BKI CO Service Manual

Convection Oven

MODEL CO
Service Manual

Serial Numbers 120317 and higher

Warranty Information

LIMITED ONE YEAR WARRANTY

BKI (The "Company") warrants to the original purchaser that at time of shipment from the
Company factory, this equipment will be free from defect in materials and workmanship. Written
notice of a claim under this warranty must be received by the Company within ONE YEAR from
the date of installation, but no longer than ONE YEAR AND THREE MONTHS from date of
shipment from the factory. Defective conditions caused by abnormal use or misuse, lack of or
improper maintenance, damage by third parties, alterations by unauthorized personnel, acts of
God, failure to follow installation and/or operating instructions, or any other events beyond the
reasonable control of the Company will NOT be covered under this warranty. The obligation of
the Company under this warranty shall be limited to repairing or replacing (at the option of the
Company) any part, with the exception of lamps, fuses, and glass (which are not covered under
warranty), which is found defective in the reasonable opinion of the Company. Any part found
defective by the Company will be repaired or replaced without charge F.O.B. factory,
Simpsonville, South Carolina or F.O.B. authorized BKI Distributor. The Company and/or its
authorized representatives will assume the normal replacement labor expense for the defective
part for the period of the warranty as stated above, excluding travel and/or other expenses
incidental to the replacement of the defective part, where replacement work is performed during
standard business hours and not subject to overtime, holiday rates, and/or any additional fees. IN
NO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE, LOSS OF REVENUE OR
LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES
INCLUDING BUT NOT LIMITED TO, FOOD SPOILAGE OR PRODUCT LOSS. WARRANTY
DOES NOT COVER GLASS BREAKAGE. THE ABOVE WARRANTY IS EXCLUSIVE AND ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, ARE EXCLUDED INCLUDING THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

REPLACEMENT PARTS

Any appliance replacement part, with the exception of lamps, fuses, and glass, which proves to
be defective in material or workmanship within ninety (90) days of installation will be replaced
without charge F.O.B. Factory, Simpsonville, SC or F.O.B. authorized BKI Distributor. The user
shall have the responsibility and expense of removing and returning the defective part to the
Company as well as the cost of reinstalling the replacement or repaired part.

Convection Oven Table of Contents

Table of Contents

Table of Contents........................................................................................................................................1

Introduction .................................................................................................................................................2

Safety Precautions....................................................................................................................................2

Safety Signs and Messages.................................................................................................................2

Safe Work Practices.............................................................................................................................3

Safety Decals .......................................................................................................................................5

Health And Sanitation Practices...............................................................................................................7

Food Handling......................................................................................................................................7

Storage Of Raw Meats.........................................................................................................................7

Coding Cooked Foods..........................................................................................................................7

Storage Of Prepared Foods.................................................................................................................7

Installation ...................................................................................................................................................8

Unpacking and Handling...........................................................................................................................8

Location and Clearance............................................................................................................................8

Wiring........................................................................................................................................................8

Replacement Parts......................................................................................................................................9

Assemblies................................................................................................................................................9

Components............................................................................................................................................19

Wiring Diagrams........................................................................................................................................20

1

Convection Oven Introduction

Introduction

Congratulations! You have chosen a Convection Oven that will give you many years of fine service from
the original manufacturer, BKI.

The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has
been built with care and dedication -- using the best materials available. Attention to the operating
instructions regarding proper installation, operation, and maintenance will result in long lasting
dependability to insure the highest profitable return on your investment.

PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If
you have any questions, please contact your BKI Distributor. If they are unable to
answer your questions, contact the BKI Technical Service Department, toll free:
1-800-927-6887. Outside the U.S., call 1-864-963-3471.

Safety Precautions

Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol.
When you see this symbol on your equipment, be alert to the potential for personal injury or property
damage.

Safety Signs and Messages

The following Safety signs and messages are placed in this manual to provide instructions and identify
specific areas where potential hazards exist and special precautions should be taken. Know and
understand the meaning of these instructions, signs, and messages. Damage to the equipment, death or
serious injury to you or other persons may result if these messages are not followed.

This message indicates an imminently hazardous situation, which, if not avoided,
will result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided,
could result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided,
may result in minor or moderate injury. It may also be used to alert against unsafe
practices.

This message is used when special information, instructions or identification are
required relating to procedures, equipment, tools, capacities and other special
data.

2

Convection Oven Introduction

Safe Work Practices

Wear Safe Clothing Appropriate To
Your Job

Always wear your insulated mitts when handling hot racks
or touch any hot metal surface. If you lose or damage
your mitts, you can buy new ones at your local restaurant
equipment supply store or from your local BKI Distributor.

Never wear loose clothing such as neckties or scarves
while operating this equipment. Keep loose hair tied back
or in a hair net while operating this equipment.

Always wear appropriate personal protection equipment
during the cleaning process to guard against possible
injury from hot cleaning solution.

Beware of High Voltage

This equipment uses high voltage. Serious injury can
occur if you or any untrained or unauthorized person
installs, services, or repairs this equipment. Always use
an Authorized Service agent to service your equipment.

Keep this manual with the Equipment

This manual is an important part of your equipment.
Always keep it near for easy access.

If you need to replace this manual, contact:
BKI

Technical Services Department
P.O. Box 80400
Simpsonville, S.C. 29680-0400
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471

Protect Children

Keep children away from this equipment. Children may
not understand that this equipment is dangerous for them
and others.

NEVER allow children to play near or operate your
equipment.

3

Convection Oven Introduction

Keep Safety Labels Clean and in Good
Condition

Do not remove or cover any safety labels on your
equipment. Keep all safety labels clean and in good
condition. Replace any damaged or missing safety labels.
Refer to the Safety Labels section for illustration and
location of safety labels on this unit.

If you need a new safety label, obtain the number of the
specific label illustrated on page 5, then contact:

BKI
Technical Services Department
P.O. Box 80400
Simpsonville, S.C. 29680-0400
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471

Be Prepared for Emergencies

Be prepared for fires, injuries, or other emergencies.
Keep a first aid kit and a fire extinguisher near the

equipment. You must use a 40-pound Type BC fire
extinguisher and keep it within 25 feet of your equipment.

Keep emergency numbers for doctors, ambulance
services, hospitals, and the fire department near your
telephone.

Know your responsibilities as an
Employer

• Make certain your employees know how to operate the
equipment.

• Make certain your employees are aware of the safety
precautions on the equipment and in this manual.

• Make certain that you have thoroughly trained your
employees about operating the equipment safely.

• Make certain the equipment is in proper working
condition. If you make unauthorized modifications to
the equipment, you will reduce the function and safety
of the equipment.

4

Convection Oven Introduction

Safety Decals

5

Convection Oven Introduction

6