BKI BHI-T User Manual

Hot Deli Display Island
MODELS BHI, BHI-T Service Manual
Serial Numbers 128049 and Higher
CS-TM-018.01 Revised 03/22/13
WHAT IS
WHO IS
COVERAGE PERIOD
WARRANTY COVERAGE
EXCEPTIONS
EXCLUSIONS
INSTALLATION
REPLACEMENT PARTS
COVERED
COVERED
BKI LIMITED W ARRANTY
2812 Grandview Dr. • Simpsonville, SC 29680 • USA
This warranty covers defects in material and workmanship under normal use, and applies only to the original purchaser providing that:
 The equipment has not been accidentally or intentionally damaged, altered or misused;  The equipment is properly installed, adjusted, operated and maintained in accordance
national and local codes, and in accordance with the installation and operating
with instructions provided with this product.
 The serial number rating plate affixed to the equipment has not been defaced or
removed.
This
equipment purchased
 Warranty claims must be received in writing by BKI within one (1) year from
date of installation or within one (1) year and three (3) months from data of shipment from the factory, whichever comes first.
 COB Models: One (1) Year limited parts and labor.  COM Models: Two (2) Year limited parts and labor. COM convection ovens also have
a two (2) year door warranty.
 CO1 Models: Two (2) Year limited parts and labor. Five (5) Year limited door
warranty.
 BevLes Products: Two (2) Year limited parts and labor.  Warranty period begins the date of dealer invoice to customer or ninety (90) days
after shipment date from BKI, whichever comes first.
This
warranty
xpenses
e hours
travel time and
extended door warranty on convection ovens years 3 through 5 is a parts only warranty and does not include labor, travel, mileage or any other charges.
 Thermostat calibrations  Air and gas  Light  Glass doors and  Fuses,  Adjustments  Tightening  Failures  Unauthorized  Damage  Alteration,  Thermostats  Freight –  Ordinary  Failure to follow  Events
appropriate installation
per installer, not the
BKI genuine date of
warranty
covers on-site labor, parts and
of the
Any exceptions must be pre-approved in advance and in writing by BKI. The
 Negligence
adjustments,
bulbs,
of screws or
caused
in
shipment,
misuse or
and safety valves with other than normal UPS charges, wear and
beyond control
Leveling, as well as
manufacturer.
Factory OEM parts receive a (90) day
installation
is
extended
for use in the U.S.A.
authorized
door adjustments,
to
burner
by erratic
repair by
installation and/or operating instructions,
by a BKI F
service
performed during regular, weekday business hours.
or acts of
after (30) days
flames and
fasteners,
voltages
anyone other than
improper installation,
tear,
of the
company.
proper installation
and use materials – is the responsibility of the
actory Authorized
to the original
representative
God,
from equipment installation date,
cleaning of
or gas
broken
purchaser
reasonable
suppliers,
a BKI F
capillary tubes,
and check out of all
Service
travel
up to (100) miles
pilot
burners,
actory Authorized
materials warranty
Center.
and applies only to
time
and travel
round
trip and (2)
Service Center,
new equipment -
dealer
effective from the
or
CS-TM-018.01 Revised 03/22/13
Hot Deli Display Island Table of Contents
Table of Contents
Table of Contents..................................................................................................................................................... 1
Introduction .............................................................................................................................................................. 2
Safety Precautions................................................................................................................................................. 2
Safety Signs and Messages.............................................................................................................................. 2
Safe Work Practices .......................................................................................................................................... 3
Safety Labels..................................................................................................................................................... 5
Operation .................................................................................................................................................................. 6
Controls and Indicators.......................................................................................................................................... 6
Unit Startup and Preheating .................................................................................................................................. 7
BHI..................................................................................................................................................................... 7
BHI-T ................................................................................................................................................................. 7
Temperature Adjustment ....................................................................................................................................... 7
Operational Guidelines .......................................................................................................................................... 8
Unit Shutdown ....................................................................................................................................................... 8
Installation ................................................................................................................................................................ 9
Instructions For Shipping Damage ........................................................................................................................ 9
Location and Placement ........................................................................................................................................ 9
Wiring..................................................................................................................................................................... 9
Maintenance ........................................................................................................................................................... 10
Scheduled Maintenance ...................................................................................................................................... 10
Cleaning .......................................................................................................................................................... 10
Troubleshooting ................................................................................................................................................... 11
Replacement Parts................................................................................................................................................. 12
BHI ....................................................................................................................................................................... 12
BHI-T ................................................................................................................................................................... 13
Wiring Diagrams..................................................................................................................................................... 14
Notes ....................................................................................................................................................................... 21
1
Hot Deli Display Island Introduction
Introduction
Congratulations! You have chosen a Hot Deli Display Island that will give you many years of fine service from the original manufacturer, BKI.
The BKI name and trademark on this unit assures you of the finest in design and engineering — that it has been built with care and dedication — using the best materials available. Attention to the operating instructions regarding proper installation, operation, and maintenance will result in long lasting dependability to insure the highest profitable return on your investment.
PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If you have any questions, please contact your BKI Distributor. If they are unable to answer your questions, contact the BKI Technical Service Department, toll free: 1-800-927-6887. Outside the U.S., call 1-864-963-3471.
Safety Precautions
Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you see this symbol on your equipment, be alert to the potential for personal injury or property damage.
Safety Signs and Messages
The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken. Know and understand the meaning of these instructions, signs, and messages. Damage to the equipment, death or serious injury to you or other persons may result if these messages are not followed.
This message indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
This message is used when special information, instructions or identification are required relating to procedures, equipment, tools, capacities and other special data.
2
Hot Deli Display Island Introduction
Safe Work Practices
Beware of High Voltage
This equipment uses high voltage. Serious injury can occur if you or any untrained or unauthorized person installs, services, or repairs this equipment. Always Use an Authorized Service agent to Service Your Equipment.
Keep this manual with the Equipment
This manual is an important part of your equipment. Always keep it near for easy access. If you need to replace this manual, contact:
BKI
Technical Services Department 2812 Grandview Drive Simpsonville, S.C. 29680 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471
Protect Children
Keep children away from this equipment. Children may not understand that this equipment is dangerous for them and others.
NEVER allow children to play near or operate your equipment.
Keep Safety Labels Clean and in Good Condition
Do not remove or cover any safety labels on your equipment. Keep all safety labels clean and in good condition. Replace any damaged or missing safety labels. Refer to the Safety Labels section for illustration and location of safety labels on this unit. If you need a new safety label, obtain the number of the specific label illustrated on page 5, then contact:
BKI
Technical Services Department 2812 Grandview Drive Simpsonville, S.C. 29680 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471
Be Prepared for Emergencies
Be prepared for fires, injuries, or other emergencies.
Keep a first aid kit and a fire extinguisher near the equipment. You must use a 40­pound Type BC fire extinguisher and keep it within 25 feet of your equipment.
Keep emergency numbers for doctors, ambulance services, hospitals, and the fire department near your telephone.
3
Hot Deli Display Island Introduction
Know your responsibilities as an Employer
Make certain your employees know how to operate the equipment.
Make certain your employees are aware of the safety precautions on the
equipment and in this manual.
Make certain that you have thoroughly trained your employees about operating the equipment safely.
Make certain the equipment is in proper working condition. If you make unauthorized modifications to the equipment, you will reduce the function and safety of the equipment.
4
Hot Deli Display Island Introduction
Safety Labels
5
Hot Deli Display Island Operation
Operation
Controls and Indicators
6
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