BKI CO11-E Operators Manual

Full-Size Convection Oven Series
SERIES: COB
Operation Manual
BAKERSBAKERS
02/13
PRIDEPRIDE
INSTALLATION AND OPERATING INSTRUCTIONS
Cyclone SERIES
ELECTRIC CONVECTION OVENS
Models: CO11-E and COC-E
RETAIN THIS MANUAL FOR FUTURE REFERENCE
OVEN MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES
FOR YOUR SAFETY
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Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause
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This equipment has been engineered to provide you with year round dependable service when used according to the instructions in this manual and standard commercial kitchen practices.
+1 (800) 431-2745 US & Canada +1 (914) 576-0200 Phone sales@bakerspride.com E-Mail +1 (914) 576-0605 Fax www.bakerspride.com Web Address
property damage, injury or death. Read the Installation, Operating and Maintenance Instructions thoroughly before installing or servicing this equipment.
Initial heating of oven may generate smoke or fumes and must be done in a well­ventilated area. Overexposure to smoke or fumes may cause nausea or dizziness.
Form #8839140 05/11
BAKERS PRIDE OVEN CO., INC.
30 Pine Street
New Rochelle, NY 10801
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CO11-E COCE 208/220/240V 3P..14 CO11-E COCE 208/220/240V 1P..15
CO11-E COCE 230/400 3P............16
CO11-E COCE 230/400 1P............17
Steam Injection Wiring Dia-220/240V.
19 24
25
SKETCH “A” - TOP VIEW
SKETCH “B” - FRONT VIEW
Traced Outline
BAKERS PRIDE
Bead of
1 1/4” Bead of sealer applied
sealer along
oven edges
onto counter
2. COC-E1: Installation / Mounting 6” Legs (optional)
a. The adjustable legs are not shipped mounted to unit. The legs are packed inside the unit
with the wire shelves. b. After unpacking the unit, remove legs and any other material from inside the oven. c. Place the unit on a counter or other flat, stable surface. d. With sufficient help, tilt the unit back far enough to mount the two front legs. e. Tighten the upper part of the leg with an adjustable wrench. f. After installing the front legs, lift the rear of the unit more than 6” off the surface and block in
position using wood or some other solid material. g. Mount the two rear legs and tighten them in the same fashion. h. Using proper equipment, move the unit to its final location. i. To ensure proper operation, the unit must be level. Each leg can be adjusted separately to
achieve proper leveling. j. Install the shelf supports and the wire shelves.
3B SET-UP / MOUNTING FOR CO11-E
Note: Units must be leveled after leg installation. Each leg is individually adjustable.
1. CO11-E1: Installation / Mounting 30” Legs
a. After unpacking the unit, remove legs and any other material from inside the oven. b. Tilt the oven onto its left side and attach the two right legs using three ½” bolts and washers for
each leg. Tighten firmly. c. Use proper lifting equipment to raise the unit, and while suspended attach the two left legs in the
same manner.
2. CO11-2E: Installation / Mounting 6” Legs
a. After unpacking the unit, remove legs and any other material from inside the oven. b. Tilt the bottom oven onto its left side and attach the two mounting plates to the right underside
using ½” bolts and washers and tighten firmly. Screw the 6” legs into the center holes. c. Use proper lifting equipment to raise the unit, and while suspended attach the two left mounting
plates and legs in the same manner.
d. Use the lifting equipment to raise the top oven to the proper height, and slide it on top of the
bottom oven. Line up the sides and front and use the supplied stacking brackets, screws and
lock washers to fasten the two ovens in the back.
3. CO11-E1: Assembly Of An Open Rack Stand (see Sketch “D”) a. Slightly loosen the (12) 30” leg bolts. b. Remove (4) inner bolts, (1) from each of the four legs, place the top right angle underneath as
shown, and tighten these (4) bolts. c. Insert Open Rack Shelf and tighten into place with (8) 3/8”-16 screws, washers and nuts. d. Position Rack Supports and tighten in place using (4) 5/16”-18 hex nuts and flat washers.
4. COC-E / CO11-E1: Installation Of Casters (Optional)
a. (4) Casters (2) with wheel brakes and the mounting hardware is packed and included in the
shipment if ordered. b. Install casters with wheel brakes on the front of the unit. Note: See page 9, sketch D. c. Install rear legs with casters on the back of the unit with the restraining plate affixed firmly
between the right rear leg & the bottom of the appliance as shown on page 9. d. Provide a suitable restraining chain or cable to securely tether the appliance to the building
structure. The restraining chain or cable should be of such length, that it will stop movement of
the appliance before there is any strain on the power supply cable.
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4. ELECTRICAL CONNECTIONS
1. General Instructions
a. A licensed electrician must make electrical connections. b. When installed, unit must be electrically grounded in accordance with the local codes and/or the
latest edition of the National Electrical Code ANSI/NFPA No. 70 in USA or Canadian Electrical
Code, CSA Standard C22.1, Part 1 in Canada. c. Make sure electrical supply corresponds with that specified on the rating plate. d. For single phase 2-wire or three phase 3-wire supplies, the controlling branch circuit is
designed to operate at 208-240 volts AC and is pre-wired at the factory between L1 and L2 of
the field wiring terminal block (in North America). e. For three phase 4-wire 230/400 Volts AC 50hz supplies, the controlling branch circuit is
designed to operate at 230 volts AC and is pre-wired at the factory between L2 and N of the field
wiring terminal block. f. Only use copper conductors rated at 90°C. g. All pole disconnect must be provided by the installer. h. FOR CE UNITS: The appliance must be connected by an earthing cable to all other units in the
complete installation and thence to an independent earth connection in compliance with EN
60335-1 and/or local codes. If flexible line cordage is used to connect the equipment, it should
be a minimum of H07RN-F type conforming to EN60335-1, EN60335-2-42 and/or local codes.
COC-E Power and Current per Deck CO11-E Power and Current per Deck
KW L1 (amp) L3 (amp) L2 (amp) N (amp) KW L1 (amp) L3 (amp) L2 (amp) N (amp)
Power Supply
Volts (Phase)
9.5 45.7 45.7 208 (1) 10.5 50.5 50.5
9.5 27.0 25.0 27.0 208 (3) 10.5 30.0 27.8 30.0
8.7 - 10.3
8.7 - 10.3
39.5 - 43.0 39.5 - 43.0 220-240 (1) 9.6 - 11.4 43.7 - 47.6 43.7 - 47.6
23.4 - 25.5 21.6 - 23.6 23.4 - 25.5 220-240 (3) 9.6 - 11.4 25.8 - 28.2 24.0 - 26.2 25.8 - 28.2
9.5 41.3 41.3 400-Y (1) 10.5 45.7 45.7
9.5
13.0
15.2 13.0 2.2 400-Y (3) 10.5 14.5 16.7 14.5 2.2
NOTE: EACH OVEN REQUIRES A SEPARATE CONNECTION !
208V and 220-240V (60hz)
High = 1725 RPM
2. Field Connections
a. Remove access panel from the right side of the oven. b. Feed power cable (supplied by the customer) through the access hole in the rear of
the oven and pull the cable to the front of the oven under the access panel where it may be attached to the cable support bracket.
c. Following the appropriate wiring diagram conforming to the rating plate, connect the
power supply leads to the field wiring terminal block. The ground wire should be connected to the grounding lug attached to the cable support bracket.
d. Make sure all connections are tight, and replace the access cover.
Low = 1140 RPM
Motor / Blower
Speeds
High = 1425 RPM
400-Y (50hz)
Low = 950 RPM
5. INITIAL START-UP
After installation, your oven will need approximately 1 hour to burn off. The following steps must be completed before your new oven is ready for use:
a. Place the oven in a well ventilated area as the following procedure may produce smoke and
fumes.
b. Open the door(s) and remove any instructions or samples shipped with the unit. Make sure
the oven cavity is empty and the wire shelves are properly installed. c. Close the oven door(s) and set the temperature knob to 300°F (150°C) for ½ hour. d. After ½ hour, increase the temperature to 500°F (260°C) for at least ½ hour more. This
procedure will dry out the insulation and will help to insure best baking results.
CAUTION: Overexposure to smoke or fumes may cause nausea and dizziness.
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Be sure the oven is placed in a well ventilated area.
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6. SYSTEM CHECK: ROTARY CONTROL
a. Open the oven door(s). b. Turn selector switch to high. The green indicator light near the selector switch and oven light(s)
will illuminate.
c. Close the door(s). Oven light(s) will go off and fan will run. Make sure fan is rotating clockwise
looking from front. d. Press oven light switch. Oven light(s) will go on and go off as the switch is released. e. Turn the thermostat knob. The amber indicator light near the thermostat will illuminate and the
elements will come on. f. Turn the timer knob and set a time of 2 minutes. At the end of 2 minutes, you will hear the buzzer.
Turn the timer knob to “0”. g. Open the oven door(s). Oven light(s) will go on, and elements and fan will go off. h. With the door(s) open turn the selector switch to “Cool Down” position. The fan will run to cool
down the oven. i. Turn selector switch to “0” position. j. Close the oven door(s).
IMPORTANT: The oven will begin to heat as soon as the door(s) is/are closed, if the oven temperature is lower than the temperature set and the selector switch is in the “High” or “Low” cook position.
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7. STEAM INJECTION OPTION
The solenoid valve for steam injection is mounted behind the service panel on the right hand side of the unit on COC-E and on the back of the unit on CO11-E. It is pre-wired at the factory. The electronic timer is pre-set at the factory.
A ¼” copper tubing with a compression fitting for water connection is provided on the solenoid valve. Be sure to check for leaks after installation.
The thermostat indicator light will turn on and stay on while the oven is heating up, and will turn off when the set temperature has been reached.
The door(s) interlock switch will deactivate the motor and heating elements and turn on the light when the door(s) is/are opened.
OPERATING INSTRUCTIONS
1. GENERAL INSTRUCTIONS
a. This equipment has an electronic temperature control. b. Due to increased efficiency of this oven, the temperature required for standard recipes may be
reduced by 50°F (30°C).
c. Always load each shelf evenly and space pans away from each other and the back and
sides of oven to allow for maximum airflow around the product.
d. Large tempered glass window(s) and interior light(s) allow for a close check of the product
making it unnecessary to open the door(s) too frequently.
e. Products cook faster in a convection oven as compared to a conventional oven, therefore,
depending upon the product and type of pans used, time saving may range anywhere from 20% to 50%.
2. SYSTEM OPERATING SEQUENCE
1. Cook Only Rotary Control
a. Close the oven door(s). b. Turn selector switch to “High” or “Low” position. The green indicator light near the selector
switch will be illuminated. c. Turn the thermostat knob to the desired cooking temperature. d. Upon reaching the set temperature, the amber indicator light near the thermostat will turn off. e. Load the oven with the product to be cooked. f. Remove the product from the oven when done.
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2. Timed Cooking Rotary Control
a. Close the oven door(s). b. Turn selector switch to “High” or “Low” position. The green indicator light near the selector
switch will be illuminated. c. Turn the thermostat knob to the desired cooking temperature. d. Upon reaching the set temperature, the amber indicator light near the thermostat will turn off. e. Load the oven with the product to be cooked. f. Turn the timer knob to the desired bake time and timer will begin counting down. g. When the timer reaches zero, a buzzer will sound. h. Turn the timer knob to “0” position. I. Remove the product from the oven.
NOTE: The timer does not control the oven. It is only a reminder that the set
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3. Cook & Hold Rotary Control
a. Close the oven door(s). b. Turn selector switch to “High” or “Low” position. The green indicator light near the selector
c. Turn the thermostat knob to the desired cooking temperature. d. Upon reaching the set temperature, the amber indicator light near the thermostat will turn off. e. Load the oven with the product to be cooked. f. Turn the timer knob to the desired bake time and timer will begin counting down. g. When the timer reaches zero, a buzzer will sound. h. Turn the timer knob to “0” position. i. Turn the thermostat knob to the desired holding temperature. j. Remove the product from the oven as desired.
time has elapsed.
switch will be illuminated.
4. Optional Steam Injection Rotary Control
a. The solenoid valve for steam injection is mounted behind the service panel on the right hand
side of the unit on COC-E and on back of the unit on CO11-E1.
b. The electronic timer is pre-set at the factory. c. For steam injection, press the steam injection switch.
NOTE: Do not steam injection at temperatures below 275°F (135°C)
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5. Oven Cool Down Rotary Control
To cool down the oven to a lower desired temperature, follow the steps detailed below:
a. Open the oven door(s). b. Turn selector switch to “Oven Cool Down” position. Fan will now operate and cool down the oven. c. When the oven has cooled to the desired temperature, turn the selector switch to the “0” position.
PROGRAMMING MENUS: MiniChef or FAST Option
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See Set-Up & Operation Booklet for Programmable Oven Control with Bakers Pride Software for Cyclone Series Convection Ovens supplied with this option.
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6. OPERATING/PROGRAMMING INSTRUCTIONS - COOK & HOLD-3 PLUS CONTROLLER
TM
(For Convection Ovens: CO11-G, CO11-E, COCE, GDCO-G & GDCO-E)
CO11-G, CO11-E, COC-E
HR/MIN MIN/SEC
READY
HEAT
FAN
HOLD
ACT
FAN
HOLD
TEMP
M321
START STOP
7
Programmable
Controller.
Stores three operator
programmed standard
recipes plus one manual override
recipe that can be
adjusted at any time.
Rotary Power/Fan
Control. Features four
positions for every
essential operation: Low Fan, High Fan, Cool Down and Off.
Oven Light
Momentary
Switch.
GDCO-G & GDCO-E
HR/MIN MIN/SEC
READY
HEAT
HOLD
FAN
ACT
FAN
HOLD
TEMP
M321
START STOP
When lit, denotes
HOUR/MINUTE timing
mode.
When lit, denotes
appliance is at ready
(set) temperature.
When lit, oven is heating
to set temperature.
When lit, a hold time has
been programmed for
the corresponding
product key.
In "programming" mode,
used to set a hold time
for corresponding
product key.
In "operating" mode,
shows actual temperature when pressed and held.
In "programming" mode,
when lit, denotes this is the key you are setting;
in "operating" mode,
when lit, denotes this is
the active key.
Controller
Key
Description
HOUR/MIN MIN/SEC
READY
HEAT
HOLD FAN
HOLD FAN
ACT
TEMP
1
2
START STOP
3
M
When lit, denotes
MINUTES/SECONDS
timing mode.
In “operating” and
“programming” mode
used to increase or
decrease the time.
In “operating” and
“programming” mode
used to increase or
decrease the temperature.
When lit steady, denotes
fan is set to ON. When
flashing, denotes fan is
set to pulse for the
corresponding product
key.
In “programming” mode,
used to set the fan
option for corresponding
product key.
In “operating“ mode the
manual button is used
for on-the-fly change of
time or temperature.
Optional, Manual
Steam Injection. The
electronic timer is pre-
.
set at the factory
(operator adjustable)
In “programming” mode,
denotes this is the key
you are setting; in
“operating” mode used
to start a timing cycle.
Used to start a timing
cycle.
Used to stop a timing or
hold time cycle.
This hidden key is used
to enter “programming
mode.”
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