and local codes, and in accordance with the installation and operating instructions provided with this product.
The serial number rating plate affixed to the equipment has not been defaced or
removed.
equipment purchased
Warranty claims must be received in writing by BKI within one (1) year from date of installation or within one (1) year and three (3) months from data of shipment from the factory, whichever comes first.
COB Models: One (1) Year limited parts and labor.
COM Models: Two (2) Year limited parts and labor. COM convection ovens also have a
two (2) year door warranty.
CO1 Models: Two (2) Year limited parts and labor. Five (5) Year limited door warranty.
Warranty period begins the date of dealer invoice to customer or ninety (90) days after shipment date from BKI, whichever comes first.
warranty
e
xpenses
hours
travel time and
door warranty on convection ovens years 3 through 5 is a parts only warranty and does not include labor, travel, mileage or any other charges.
Negligence
Thermostat calibrations
Air and gas  Light Glass doors and
Fuses,
Adjustments
Tightening
Failures
Unauthorized
Damage
Alteration,
Thermostats
Freight – 
Ordinary
Failure to follow Events
appropriate installation installer, not the
BKI genuine date of
warranty
covers on-site labor, parts and
of the
or acts of
adjustments,
bulbs,
to
of screws or
caused
in
shipment,
misuse or
and safety valves with other than normal UPS charges, wear and
beyond control
manufacturer.
Factory OEM parts receive a (90) day
installation
is
extended
for use in the U.S.A.
authorized
door adjustments,
burner
by erratic
repair by
installation and/or operating instructions,
proper installation
by a BKI F
service
performed during regular, weekday business hours.
God,
after (30) days
flames and
fasteners,
voltages
anyone other than
improper installation,
tear,
of the
and use materials – is the responsibility of the
actory Authorized
company.
to the original
representative
from equipment installation date,
cleaning of or gas
broken
and check out of all
purchaser
reasonable
suppliers,
a BKI F
capillary tubes,
Service
travel
up to (100) miles
pilot
burners,
actory Authorized
materials warranty
Center.
and applies only to
time
new equipment -
and travel
round
trip and (2)
Service Center,
per
dealer
or
effective from the
SS-OM-054.02 09/25/18
Page 3
1
Table of Contents
Table of Contents ........................................................................................................................................ 1
Safety Precautions .................................................................................................................................... 2
Safety Signs and Messages ................................................................................................................. 2
Safe Work Practices ............................................................................................................................. 3
Safety Decals ....................................................................................................................................... 5
Health And Sanitation Practices ............................................................................................................... 6
Food Handling ...................................................................................................................................... 6
Storage Of Raw Meats ......................................................................................................................... 6
Coding Cooked Foods .......................................................................................................................... 6
Storage Of Prepared Foods ................................................................................................................. 6
Operation ..................................................................................................................................................... 7
Controls and Indicators ............................................................................................................................. 7
Configuring the CTS Oven Controller ....................................................................................................... 8
Changing Access Code ...................................................................................................................... 10
Importing Recipe & Configuration Files .............................................................................................. 10
Exporting Recipe, Configuration and History Files ............................................................................. 10
Exporting Recipe, Configuration and History Files (continued) ......................................................... 11
Setting the Clock ................................................................................................................................ 11
Viewing the Error and Event History File ........................................................................................... 11
Cooking with the CTS Oven Controller ................................................................................................... 12
Controller Errors, Warnings and Events ................................................................................................. 14
Errors .................................................................................................................................................. 14
Warnings and Alarms ......................................................................................................................... 14
Events ................................................................................................................................................. 15
Cooking Suggestions .............................................................................................................................. 15
Installation ................................................................................................................................................. 16
Unpacking and Handling ......................................................................................................................... 16
Location and Clearance .......................................................................................................................... 16
Extraction ................................................................................................................................................ 16
Wiring ...................................................................................................................................................... 16
General Guidelines ............................................................................................................................. 17
Guidelines for European Appliances .................................................................................................. 18
Operating ................................................................................................................................................ 18
Safety Cut-Out .................................................................................................................................... 18
Maintenance .............................................................................................................................................. 19
Scheduled Maintenance ......................................................................................................................... 19
Oven Cleaning (Daily) ........................................................................................................................ 19
Troubleshooting ........................................................................................................................................ 21
Wiring Diagram .......................................................................................................................................... 23
NOTES ........................................................................................................................................................ 24
BKI Worldwide is a wholly owned subsidiary of Standex International Corporation.
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Convection Oven Table of Contents
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Introduction
Congratulations! You have chosen a Convection Oven that will give you many years of fine service from the original manufacturer, BKI.
The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has been built with care and dedication -- using the best materials available. Attention to the operating instructions regarding proper installation, operation, and maintenance will result in long lasting dependability to insure the highest profitable return on your investment.
PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If you have any questions, please contact your BKI Distributor. If they are unable to answer your questions, contact the BKI Technical Service Department, toll free: 1-800-927-6887. Outside the U.S., call 1-864-963-3471.
Safety Precautions
Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you see this symbol on your equipment, be alert to the potential for personal injury or property damage.
Safety Signs and Messages
The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken. Know and understand the meaning of these instructions, signs, and messages. Damage to the equipment, death or serious injury to you or other persons may result if these messages are not followed.
This message indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
This message is used when special information, instructions or identification are required relating to procedures, equipment, tools, capacities and other special data.
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Convection Oven Table of Contents
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Safe Work Practices
Wear Safe Clothing Appropriate To Your Job
Always wear your insulated mitts when handling hot racks or touch any hot metal surface. If you lose or damage your mitts, you can buy new ones at your local restaurant equipment supply store or from your local BKI Distributor.
Never wear loose clothing such as neckties or scarves while operating this equipment. Keep loose hair tied back or in a hair net while operating this equipment.
Always wear appropriate personal protection equipment during the cleaning process to guard against possible injury from hot cleaning solution.
Beware of High Voltage
This equipment uses high voltage. Serious injury can occur if you or any untrained or unauthorized person installs, services, or repairs this equipment. Always use an Authorized Service
agent to service your equipment.
Keep this manual with the Equipment
This manual is an important part of your equipment. Always keep it near for easy access.
If you need to replace this manual, contact: BKI
Technical Services Department 2812 Grandview Drive Simpsonville, S.C. 29680Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471
Protect Children
Keep children away from this equipment. Children may not understand that this equipment is dangerous for them and others.
NEVER allow children to play near or operate your equipment.
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Convection Oven Table of Contents
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Keep Safety Labels Clean and in Good Condition
Do not remove or cover any safety labels on your equipment. Keep all safety labels clean and in good condition. Replace any damaged or missing safety labels. Refer to the Safety Labels section for illustration and location of safety labels on this unit.
If you need a new safety label, obtain the number of the specific label illustrated on page 5, then contact:
BKI Technical Services Department 2812 Grandview Drive Simpsonville, S.C. 29680 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471
Be Prepared for Emergencies
Be prepared for fires, injuries, or other emergencies. Keep a first aid kit and a fire extinguisher near the
equipment. You must use a 40-pound Type BC fire extinguisher and keep it within 25 feet of your equipment.
Keep emergency numbers for doctors, ambulance services, hospitals, and the fire department near your telephone.
Know your responsibilities as an Employer
Make certain your employees know how to operate the equipment.
Make certain your employees are aware of the safety precautions on the equipment and in this manual.
Make certain that you have thoroughly trained your employees about operating the equipment safely.
Make certain the equipment is in proper working condition. If you make unauthorized modifications to the equipment, you will reduce the function and safety of the equipment.
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Convection Oven Table of Contents
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OPERATOR’S SIDE
Safety Decals
N0166
N0202
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Convection Oven Table of Contents
6
Health And Sanitation Practices
California Residents Only. This product can expose you to chemicals including chromium, and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
BKI ovens are manufactured to comply with health regulations and are tested and certified to UL, CUL, and NSF standards. You must operate the equipment properly using only quality products and use meat thermometers to insure meats are thoroughly cooked.
Food Handling
Wash hands thoroughly in warm, soapy water after handling raw poultry or meats.
Clean and sanitize all utensils and surfaces that have been in contact with raw products.
Never place cooked meats on the same surfaces used to prepare raw meats, unless the area
has been thoroughly cleaned and sanitized.
Storage Of Raw Meats
Designate an area or shelf strictly for the storage of all raw meats to be used in the oven.
Raw product must always be stored at temperatures below 38° F. (3° C.).
Never store or mix raw foods above cooked foods, as this is a health hazard. The drippings from
raw foods contaminate cooked or processed foods.
All chicken and chicken parts to be stored overnight must be thoroughly iced down and refrigerated.
Coding Cooked Foods
All products cooked during the day should be sold the same day. NOTE: It is not the intent of the cooking program to have unsold merchandise at the end of the cooking
day. Follow your company’s procedures for the handling of any leftover product.
Storage Of Prepared Foods
Cold foods should be kept at or below 38° F. (3° C.).
Hot foods must be maintained to meet local health codes, usually a minimum 145° F. (63° C.).
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Convection Oven Operation
7
3
2
1
4
OPERATOR SIDE
Power
Fan Speed
Operation
Controls and Indicators
Refer to the figure and table below for an explanation of controls and indicators.
Item #
Description
Function
1
Fan Speed Switch
Changes the oven fan speed between high and low. Turn switch to the desired fan speed.
2
Main Power Isolator Light
This light illuminates to indicate that power is being applied to the oven from the Main Power Isolator (Circuit Breaker).
3
Main Power Switch
Turns power to the entire unit on or off. When placed in the on position, the Touchscreen controller is powered and the lights illuminate. When placed in the off position, power is removed from the entire unit.
4
Color Touchscreen Controller
Used for operation and programming of the oven. A built-in beeper is used to indicate touchscreen presses and other oven functions. It has 15 programmable cooking recipes.
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Convection Oven Operation
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Configuring the CTS Oven Controller
Configuration Access
Touch and hold the lower right portion of the screen until the control chirps twice.
The area on the control screen is black. The red graphic in this diagrams indicates the area to touch and hold.
Enter your access code. Touch [X] to exit and
return to Main Recipe screen.
[Delete] clears the last character. [Clear] clears all characters.
The default Supervisor access code is 1234. Use the default code the first time the Configuration is accessed.
The access code can be changed after initial access to configuration (recommended). Write the new access code below and keep this manual where only supervisors have access to it.
Access Code ___________________ Use the screen keypad to enter the access
code then touch [ENTER].
Supervisor level configuration screen is displayed.
Touch [X] to exit and return to Main Recipe screen.
The supervisor has access to change Recipes, change the Access Code, Set the Clock, Import or Export recipes and configurations or view the control History.
Touch the desired function button and follow the configuration instructions below.
Recipe Editing
Touch and highlight the desired recipe.
Touch [EDIT]. Touch [X] to exit and
return to Supervisor Access screen.
There are 15 programmable recipes in the control. Touch [▲] or [▼] to scroll through the list.
Touch and highlight the recipe name in the selection window. Touch [EDIT].
Touch and highlight the desired Recipe Item.
Touch [EDIT]. Touch [X] to exit and
return to Select Recipe screen.
Touch and highlight the Recipe Item to be edited in the selection window. Touch [EDIT].
Once all changes have been made you must touch [SAVE] to store the recipe revisions.
X
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Convection Oven Operation
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Recipe Editing (continued)
Edit Recipe Name. Touch [SAVE]. Touch [X] to exit and
return to Select Item screen.
Edit the Recipe Name using the alpha­numeric keyboard. Recipe Names are limited to a maximum of 14 characters.
Touch [SAVE] to save the new Recipe Name and return to the Select Item screen.
[Clr] – Clears the editing box of all characters. [Rst] – Restores the original recipe name. [Space] – Adds a space character at the end. [Del] – Deletes the last character.
Edit Recipe Items. Touch [SAVE]. Touch [X] to exit and
return to Select Item screen.
All Recipe Items (Preheat, Cook and Hold) are edited in this screen. Touch [<<] and [>>] to move between the Recipe Items.
The value field active for editing has a red background. Touch the inactive field to make it active for editing.
The Preheat and Hold items only have a temperature value. The time field for these items is greyed out and not selectable.
Use the dial on the right of the screen or the [+] and [-] buttons to change the value.
To turn the Cook Cycle 2, Cook Cycle 3 or Hold segments Off, set the temperature value below 150F.
Touch [SAVE] to save the new values before moving to the next Recipe Item.
Return to the Select Item screen.
Touch [SAVE] to save Recipe.
Touch [X] to exit and return to Select Recipe screen.
After Recipe editing is complete, touch [X] on the Recipe Item screen above to return to the Select Item screen.
You must touch [SAVE] to store the recipe revisions.
Touch and highlight another Recipe.
Touch [EDIT]. or Touch [X] to exit and
return to Supervisor Access screen.
Touch and highlight another Recipe name in the selection window. Touch [EDIT].
or Touch [X] to return to the Supervisor Access
screen if you are done editing Recipes.
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Convection Oven Operation
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Changing Access Code
Supervisor level configuration screen is displayed.
Touch [X] to exit and return to Main Recipe screen.
Touch [Chg Code].
Enter new Access Code.
Touch [ENTER]. Touch [X] to exit and
return to Supervisor Access screen.
[Delete] clears the last character. [Clear] clears all characters.
Use the screen keypad to enter the new 4 digit Access Code. Touch [ENTER]. Record the new Access Code in the area
provided in the Configuration Access section of this manual.
Once the new Access Code is entered the old code will not provide configuration access.
Importing Recipe & Configuration Files
Supervisor level configuration screen is displayed.
Touch [X] to exit and return to Main Recipe screen.
Supervisor Access gives the ability to Import Recipe and Configuration files from a USB flash drive.
Touch [Import].
Insert USB Drive. Touch [Read Recipes]
and/or [Read Config]. Touch [X] to exit and
return to Supervisor Access screen.
Insert the USB flash drive into the USB port located on the control side of the oven. The
message line will change to read “Drive
Inserted” and the [Read Recipes] and
[Read Config] buttons will become active. Touch [Read Recipes] and/or [Read Config] to upload the files to the control. Remove the USB drive when finished and the
control will return to the Supervisor Access screen.
Exporting Recipe, Configuration and History Files
Supervisor level configuration screen is displayed.
Touch [X] to exit and return to Main Recipe screen.
Supervisor Access gives the ability to Export Recipe, Configuration and History files to a USB flash drive.
Touch [Export].
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Convection Oven Operation
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Exporting Recipe, Configuration and History Files (continued)
Supervisor level configuration screen is displayed.
Touch [X] to exit and return to Main Recipe screen.
Insert the USB flash drive into the USB port located on the control side of the oven. The message line will change to read “Drive Inserted” and the [Save Recipes], [Save Config]
[Save History] buttons will become active. Touch [Save Recipes], [Save Config] and/or
[Save History] to download the files to the USB drive.
Remove the USB drive when finished and the control will return to the Supervisor Access screen.
Setting the Clock
Supervisor level configuration screen is displayed.
Touch [X] to exit and return to Main Recipe screen.
The control has a real time clock that will maintain the current date and time for up to 7 days with no power. This information is used for the error and event history log.
Touch [Set Clock].
Touch value and change using [+] and [-] buttons.
Touch [SAVE] to save and return to Supervisor Access screen.
Touch and highlight the value below the item to be changed. Use the [+] and [-] buttons to change the item to the desired value.
To change the am/pm setting simply touch that value to toggle between am and pm.
Touch [SAVE] to save the changes. The control will return to the Supervisor Access screen.
Viewing the Error and Event History File
Supervisor level configuration screen is displayed.
Touch [X] to exit and return to Main Recipe screen.
Supervisor Access gives the ability to view the controls History log. The log includes the total numbers of operating hours, the total number of cooking hours and all event and error messages.
Touch [History].
Controller History screen is displayed.
Touch [SAVE] to save and return to Supervisor Access screen.
Total: the total number of hours the control has been turned on.
Cook: the total number of hours the control has been cooking (includes preheat).
Touch [▲] or [▼] to scroll through the list of
trackable events and errors. The date, time and a descriptive string are displayed for each event. A list of the errors and events follows in this manual.
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Convection Oven Operation
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Cooking with the CTS Oven Controller
View a Recipe
Touch and highlight desired recipe.
Touch [VIEW].
There are up to 15 recipes programed in the
control. Touch [▲] or [▼] to scroll through
the list. Touch and highlight the recipe name in the
selection window. Touch [VIEW].
Touch [X] to return to the Main Recipe screen.
The summary screen for the recipe selected is displayed. The screen displays the Preheat temperature setting, the Cook time and temperature for each cook segment and the Hold temperature.
Any stage labeled “off” is disabled in the recipe.
Cooking a Recipe
Touch and highlight the desired recipe.
Touch [COOK].
There are up to 15 recipes programed in the
control. Touch [▲] or [▼] to scroll through
the list. Touch and highlight the recipe name in the
selection window. Touch [COOK].
Touch [PREHEAT] or [COOK].
Touch [PREHEAT] to heat the oven to the programmed preheat temperature.
Touch [COOK] to begin the first cook segment without preheating the oven.
It is recommended to always preheat the oven before starting to cook.
Touch [T] at any point to view the actual oven cavity temperature. The temperature will be displayed for 10 seconds.
Preheating screen is displayed.
To exit the cook recipe touch and hold [X] until the control chirps twice.
The preheating screen for the recipe is displayed.
The programed preheat temperature is displayed at the bottom of the screen. Touch [T] at any point to view the actual oven cavity temperature. The oven cavity temperature will be displayed for 10 seconds.
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Convection Oven Operation
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Cooking a Recipe (continued)
LOAD OVEN screen is displayed.
To exit the cook recipe touch and hold [X] until the control chirps twice.
When the oven reaches the programed preheat temperature the LOAD OVEN screen is displayed.
The control will emit an audible alarm for 5 seconds and the screen background will alternate between green and blue until the oven is loaded or the large button is touched.
Load the oven. Touch the large [START
COOK] button to begin cooking.
After loading the oven (opening and closing the door once) the START COOK screen is displayed.
The screen background will alternate between green and blue until the large button is touched.
To beginning cooking, close the oven door and touch the large [START COOK] button.
Main cooking screen is displayed.
To exit the cook recipe touch and hold [X] until the control chirps twice.
The main cooking screen is displayed while the cook in in progress.
The Time displayed is the time remaining in the active cook segment. The progress bar shows the progress through the sum of all of the programed cook segment times.
The Temperature display is the programed temperature for the active cook segment. Touch [T] at any point to view the actual oven cavity temperature. The oven cavity temperature will be displayed for 10 seconds.
Touching [Ex] will add the preset extra time (typically 5 minutes) to the active cook segment.
End of Cooking
End of Cooking without Hold
On completion of the last cook segment the [BEEP] button will flash red and the control will emit a continuous audible alarm.
To cancel the audible alarm, touch [BEEP].
If additional cooking is required, touch [Ex]. This will cook for the preset extra time (typically 5 minutes) at the temperature programed for the last cook segment.
If no additional cooking is required, remove all cooked product from the oven then touch and hold [X] until the control chirps and returns to the main recipe screen.
End of Cooking with Hold
On completion of the last cook segment the [BEEP] button will flash red and the control will emit a continuous audible alarm.
The control will automatically go into Hold and maintain the oven cavity at the programed temperature.
To cancel the audible alarm, touch [BEEP]. The control will stay in Hold.
Measure the internal temperature of the cooked product.
If additional cooking is required, touch [Ex]. This will cook for the preset extra time (typically 5 minutes) at the temperature programed for the last cook segment.
Once all cooked product has been removed from the oven, touch and hold [X] until the control chirps and returns to the main recipe screen.
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Convection Oven Operation
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OVEN NOT HEATING
CALL FOR SERVICE
If the oven does not begin to heat when Preheat is initiated this warning message is displayed. At this point the gas spark ignition controller has locked out. Turn the power to the oven off, then back on to reset the gas spark ignition controller.
If the warning message is displayed again after the gas spark ignition controller has been reset call the authorized BKI service agency to service the oven.
CTRL TEMP WARNING
CHECK COOLING FAN
This warning message indicates the temperature in the oven’s control
compartment has risen to a temperature that would indicate a problem with the cooling fan on the back of the control side of the oven. Verify that the fan’s grill is not blocked and that the fan is operating when the oven is on.
If the fan is not operating, call the authorized BKI service agency to service the oven.
CTRL TEMP WARNING
CALL FOR SERVICE
This message is displayed when the temperature in the oven’s control
compartment rises to a temperature that will harm the oven’s components. Use of the oven should be discontinued at the completion of the current
cooking recipe. Call the authorized BKI service agency to service the oven.
Controller Errors, Warnings and Events
Errors
These events cause the controller to halt operation and display the fault in the System Error screen shown at right. The faults are not recoverable. The System Error screen does allow the controller to be rebooted in an attempt rectify the fault but this may not work.
An additional line of text will be displayed above “CALL FOR SERVICE” to
provide more detailed information about the type of error. In addition, an error event will be recorded in the controller’s history.
Here is a list of errors with their descriptive text in the System Error and History screens:
System Error text
History text
Error Description
TEMPERATURE PROBE ERROR
Probe Error
The temperature probe reading is out of range indicating a probe failure.
TOUCHSCREEN ERROR
Tch Scr Error
The touch screen is cracked or contaminated.
ERROR SAVING TO MEMORY STORAGE
NVM-W Error
AN error was detected writing to the controllers internal memory.
ERROR READING FROM MEMORY STORAGE
NVM-R Error
AN error was detected reading from the controllers internal memory.
GP FAULT:nnnnnn AT ADDR:aaaaaa
GP Fault
A general protection fault has occurred when reading or writing to an invalid memory address.
Warnings and Alarms
The CTS Rotisserie Oven Controller has multiple alarms to warn the operator in the case of certain problems within the oven. These alarms are informational only and will not stop the controller from functioning. A warning message formatted as shown at the right will flash on the screen every 30 seconds.
The alarms can be cleared using in [Clr Alarm] on the Supervisor Access screen. Refer to the Configuring the CTS Oven Controller section of this manual. If the alarms conditions are still present after clearing the alarms, the alarm will reappear.
Here is a list of the Warning messages and a description of the potential cause:
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Convection Oven Operation
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Events
Here is a list of controller system events which cause an entry in the History log:
Factory Rst
Factory Reset is performed as the controller is being tested at the factory. This resets the recipes and controller configuration to defaults and performs a touchscreen calibration.
Tch Scr Cal
Touch screen calibration during the factory reset or performed by the user.
Config Chg
This indicates that the controller configuration has been changed which includes Supervisory or Factory level changes but not PID configuration changes.
PID Cfg Chg
The PID configuration was changed.
Access Err
An invalid password was entered.
Access Chg
The Supervisor password was changed.
Recipe Imp
The recipes were imported from a USB flash drive.
Recipe Exp
The recipes were exported to a USB flash drive.
Config Import
The controller configuration was imported from a USB flash drive.
Config Export
The controller configuration was exported to a USB flash drive.
USB Error
The controller was unable to create or find the proper file on the flash drive.
CJ Warning
The lower level cold junction time and temperature alarm was exceeded.
CJ Alarm
The higher level cold junction time and temperature alarm was exceeded.
IN2 Warning
The lower level IN2 probe time and temperature alarm was exceeded.
IN2 Alarm
The higher level IN2 probe time and temperature alarm was exceeded.
Heat Alarm
The oven temperature did not rise fast enough when the preheat was started.
Alarm Chg
The warning / alarming configuration was changed.
Cooking Suggestions
Most recipes can be adjusted for convection oven use by decreasing the temperature by 25° F and decreasing cooking time about 25%. Dishes with cooking times over 45 minutes and that might dry out too much (like lasagna, or meatloaf) should be covered for the first half of the cooking time.
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Convection Oven Installation
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Installation
Serious injury, equipment damage or death could result if attempting to install this oven yourself. Ensure that an authorized BKI service agent install the oven.
Unpacking and Handling
It is the owners’ responsibility to file all freight claims with the delivering truck line. Inspect all cartons and
crates for damage as soon as they arrive. If damage to cartons or crates is found, or if a shortage is found, note this on the bill of lading (all copies) prior to signing.
If damage is found when the equipment is opened, immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your shipment. Ask for an immediate inspection of your concealed damage item. Packaging material MUST be retained to show the inspector from the truck line.
Remove all packing from the interior and exterior of the oven.
Location and Clearance
The oven must be mounted on a level surface capable of supporting the fully loaded oven. Refer to Chart 1 for oven weight.
Adequate clearance must be provided around the oven for safety, proper operation and ventilation. Refer to Chart 1 for required minimum clearances. Note that these are minimum clearances. If the oven is to be permanently mounted near other immovable objects additional clearance must be provided for connection and service of the oven on both sides.
All ventilation slots must be kept free from obstruction.
Extraction
Extraction is not a specific requirement for this type of appliance. Certain conditions, e.g./ installation in a confined space, temperature controlled environment, continuous use or high volume production cooking may require the need for extra ventilation or extraction. Consult your local ventilation/extraction air conditioning company.
Wiring
Electrocution, equipment failure or property damage could result if an unlicensed electrician performs the electrical installation. Ensure that a licensed electrician perform the electrical installation.
Failure to restrain the oven when permanently connected could allow it to move, possibly resulting in electrical shock.
Attach an ANSI Z21.69A compliant restraining device (such as BKI part number FT0279) according to the instructions provided by the restraining device manufacturer in the location shown at right.
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Convection Oven Installation
17
Power
Fan Speed
Chart 1. Location and Clearance
Model
Height
Shipping
Weight
Minimum Clearance
Combustible Surface
Non-Combustible Surface
A B C A B
C
COq
850.9 mm
259 KG
152.5 mm
152.5 mm
152.5 mm
51.0 mm
51.0 mm
51.0 mm
33 1/2 in.
570 lb.
6 in.
6 in.
6 in.
2 in.
2 in.
2 in.
VGG/COq
1855.8 mm
453 KG
152.5 mm
152.5 mm
152.5 mm
51.0 mm
51.0 mm
51.0 mm
73 1/16 in.
1000 lb.
6 in.
6 in.
6 in.
2 in.
2 in.
2 in.
Electrical Specifications (North America) 3Ph + Gnd, 60Hz Volts Amps KW Breaker 208 28.5* 10.2* 40* 220 24.8* 9.3* 35* 240 27.0* 11.1* 35* * Ratings COq oven cavity. VGG/COq requires a separate power supply for each oven cavity.
Electrical Specifications (Europe) 230/400 Volts, 3Ph + Gnd + E, 50Hz Model Amps Watts L1 15.1 3482 L2 14.7 3400 L3 14.3 3300
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Convection Oven Installation
18
General Guidelines
In the absence of local codes refer to the latest edition of one of the following:
National Electrical Code, ANSI/NFPA 70-20XX (USA) which can be obtained from:
The National Fire Protection Association Batterymarch Park Quincy, MA 02269
I.E.E. Wiring Regulations (Europe)
Verify that the power supply conforms to the electrical rating listed on the oven data plate.
Ensure that the appliance is grounded (earthed).
Guidelines for European Appliances
Note: - A method of disconnection from the main supply having a contact separation of least 3mm in
all poles must be incorporated in the fixed wiring.
It is recommended that an R.C.D. with a 30ma trip and contact rating to suit the appliance current be installed adjacent to the appliance.
Type C/ 3 circuit breakers or appropriate rated fuses are recommended for installation at the supply end.
Note: - surge currents are present when this appliance is switched on from cold.
Industrial plugs and sockets must comply with BS 4343/EN60309 (IEC309.2/CEE17).
Supply Cable Connection
It is recommended that the power supply cable shall be an oil resistance sheathed flexible cable to BS 6007 (code designation HO7 RN-F).
It is required that the power supply cable connection to the appliance terminal block, the earth conductor is to be made at least 50mm longer than the length of the live (L) and neutral (N) conductors so that if the supply cable is strained the earth conductor is the last to become disconnected.
To gain access to the control panel and mains block connection, remove the 4-side panel securing screws on the drive side of the oven.
The mains block is sited toward the bottom right hand side of the control box. Cable entry is provided through the base of the oven.
Refer to the mains wiring diagram for correct connection.
Operating
Please read the operating instructions thoroughly and ensure all packaging has been removed before switching main power ‘On’.
IMPORTANT: Ensure that whoever is operating this appliance is fully conversant with its working and is made aware of the dangers of incorrect operation.
Safety Cut-Out
For added safety all COq ovens have a built in thermal cut-out to protect against over-heating through component failure or incorrect use. If for any reason the thermal cut-out operates, the oven will automatically shut down and should be switched ‘Off’, disconnected from the mains and allowed to cool.
NOTE: - The thermal cut-out will not re-set automatically.
The oven must not be re-used until a qualified electrician or BKI service agent has checked it.
Page 21
Convection Oven Maintenance
19
Maintenance
Failure to comply with the maintenance below could result in a serious accident or equipment damage.
Failure to remove power from this unit before performing maintenance may cause severe electrical shock. This unit may have more than one disconnect switch.
Scheduled Maintenance
Oven Cleaning (Daily)
Cleaning is not only necessary for sanitary reasons, but will increase sales appeal and maximize operating efficiency.
Failure to remove power from this unit may cause severe electrical shock. This unit may have more than one disconnect switch.
Always wear appropriate personal protection equipment (googles, rubber glove & long sleeved garments) when cleaning the oven to guard against possible injury.
Using abrasive cleaners will damage the cabinet finish. Use only a mild soap and water solution or approved cleaner.
DO NOT USE OVEN CLEANER on this machine. Caustic cleaners will cause damage to the machine.
NEVER USE A WATER HOSE OR A STEAM CLEANER TO WASH THIS UNIT. Excess water can get into the interior of the cabinet and cause damage.
BKI Approved Cleaning Solutions
ECOLAB Greasestrip Plus Proctor & Gamble DCT Oven Cleaner J. Wilson Marketing Combi Brite Cleaner
1. Allow oven to cool below 50o C (120o F).
2. Turn the Main Power Switch off and disconnect from the Main Power Isolator (Circuit Breaker).
3. On oven so equipped, empty the grease drawer using the drain valve or fat pump.
4. Remove all food products from the unit.
5. Remove oven racks by lifting up on the front and pulling the racks out of the oven. Remove the rack side supports by lifting them up and away from the sides of the oven cavity. Remove drip tray (if so equipped).
6. Remove the fan cover in the back of the oven cavity by a. removing the (2) retaining nut in the center of the fan cover or b. Unlatch the ¼ turn fasteners on each corner of the cover by turning them counterclockwise
then pull the fan cover straight out of the oven cavity.
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Convection Oven Maintenance
20
7. Place all of the components removed in a large sink to soak in hot cleaning solution. Then clean the components with warm water, a sponge and BKI Cleaner. Wipe dry with a clean cloth.
8. Clean the inside of the oven cavity with warm water, a sponge and BKI Cleaner. Wipe dry with a clean cloth.
9. Carefully clean the fan blades in the back of the oven with warm water, a sponge and BKI Cleaner. Be careful not to bend the blades.
10. Clean the outside of the oven with warm water, a sponge and BKI Cleaner. Wipe the unit dry with a soft cloth.
11. Reassemble the oven.
Page 23
Convection Oven Troubleshooting
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Troubleshooting
Refer to the table below for troubleshooting information.
Problem
Indication
Cause
Possible Solution
Main Power Switch On does not start oven, the control screen does not energize.
Main Power Indicator Light is not lit.
Appliance circuit breaker (isolator) is turned off or tripped.
Call qualified electrician. Verify power supply to panel & reset breaker (isolator).
Main Power Indicator Light is not lit.
Controller Fuse is blown.
Call BKI service technician. Identify & resolve cause of blown fuse, replace fuse.
High Limit Thermostat tripped or defective.
Call BKI service technician. Tripped - identify & resolve cause. Defective - replace thermostat.
Defective R1 Relay.
Call BKI service technician. Replace relay.
None of the lights illuminate when controller screen is touched to activate oven.
Light circuit Fuse is blown.
Call BKI service technician. Identify & resolve cause of blown fuse, replace fuse.
Not all lights illuminate when controller screen is touched to activate oven.
Failed Light Bulb(s).
Call BKI service technician. Replace light bulb(s).
Fans & Heating Elements do not start when Preheat is touched on controller screen.
Inner Door not (completely) closed.
Close door, make certain magnetic latch on handle side of door contacts face of oven.
Inner Door completely closed.
Failed Inner Door Magnetic Sensor.
Call BKI service technician. Replace magnetic sensor.
With Optional Dripping Drawer & Fan Cover Switches.
Dripping Drawer not (completely) installed, Fan Cover not (properly) installed.
Push dripping drawer fully into oven, verify Fan Cover retainers are fully tightened.
Inner Door is closed and Dripping Drawer & Fan Cover properly installed.
Failed Inner Door Magnetic Sensor.
Call BKI service technician. Troubleshoot switches & sensor, replace failed component.
Failed Dripping Drawer Switch.
Failed Fan Cover Switch.
Fans start but Heating Elements do not heat when Preheat is touched on screen.
Failed R2 relay.
Call BKI service technician. Troubleshoot cause & replace defective component.
Defective Controller output.
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Convection Oven Troubleshooting
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Problem
Indication
Cause
Possible Solution
Heating Elements heat but Fans do not start when Preheat is touched on screen.
High Limit Thermostat will trip if condition goes undetected.
Failed R5 relay.
Call BKI service technician. Troubleshoot cause & replace defective component.
Defective Controller output.
Oven Preheats slowly or does not achieve preheat temperature
Failed Heating Element.
Call BKI service technician. Troubleshoot cause & replace defective component.
Failed Fan Motor(s).
Blocked air ports in Temperature Probe.
Fans & Heating Elements do not restart after oven is loaded & Cook is touched on screen.
Inner Door not (completely) closed.
Close door, make certain magnetic latch on handle side of door contacts face of oven.
Inner Door completely closed.
Failed Inner Door Magnetic Sensor.
Call BKI service technician. Replace magnetic sensor.
Oven shuts down during Preheat or Cook cycle, Main Power Indicator is lit.
High Limit Thermostat(s) tripped.
Call BKI service technician. Identify & resolve cause of trip (failed fan motor), reset thermostat(s)
Product not done at end of cook cycle, poor product color.
Failed Heating Element.
Call BKI service technician. Troubleshoot cause & replace defective component.
Failed Fan Motor(s).
Failed Relay (R2, R4 or R5).
Product overcooked at end of cook cycle, dark product color.
Blocked air ports in Temperature Probe.
Call BKI service technician. Replace defective component.
Fan Motor(s) stop during Preheat or Cook cycles.
Ventilation slots in back obstructed.
Clear obstruction(s).
Cooling Fan(s) failed.
Call BKI service technician. Replace cooling fan(s).
Page 25
Convection Oven Wiring Diagram
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Wiring Diagram
L1 L2 L3 G
10 10 9 9 3 2 1
L1 L2 L3 N G
Page 26
SS-OM-054.02 09/25/18
NOTES
2812 Grandview Dr., Simpsonville, S.C. 29680, USA http://www.bkideas.com
Made and printed in the U.S.A.
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