BKI BLG, BLG-F, BLG-FC Operation Manual

Extra-Large Gas
Auto-Lift Fryer

SERIES: BLG-FC

Operation Manual

BKI® LIMITED WARRANTY

2812 Grandview Dr. • Simpsonville, SC 29680 • USA

[phone] • Toll Free: [phone] • Fax: [phone]

WHAT IS

WHO IS COVERED This

COVERAGE PERIOD

WARRANTY COVERAGE This

EXCEPTIONS Any exceptions must be pre-approved in advance and in writing by BKI. The

EXCLUSIONS

INSTALLATION Leveling, as well as

REPLACEMENT PARTS

COVERED This warranty covers defects in material and workmanship under normal use, and applies

only to the original purchaser providing that:

អ

The equipment has not been accidentally or intentionally damaged, altered or misused;

អ

The equipment is properly installed, adjusted, operated and maintained in accordance

with national and local codes, and in accordance with the installation and operating
instructions provided with this product.

អ

The serial number rating plate affixed to the equipment has not been defaced or

removed.

warranty

equipment purchased

អ Warranty claims must be received in writing by BKI within one (1) year from

date of installation or within one (1) year and three (3) months from data of
shipment from the factory, whichever comes first.

អ COB Models: One (1) Year limited parts and labor.
អ

COM Models: Two (2) Year limited parts and labor. COM convection ovens also have

a two (2) year door warranty.

អ CO1 Models: Two (2) Year limited parts and labor. Five (5) Year limited door

warranty.

អ

BevLes Products: Two (2) Year limited parts and labor.

អ Warranty period begins the date of dealer invoice to customer or ninety (90)

days after shipment date from BKI, whichever comes first.

e

xpenses

(2)

extended door warranty on convection ovens years 3 through 5 is a parts only warranty
and does not include labor, travel, mileage or any other charges.

អ Thermostat calibrations
អ

Air and gas

អ

Light

អ

Glass doors and

អ Fuses,
អ Adjustments
អ Tightening
អ

Failures

អ Unauthorized
អ Damage
អ Alteration,
អ Thermostats
អ

Freight –

អ Ordinary
អ

Failure to follow

អ

Events

per
installer, not the

BKI genuine
the date of

warranty

hours

appropriate installation

covers on-site labor, parts and

of the

travel time and

អ Negligence

adjustments,

bulbs,

of screws or

caused

in

shipment,

misuse or

and safety valves with
other than normal UPS charges,
wear and

beyond control

manufacturer.

Factory OEM parts receive a (90) day

installation

is

extended

for use in the U.S.A.

authorized

door adjustments,

to

burner

by erratic

repair by

installation and/or operating instructions,

service

performed during regular, weekday business hours.

or acts of

after (30) days

flames and

fasteners,

voltages

anyone other than

improper installation,

tear,

of the

proper installation
and use materials – is the responsibility of the

by a BKI F

to the original

reasonable

representative

God,

from equipment installation date,

cleaning of

or gas

company.

actory Authorized

broken

suppliers,

a BKI F

capillary tubes,

and check out of all

purchaser

up to (100) miles

pilot

burners,

actory Authorized

materials warranty
Service

and applies only to

travel

time

new equipment -

Center.

and travel

round

trip and

Service Center,

dealer

effective from

or

SS-OM-047 Revised 10/1/2013

Gas Pressure Fryer Table of Contents

The purchaser must post, in a prominent location, instructions to be followed in the event the user smells
gas. This information shall be obtained by consulting the local gas supplier.

FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any
other appliance.

Improper installation, adjustment, alteration, service or maintenance can cause property damage,
injury or death. Read the installation, operation and maintenance instructions thoroughly before
installing or servicing this equipment.

2

Gas Pressure Fryer Table of Contents

Table of Contents

Table of Contents..................................................................................................................................................... 1

Introduction .............................................................................................................................................................. 2

Safety..................................................................................................................................................................... 2

Safety Signs and Messages.............................................................................................................................. 2

Specific Precautions .......................................................................................................................................... 3

Equipotential ground plane ........................................................................................................................... 3

Full Disconnection......................................................................................................................................... 3

Safe Work Practices .......................................................................................................................................... 4

Safety Labels..................................................................................................................................................... 8

Installation ................................................................................................................................................................ 9

Inspection for Shipping Damage ........................................................................................................................... 9

Preparation ............................................................................................................................................................ 9

Location and Clearance......................................................................................................................................... 9

Installation Procedure .......................................................................................................................................... 10

Initial Test and Adjustment .................................................................................................................................. 11

Operation ................................................................................................................................................................ 12

Controls and Indicators........................................................................................................................................ 12

Care of the Shortening ........................................................................................................................................ 15

BLG and BLG-F Operation .................................................................................................................................. 16

Start-Up (BLG and BLG-F) .............................................................................................................................. 16

Cooking (BLG and BLG-F).............................................................................................................................. 17

BLG-FC Operation............................................................................................................................................... 18

System Programming ...................................................................................................................................... 18

Product Programming ..................................................................................................................................... 20

Start-Up (BLG-FC) .......................................................................................................................................... 23

Cooking (BLG-FC)........................................................................................................................................... 23

Operation After Gas or Power Outage ................................................................................................................ 24

Normal Shutoff..................................................................................................................................................... 24

Maintenance ........................................................................................................................................................... 25

Scheduled Maintenance ...................................................................................................................................... 25

Filter Pad Replacement................................................................................................................................... 28

Troubleshooting ................................................................................................................................................... 29

1

Gas Pressure Fryer Introduction

Introduction

The BLG Fryer is compact, attractive and functional in design. It is constructed of a stainless steel fryer pot for
cleaning ease. Exclusive BKI patented features and safety devices offer flexibility, efficiency and reliability plus
PERFECTION IN PRESSURE FRYING!

The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has been
built with care and dedication -- using the best materials available. Attention to the operating instructions
regarding proper installation, operation, and maintenance will result in long lasting dependability to insure the
highest profitable return on your investment.

PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If you have
any questions, please contact your BKI Distributor. If they are unable to answer your
questions, contact the BKI Technical Service Department, toll free: 1-800-927-6887.
Outside the U.S., call 1-864-963-3471.

Safety

Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you
see this symbol on your equipment, be alert to the potential for personal injury or property damage.

Safety Signs and Messages

The following Safety signs and messages are placed in this manual to provide instructions and identify specific
areas where potential hazards exist and special precautions should be taken. Know and understand the meaning
of these instructions, signs, and messages. Damage to the equipment, death or serious injury to you or other
persons may result if these messages are not followed.

This message indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided, may
result in minor or moderate injury. It may also be used to alert against unsafe practices.

This message is used when special information, instructions or identification are required
relating to procedures, equipment, tools, capacities and other special data.

2

Gas Pressure Fryer Introduction

Specific Precautions

Risk of fire exists if the oil level drops below 5mm of the maximum oil level.

Use of oil/shortening older than the manufacturer’s recommendations for life of
the oil is prone to surge boiling and flash fires. Follow the oil manufacturer’s
guidelines for the life cycle of oil/shortening.

Do not open the drain valve or the fill valve while the fryer is in operation.
Serious burns may result.

Follow instructions regarding effects of surge boiling of over-wet foods and
proper load size.

Equipotential ground plane
When a high current flows through a conductor, differences in potential appear
between the conductor and nearby metallic surfaces near the appliance. As a
result, sparks may be produced between the appliance and surrounding metal
surfaces. These sparks could cause serious injury, damage, or fire.

BKI provides an Equipotential ground terminal for the connection of a bonding
conductor after the installation of the appliance per lEC60417-1. This terminal is
located on the inside of the Power Entry Supply box near the Earth connection
and is marked with this symbol.

Full Disconnection

In accordance with Local and/or National wiring codes, the installer must provide
a means of full disconnection under over voltage Category III conditions. An IEC
approved cord and plug combination will meet this requirement.

Units not provided with a cord and plug do not meet this requirement. In
accordance with Local and/or National wiring codes, the installer must provide
the means of full disconnection.

The fryer is designed to hold a maximum of 75lbs (34KG) of oil/shortening.

The appliance and its individual shutoff valve must be disconnected from the gas
supply system during any pressure testing of that system at test pressures in
excess of ½ psi (3.5 kPa).

3

Gas Pressure Fryer Introduction

Safe Work Practices

Do Not Store Or Use Anything Flammable Near
The Fryer

Your pressure fryer is powered by either natural gas. Do not store or use
gasoline or any flammable liquids or vapors near this or any other
appliance. Flammable materials will burn easily. Letting any flammable
liquid or vapor get too close to the fryer could cause an explosion or fire.
Serious injury could result. Examples of flammables that you should not
store near the fryer are gasoline, paint, thinners or removers, gas tanks,
and cleaning materials.

Use Gas Safely-- Avoid Danger

Gas can be a dangerous fuel if not handled safely.

Make sure to ventilate the fryer properly. If the fryer is not properly
ventilated, carbon monoxide can be released around the fryer.
Asphyxiation or suffocation can occur if gas is not ventilated properly.

Before using this appliance for the first time, contact your local gas supplier
for instructions about what to do if you smell gas. Post those instructions
somewhere near the fryer, so that everyone who uses or works near the
fryer knows what to do if they smell gas.

Beware of High Voltage

This equipment uses high voltage. Serious injury can occur if you or any
untrained or unauthorized person installs, services, or repairs this
equipment. Always Use an Authorized Service agent to Service Your
Equipment.

Use the Fryer on Noncombustible Floors Only

Make sure your floor is noncombustible. Do not operate your fryer on floors
that are wood, carpeted or have rubber mats. Placing your fryer on a
combustible floor could cause a fire. Serious injury could result. Examples
of noncombustible floors where you can safely place your fryer are
concrete, tile, and ceramic.

Keep the Area Around Your Fryer Uncluttered

Make sure to keep the area around your fryer clear of any obstacles.
Serious injury can occur if you trip or fall near the fryer. You could be
burned by hot shortening that splashes out of the fryer or by falling against
the hot metal of the fryer.

4

Gas Pressure Fryer Introduction

Keep the Floor Around Your Fryer Clean Of
Shortening

Make sure to keep the floor around your fryer clean of shortening and
other liquids. Serious injury can occur if you slip near your fryer. You could
be burned by hot shortening that splashes out of the fryer or by falling
against the hot metal of the fryer.

Keep the Casters Locked

To avoid spilling shortening, keep the casters locked. If any shortening
spills near your fryer, clean it up immediately.

Do Not Overfill the Fryer with Shortening

Hot shortening and steam may escape and burn you if you put too much
shortening in the fryer. Fill the fryer to approximately one inch below the fill
marks that are inside the fryer pot. Heat the shortening. If needed, carefully
add more shortening to bring the level to the fill marks.

Do Not Let Any Water Get into The Fryer

Always remove excess moisture from food before placing it into the fryer
basket. Water will cause the hot shortening to spatter. You could be
burned.

Do Not Overload the Basket With Food

Hot shortening and steam may escape and burn you if you place too much
food in the basket.

Wear Safe Clothing Appropriate To Your Job

Always wear your insulated mitts when handling the fryer basket or touch
any hot metal surfaces. You received a pair of insulated mitts with your
fryer. If you lose or damage your mitts, you can buy new ones at your local
restaurant equipment supply store or from your local BKI Distributor.

Always wear non-skid shoes when working around the fryer or any other
equipment that uses shortening. Never wear loose clothing such as
neckties or scarves while operating your fryer. Keep loose hair tied back or

5

Gas Pressure Fryer Introduction

in a hair net while operating your fryer.

Always wear appropriate personal protection equipment during the filtering
process to guard against possible injury from hot oil.

Always wear appropriate personal protection equipment during the boil-out
process to guard against possible injury from hot cleaning solution.

Keep Away From the Vent

Hot steam escapes from the vent continuously when you are using your
fryer. You could be burned if you get too close to the vent.

Keep this manual with the Equipment

This manual is an important part of your equipment. Always keep it near
for easy access.

If you need to replace this manual, contact:

BKI

Technical Services Department
2812 Grandview Drive
Simpsonville, S.C. 29680
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471

Protect Children

Keep children away from this equipment. Children may not understand that
this equipment is dangerous for them and others.

NEVER allow children to play near or operate your equipment.

Keep Safety Labels Clean and in Good Condition

Do not remove or cover any safety labels on your equipment. Keep all
safety labels clean and in good condition. Replace any damaged or
missing safety labels. Refer to the Safety Labels section for illustration and
location of safety labels on this unit.

If you need a new safety label, obtain the number of the specific label
illustrated on page 8, then contact:

BKI

Technical Services Department
2812 Grandview Drive
Simpsonville, S.C. 29680
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471

6

Gas Pressure Fryer Introduction

Be Prepared for Emergencies

Be prepared for fires, injuries, or other emergencies.

Keep a first aid kit and a fire extinguisher near the equipment. You must
use a 40-pound Type BC fire extinguisher and keep it within 25 feet of your
equipment.

Keep emergency numbers for doctors, ambulance services, hospitals, and
the fire department near your telephone.

Know your responsibilities as an Employer

• Make certain your employees know how to operate the equipment.

• Make certain your employees are aware of the safety precautions on

the equipment and in this manual.

• Make certain that you have thoroughly trained your employees about
operating the equipment safely.

• Make certain the equipment is in proper working condition. If you make
unauthorized modifications to the equipment, you will reduce the
function and safety of the equipment.

Do Not Smoke Near The Fryer.

Electrical Grounding Instructions:

This appliance is equipped with a three-prong (grounding) plug for your
protection against shock hazard and should be plugged directly into a
properly grounded three-prong receptacle. Do not cut or remove the
grounding prong from this plug.

7

Gas Pressure Fryer Introduction

Safety Labels

8