BKI BLF-F Owner’s Manual

Extra-Large Electric Auto-Lift Fryer
SERIES: BLF
Operation Manual
BKI LIMITED WARRANTY
2812 Grandview Dr. Simpsonville, SC 29680 USA
(864) 963-3471 • Toll Free: (800) 927-6887 • Fax: (864) 963-5316
WHAT IS COVERED This warranty covers defects in material and workmanship under normal use, and applies only to the
WHO IS COVERED This
COVERAGE PERIOD
WARRANTY COVERAGE This
EXCEPTIONS Any exceptions must be pre-approved in advance and in writing by BKI. The extended door warranty
EXCLUSIONS
INSTALLATION Leveling, as well as
REPLACEMENT PARTS
The equipment has not been accidentally or intentionally damaged, altered or misused; The equipment is properly installed, adjusted, operated and maintained in accordance with national
and local codes, and in accordance with the installation and operating instructions provided with this product.
The serial number rating plate affixed to the equipment has not been defaced or removed.
warranty
for use in the U.S.A.
Warranty claims must be received in writing by BKI within one (1) year from date of installation or within one (1) year and three (3) months from data of shipment from the factory, whichever comes first.
COB Models: One (1) Year limited parts and labor.
COM Models: Two (2) Year limited parts and labor. COM convection ovens also have a two (2)
year door warranty.
CO1 Models: Two (2) Year limited parts and labor. Five (5) Year limited door warranty.
BevLes Products: Two (2) Year limited parts and labor.
Warranty period begins the date of dealer invoice to customer or ninety (90) days after shipment date from BKI, whichever comes first.
warranty authorized performed during regular, weekday business hours.
on convection ovens years 3 through 5 is a parts only warranty and does not include labor, travel, mileage or any other charges.
Negligence
Thermostat calibrations
Air and gas  Light Glass doors and
Fuses,
Adjustments
Tightening
Failures
Unauthorized
Damage
Alteration,
Thermostats
Freight – 
Ordinary
Failure to follow Events
installation BKI genuine
installation Warranty
liabilities on the consequential damages, unit. The repair or obligations under
is
extended
covers on-site labor, parts and
service
representative
or acts of
adjustments,
bulbs,
caused
beyond control
is in lieu of all
door adjustments,
to
burner
of screws or
by erratic
repair by
in
shipment,
misuse or
and safety valves with other than normal UPS charges, wear and
installation and/or operating instructions,
and use materials – is the responsibility of the
by a BKI F
proper installation
Factory OEM parts receive a (90) day
manufacturer’s
replacement
the terms of this
to the original
God,
after (30) days
flames and
fasteners,
voltages
anyone other than
improper installation,
tear,
of the
company.
actory Authorized
other warranties, expressed
part. BKI shall in no
or in any
of
purchaser
up to (100) miles
event
proven defective
warranty.
reasonable
from equipment installation date,
cleaning of
or gas
suppliers,
a BKI F
broken
capillary tubes,
and check out of all
Service
for
damages
and applies only to
travel
round
pilot
burners,
actory Authorized
materials warranty
Center.
or implied, and all
event
parts shall
time
trip and (2)
new equipment -
dealer
be liable for any
in excess of the
equipment purchased
and travel e
hours
Service Center,
or installer, not the
effective from the date of
constitute a
xpenses
travel time and
per
appropriate
other obligations
special, indirect
purchase
fulfillment of all
of the
manufacturer.
or
or
price of the
SS-OM-011.05 Revised 09/12/2018
Electric Autolift Fryer Table of Contents
1
Table of Contents
Table of Contents ........................................................................................................................................ 1
Introduction ................................................................................................................................................. 2
Safety Precautions .................................................................................................................................... 2
Safety Signs and Messages ................................................................................................................. 2
Specific Precautions ............................................................................................................................. 3
Equipotential ground plane .............................................................................................................. 3
Full Disconnection ............................................................................................................................ 3
Safe Work Practices ............................................................................................................................. 4
Safety Labels ........................................................................................................................................ 8
Installation ................................................................................................................................................... 9
Unpacking and Handling ........................................................................................................................... 9
Installation Procedure ............................................................................................................................... 9
Wiring ...................................................................................................................................................... 10
Initial Test and Adjustment ..................................................................................................................... 11
Operation ................................................................................................................................................... 12
Controls and Indicators ........................................................................................................................... 12
Care of the Shortening ............................................................................................................................ 15
BLF-F Operation ..................................................................................................................................... 16
Start-Up (BLF-F) ................................................................................................................................. 16
Cooking (BLF-F) ................................................................................................................................. 17
BLF-FC Operation .................................................................................................................................. 18
System Programming ......................................................................................................................... 18
Product Programming ........................................................................................................................ 21
Start-Up (BLF-FC) .............................................................................................................................. 24
Cooking (BLF-FC) .............................................................................................................................. 25
Maintenance .............................................................................................................................................. 27
Scheduled Maintenance ......................................................................................................................... 27
Filtering Procedure ............................................................................................................................. 28
Boil-Out Procedure ............................................................................................................................. 29
Filter Pad Replacement ...................................................................................................................... 31
Troubleshooting ...................................................................................................................................... 32
Notes .......................................................................................................................................................... 33
BKI Worldwide is a wholly owned subsidiary of Standex International Corporation.
Electric Autolift Fryer Introduction
2
Introduction
The BLF Fryer is compact, attractive and functional in design. It is constructed of a stainless steel fryer pot for cleaning ease. Exclusive BKI patented features and safety devices offer flexibility, efficiency and reliability plus PERFECTION IN FRYING!
The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has been built with care and dedication -- using the best materials available. Attention to the operating instructions regarding proper installation, operation, and maintenance will result in long lasting dependability to insure the highest profitable return on your investment.
PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If you have any questions, please contact your BKI Distributor. If they are unable to answer your questions, contact the BKI Technical Service Department, toll free: 1-800-927-6887. Outside the U.S., call 1-864-963-3471.
Safety Precautions
Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you see this symbol on your equipment, be alert to the potential for personal injury or property damage.
Safety Signs and Messages
The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken. Know and understand the meaning of these instructions, signs, and messages. Damage to the equipment, death or serious injury to you or other persons may result if these messages are not followed.
This message indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
This message is used when special information, instructions or identification are required relating to procedures, equipment, tools, capacities and other special data.
Electric Autolift Fryer Introduction
Risk of fire exists if the oil level drops below 5mm of the maximum oil level.
Use of oil/shortening older than the manufacturers recommendations for life of the oil is prone to surge boiling and flash fires. Follow the oil manufacturers guidelines for the life cycle of oil/shortening.
Do not open the drain valve or the fill valve while the fryer is under pressure. Serious burns may result.
Follow operator instructions regarding effects of surge boiling of over-wet foods and proper load size.
This unit may incorporate components that contain Mercury. The use of Mercury relays is an industry standard.
Equipotential ground plane When a high current flows through a conductor, differences in potential appear between the conductor and nearby metallic surfaces near the appliance. As a result, sparks may be produced between the appliance and surrounding metal surfaces. These sparks could cause serious injury, damage, or fire.
BKI provides an Equipotential ground terminal for the connection of a bonding conductor after the installation of the appliance per lEC60417-1. This terminal is located on the inside of the Power Entry Supply box near the Earth connection and is marked with this symbol.
Full Disconnection
In accordance with Local and/or National wiring codes, the installer must provide a means of full disconnection under over voltage Category III conditions. An IEC approved cord and plug combination will meet this requirement.
Units not provided with a cord and plug do not meet this requirement. In accordance with Local and/or National wiring codes, the installer must provide the means of full disconnection.
The fryer is designed to hold a maximum of 75 lb (34 kg) of oil/shortening.
Specific Precautions
California Residents Only. This product can expose you to chemicals
including chromium, and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
3
Electric Autolift Fryer Introduction
4
Safe Work Practices
Keep The Casters Locked
To avoid spilling shortening, keep the casters locked. If any shortening spills near your fryer, clean it up immediately.
Noncombustible Floors Only
Make sure your floor is noncombustible. Do not operate your fryer on floors that are wood, carpeted or have rubber mats. 
Placing your fryer on a combustible floor could cause a
fire. Serious injury could result.
Examples of noncombustible floors where you can safely place your fryer are concrete, tile, and ceramic.
Keep The Area Around Your Fryer Uncluttered
Make sure to keep the area around your fryer clear of any obstacles.
Serious injury can occur if you trip or fall near the fryer. You could be burned by hot shortening that splashes out of the fryer or by falling against the hot metal of the fryer.
Keep The Floor Around Your Fryer Clean Of Shortening
Make sure to keep the floor around your fryer clean of shortening and other liquids.
Serious injury can occur if you slip near your fryer. You could be burned by hot shortening that splashes out of the fryer or by falling against the hot metal of the fryer.
Electric Autolift Fryer Introduction
5
Do Not Overfill The Fryer With Shortening
Hot shortening and steam may escape and burn you if you put too much shortening in the fryer. Fill the fryer to approximately one inch below the fill marks that are inside the fryer pot. Heat the shortening. If needed, carefully add more shortening to bring the level to the fill marks.
Do Not Let Any Water Get Into The Fryer
Always remove excess moisture from food before placing it into the fryer basket. Water will cause the hot shortening to spatter. You could be burned.
Do Not Overload The Basket With Food
Hot shortening and steam may escape and burn you if you place too much food in the basket.
Wear Safe Clothing Appropriate To Your Job
Always wear your insulated mitts when handling the fryer basket or touch any hot metal surfaces. You received a pair of insulated mitts with your fryer. If you lose or damage your mitts, you can buy new ones at your local restaurant equipment supply store or from your local BKI Distributor.
Always wear non-skid shoes when working around the fryer or any other equipment that uses shortening. Never wear loose clothing such as neckties or scarves while operating your fryer. Keep loose hair tied back or in a hair net while operating your fryer.
Always wear appropriate personal protection equipment during the filtering process to guard against possible injury from hot oil.
Always wear appropriate personal protection equipment during the boil-out process to guard against possible injury from hot cleaning solution.
Electric Autolift Fryer Introduction
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Keep this manual with the Equipment
This manual is an important part of your equipment. Always keep it near for easy access.
If you need to replace this manual, contact:
BKI
Technical Services Department 2812 Grandview Drive Simpsonville, S.C. 29680 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471
Protect Children
Keep children away from this equipment. Children may not understand that this equipment is dangerous for them and others.
NEVER allow children to play near or operate your equipment.
Keep Safety Labels Clean and in Good Condition
Do not remove or cover any safety labels on your equipment. Keep all safety labels clean and in good condition. Replace any damaged or missing safety labels. Refer to the Safety Labels section for illustration and location of safety labels on this unit.
If you need a new safety label, obtain the number of the specific label illustrated on page 8, then contact:
BKI
Technical Services Department 2812 Grandview Drive Simpsonville, S.C. 29680 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471
Electric Autolift Fryer Introduction
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Be Prepared for Emergencies
Be prepared for fires, injuries, or other emergencies. Keep a first aid kit and a fire extinguisher near the equipment.
You must use a 40-pound Type BC fire extinguisher and keep it within 25 feet of your equipment.
Keep emergency numbers for doctors, ambulance services, hospitals, and the fire department near your telephone.
Know your responsibilities as an Employer
Make certain your employees know how to operate the equipment.
Make certain your employees are aware of the safety precautions on the equipment and in this manual.
Make certain that you have thoroughly trained your employees about operating the equipment safely.
Make certain the equipment is in proper working condition. If you make unauthorized modifications to the equipment, you will reduce the function and safety of the equipment.
Electric Autolift Fryer Introduction
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Safety Labels
Electric Autolift Fryer Installation
9
Installation
Serious injury, equipment damage or death could result if attempting to install this fryer yourself. Ensure that an authorized BKI service agent installs the fryer.
Unpacking and Handling
It is the owners’ responsibility to file all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive. If damage to cartons or crates is found, or if a shortage is found, note this on the bill of lading (all copies) prior to signing.
If damage is found when the equipment is opened, immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your shipment. Ask for an immediate inspection of your concealed damage item. Packaging material MUST be retained to show the inspector from the truck line.
Installation Procedure
1. Remove the shipping packing materials from the interior and exterior of the fryer.
Risk of electric shock – Fryer must be secured to building structure. Follow restraining device instructions for proper installation.
2. Install an ANSI Z83.11/CGA 1.8 compliant restraining device (such as BKI part number FT0279) per the instructions below:
Mount the wall attachment according the restraining device manufacturer instructions.
Attach the spring-loaded hook on the restraining device to the eye-bolt mounted to the fryer
then attach the other spring-loaded hook to the wall attachment.
3. Lock the casters so the fryer does not move. Every time the fryer is used, make sure the casters are locked so the fryer cannot move.
4. Clean the fryer pot before filling with shortening.
5. Place the DRAIN handle in the CLOSED position.
Electric Autolift Fryer Installation
10
Wiring
Electrocution, equipment failure or property damage could result if an unlicensed electrician performs the electrical installation. Ensure that a licensed electrician perform the electrical installation in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI NFPA 70-20XX.
This unit, when installed by an authorized BKI service agent, must be wired for use in accordance with all applicable local, state, and federal codes. For specific electrical requirements and connections refer to the wiring diagram attached to the unit or provided in the Service Manual.
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