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Hot Deli Display Island
MODELS BHI, BHI-T
Service Manual
Serial Numbers 128049 and Higher
CS-TM-018.01 Revised 03/22/13
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(864) 963-3471 • Toll Free: (800) 927-6887 • Fax: (864) 963-5316
WHAT IS
WHO IS
COVERAGE PERIOD
WARRANTY COVERAGE
EXCEPTIONS
EXCLUSIONS
INSTALLATION
REPLACEMENT PARTS
COVERED
COVERED
BKI LIMITED W ARRANTY
2812 Grandview Dr. • Simpsonville, SC 29680 • USA
This warranty covers defects in material and workmanship under normal use, and applies
only to the original purchaser providing that:
The equipment has not been accidentally or intentionally damaged, altered or misused;
The equipment is properly installed, adjusted, operated and maintained in accordance
national and local codes, and in accordance with the installation and operating
with
instructions provided with this product.
The serial number rating plate affixed to the equipment has not been defaced or
removed.
This
equipment purchased
Warranty claims must be received in writing by BKI within one (1) year from
date of installation or within one (1) year and three (3) months from data of
shipment from the factory, whichever comes first.
COB Models: One (1) Year limited parts and labor.
COM Models: Two (2) Year limited parts and labor. COM convection ovens also have
a two (2) year door warranty.
CO1 Models: Two (2) Year limited parts and labor. Five (5) Year limited door
warranty.
BevLes Products: Two (2) Year limited parts and labor.
Warranty period begins the date of dealer invoice to customer or ninety (90) days
after shipment date from BKI, whichever comes first.
This
warranty
xpenses
e
hours
travel time and
extended door warranty on convection ovens years 3 through 5 is a parts only warranty and
does not include labor, travel, mileage or any other charges.
Thermostat calibrations
Air and gas
Light
Glass doors and
Fuses,
Adjustments
Tightening
Failures
Unauthorized
Damage
Alteration,
Thermostats
Freight –
Ordinary
Failure to follow
Events
appropriate installation
per
installer, not the
BKI genuine
date of
warranty
covers on-site labor, parts and
of the
Any exceptions must be pre-approved in advance and in writing by BKI. The
Negligence
adjustments,
bulbs,
of screws or
caused
in
shipment,
misuse or
and safety valves with
other than normal UPS charges,
wear and
beyond control
Leveling, as well as
manufacturer.
Factory OEM parts receive a (90) day
installation
is
extended
for use in the U.S.A.
authorized
door adjustments,
to
burner
by erratic
repair by
installation and/or operating instructions,
by a BKI F
service
performed during regular, weekday business hours.
or acts of
after (30) days
flames and
fasteners,
voltages
anyone other than
improper installation,
tear,
of the
company.
proper installation
and use materials – is the responsibility of the
actory Authorized
to the original
representative
God,
from equipment installation date,
cleaning of
or gas
broken
purchaser
reasonable
suppliers,
a BKI F
capillary tubes,
and check out of all
Service
travel
up to (100) miles
pilot
burners,
actory Authorized
materials warranty
Center.
and applies only to
time
and travel
round
trip and (2)
Service Center,
new equipment -
dealer
effective from the
or
CS-TM-018.01 Revised 03/22/13
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Hot Deli Display Island Table of Contents
Table of Contents
Table of Contents..................................................................................................................................................... 1
Introduction .............................................................................................................................................................. 2
Safety Precautions................................................................................................................................................. 2
Safety Signs and Messages.............................................................................................................................. 2
Safe Work Practices .......................................................................................................................................... 3
Safety Labels..................................................................................................................................................... 5
Operation .................................................................................................................................................................. 6
Controls and Indicators.......................................................................................................................................... 6
Unit Startup and Preheating .................................................................................................................................. 7
BHI..................................................................................................................................................................... 7
BHI-T ................................................................................................................................................................. 7
Temperature Adjustment ....................................................................................................................................... 7
Operational Guidelines .......................................................................................................................................... 8
Unit Shutdown ....................................................................................................................................................... 8
Installation ................................................................................................................................................................ 9
Instructions For Shipping Damage ........................................................................................................................ 9
Location and Placement ........................................................................................................................................ 9
Wiring..................................................................................................................................................................... 9
Maintenance ........................................................................................................................................................... 10
Scheduled Maintenance ...................................................................................................................................... 10
Cleaning .......................................................................................................................................................... 10
Troubleshooting ................................................................................................................................................... 11
Replacement Parts................................................................................................................................................. 12
BHI ....................................................................................................................................................................... 12
BHI-T ................................................................................................................................................................... 13
Wiring Diagrams..................................................................................................................................................... 14
Notes ....................................................................................................................................................................... 21
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Hot Deli Display Island Introduction
Introduction
Congratulations! You have chosen a Hot Deli Display Island that will give you many years of fine service from
the original manufacturer, BKI.
The BKI name and trademark on this unit assures you of the finest in design and engineering — that it has been
built with care and dedication — using the best materials available. Attention to the operating instructions
regarding proper installation, operation, and maintenance will result in long lasting dependability to insure the
highest profitable return on your investment.
PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If you have
any questions, please contact your BKI Distributor. If they are unable to answer your
questions, contact the BKI Technical Service Department, toll free: 1-800-927-6887.
Outside the U.S., call 1-864-963-3471.
Safety Precautions
Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you
see this symbol on your equipment, be alert to the potential for personal injury or property damage.
Safety Signs and Messages
The following Safety signs and messages are placed in this manual to provide instructions and identify specific
areas where potential hazards exist and special precautions should be taken. Know and understand the meaning
of these instructions, signs, and messages. Damage to the equipment, death or serious injury to you or other
persons may result if these messages are not followed.
This message indicates an imminently hazardous situation that, if not avoided, will result
in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, may
result in minor or moderate injury. It may also be used to alert against unsafe practices.
This message is used when special information, instructions or identification are required
relating to procedures, equipment, tools, capacities and other special data.
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Hot Deli Display Island Introduction
Safe Work Practices
Beware of High Voltage
This equipment uses high voltage. Serious injury can occur if you or any untrained
or unauthorized person installs, services, or repairs this equipment. Always Use an
Authorized Service agent to Service Your Equipment.
Keep this manual with the Equipment
This manual is an important part of your equipment. Always keep it near for easy
access. If you need to replace this manual, contact:
BKI
Technical Services Department
2812 Grandview Drive
Simpsonville, S.C. 29680
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471
Protect Children
Keep children away from this equipment. Children may not understand that this
equipment is dangerous for them and others.
NEVER allow children to play near or operate your equipment.
Keep Safety Labels Clean and in Good Condition
Do not remove or cover any safety labels on your equipment. Keep all safety labels
clean and in good condition. Replace any damaged or missing safety labels. Refer
to the Safety Labels section for illustration and location of safety labels on this unit.
If you need a new safety label, obtain the number of the specific label illustrated on
page 5, then contact:
BKI
Technical Services Department
2812 Grandview Drive
Simpsonville, S.C. 29680
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471
Be Prepared for Emergencies
Be prepared for fires, injuries, or other emergencies.
Keep a first aid kit and a fire extinguisher near the equipment. You must use a 40pound Type BC fire extinguisher and keep it within 25 feet of your equipment.
Keep emergency numbers for doctors, ambulance services, hospitals, and the fire
department near your telephone.
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Hot Deli Display Island Introduction
Know your responsibilities as an Employer
• Make certain your employees know how to operate the equipment.
• Make certain your employees are aware of the safety precautions on the
equipment and in this manual.
• Make certain that you have thoroughly trained your employees about operating
the equipment safely.
• Make certain the equipment is in proper working condition. If you make
unauthorized modifications to the equipment, you will reduce the function and
safety of the equipment.
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Hot Deli Display Island Introduction
Safety Labels
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Hot Deli Display Island Operation
Operation
Controls and Indicators
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Hot Deli Display Island Operation
Unit Startup and Preheating
BHI
1. Open the access door to the control panel and place the POWER switch in the 1 position.
2. Place THERMOSTAT ZONE knobs 1, 2 and 3 to the number 5 position. The pilot light for each thermostat
will cycle on and off to indicate that proper temperature is being maintained for that zone.
3. Allow the equipment to preheat for 30 minutes before loading it with product.
BHI-T
1. Open the access door to the control panel and place the POWER switch in the 1 position.
2. Place THERMOSTAT ZONE knobs 1, 2 and 3 to the number 5 position. The pilot light for each thermostat
will cycle on and off to indicate that proper temperature is being maintained for that zone.
3. Place THERMOSTAT ZONE knob 4 to the number 5 position. The pilot light for this thermostat will cycle
on and off to indicate that proper temperature is being maintained for the upper shelf.
4. Allow the equipment to preheat for 30 minutes before loading it with product.
Temperature Adjustment
After loading the unit with product, it may be necessary to adjust the thermostat knobs in order to maintain the
proper internal temperature for the product on display. The thermostat knobs should be set to the lowest possible
number that will maintain the proper product temperature.
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Hot Deli Display Island Operation
Operational Guidelines
• Foods should be a minimum of 160° F. before being placed in the unit.
• Foods loaded in first should be served first as much as is practical.
• Check Federal and State Health and Sanitation Regulations for internal temperature required for holding
cooked foods for sale. Maintaining these temperatures often tends to continue to cook certain products.
Therefore, smaller amounts of bulk foods should be displayed at non-peak periods and the warmer
refilled as needed.
This equipment is designed to temporarily slow the cooking of food.
Unit Shutdown
1. Remove all food from the equipment.
2. Place the THERMOSTAT knobs to the OFF position.
3. Place the POWER switch to the 0 position.
4. Allow the equipment to cool to room temperature.
5. Remove any residue and clean the equipment thoroughly.
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Hot Deli Display Island Installation
Installation
Serious injury, equipment damage or death could result if attempting to install this unit
yourself. Ensure that an authorized BKI service agent installs the unit.
Instructions For Shipping Damage
You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for
damage when they arrive. If there is damage noted to shipping crates or cartons, or, if a shortage is found, note
this on the bill of lading (all copies) before signing.
If damage is detected when the equipment is uncrated, immediately call the delivering truck line and follow up the
call with a written report indicating concealed damage to your equipment. Ask for an immediate inspection of your
concealed damage item. Crating material MUST be retained to show the inspector from the truck line.
Location and Placement
Move the unit to a permanent location then level it using a 4’ level and the leg levelers.
Wiring
Electrocution, equipment failure or property damage could result if an unlicensed
electrician performs the electrical installation. Ensure that a licensed electrician perform
the electrical installation in accordance with local codes, or in the absence of local codes,
with the National Electrical Code, ANSI NFPA 70-20XX.
This unit, when installed by an authorized BKI service agent, must be wired for use in accordance with all
applicable local, state, and federal codes. For specific electrical requirements and connections refer to the wiring
diagram attached to the unit or provided in the Service Manual.
The kickplates included with this product are to be installed, and the product is to be
sealed to the floor prior to use.
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Hot Deli Display Island Maintenance
Maintenance
Failure to comply with the maintenance below could result in a serious accident.
Electrocution, equipment failure or property damage could result if an unlicensed
electrician performs electrical repair. Ensure that a licensed electrician perform electrical
repair.
Scheduled Maintenance
Failure to remove power from this unit may cause severe electrical shock. This unit may
have more than one disconnect switch.
Never use abrasive cleaners that may damage the finish.
Never steam clean the interior.
Avoid getting excess water in the interior of the unit.
Do not leave this unit on and unattended after business hours.
Cleaning
This unit should be cleaned at the end of each working day. Use the following procedure:
1. Remove all food from the equipment.
2. Place the THERMOSTAT ZONE knobs to the OFF position.
3. Place the POWER switch to the 0 position.
4. Cut OFF the circuit breaker supplying power to the unit at the building power panel.
5. Allow the equipment to cool to room temperature.
6. Remove any residue and clean the equipment thoroughly.
7. Sponge the inside and outside of the unit with a mild soap and water solution, being sure to clean all
areas. Avoid getting water in the interior of the unit.
8. Wipe the parts and unit dry with a soft, clean cloth.
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Hot Deli Display Island Maintenance
Troubleshooting
Problem Cause Possible Solution
No Heat and Lights
All Lights ON but No Heat from
any Temperature Zone
All Temperature Zones Heat but
No Lights illuminate
All Lights are On and all
Temperature Zones heat except
one
All Temperature Zones Heat
and all lights are on except one
Holding Temperature Not
Adequate
Main power switch is off. Place main power switch on.
No Power to the case. Check circuit breaker or fuses at
building power panel. If problem
persists, contact an authorized
BKI service agent for corrective
action.
Possible defective switch. Contact an authorized BKI service
agent for corrective action.
Possible defective
component in the heating
circuit.
Possible defective
component in the lighting
circuit.
Possible defective Heating
Element or thermostat.
Possible bulb failure. Replace bulb.
Unit and food pans have not
been preheated.
Contact an authorized BKI service
agent for corrective action.
Contact an authorized BKI service
agent for corrective action.
Contact an authorized BKI service
agent for corrective action.
Refer to the preheating section on
page 7. If problem persists,
contact an authorized BKI service
agent for corrective action.
One or more heating
elements or thermostats not
operating properly.
Product is below 160° F
when loaded.
Contact an authorized BKI service
agent for corrective action.
Check product temperature
before loading the case.
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Hot Deli Display Island Replacement Parts
Replacement Parts
Use the information in this section to identify replacement parts. To order replacement parts, call your local BKI
sales and service representative. Before calling, please note the serial number on the rating tag affixed to the unit.
BHI
PART # DESCRIPTION
B0555
LH0021
C0751
or
C0754
B0090 BALLAST – 120V-277V, .28A
FL0047 FLUORESCENT BULB, T5, 14W W/ SHATTER SHIELD
CONTROL PANEL
PL004 PILOT LIGHT, 250V, 10W
S0006 MAIN SWITCH, 600V, 30A
S0141 INFINITE SWITCH, 240V 13A
K0040 KNOB
BULB, 150W 240V HALOGEN COATED
LAMPHOLDER, HI TEMP
HEATER – 400W 208V
HEATER – 400W 230V
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Hot Deli Display Island Replacement Parts
BHI-T
PART # DESCRIPTION
B0555
LH0021
C0751
or
C0754
C0753
or
C0091
B0090 BALLAST – 120V-277V, .28A
FL0047 FLUORESCENT BULB, T5, 14W W/ SHATTER SHIELD
CONTROL PANEL
FH0001 FUSE HOLDER, 15A 300V
F0097 FUSE, 15A 300V TYPE G
PL004 PILOT LIGHT, 250V, 10W
S0006 MAIN SWITCH, 600V, 30A
S0141 INFINITE SWITCH, 240V 13A
K0040 KNOB
BULB, 150W 240V HALOGEN COATED
LAMPHOLDER, HI TEMP
HEATER – 208V 400W (BASE)
HEATER – 230V 400W (BASE)
HEATER – 208V 500W (SHELF)
HEATER – 230V 500W (SHELF)
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Hot Deli Display Island Wiring Diagrams
Wiring Diagrams
Refer to the table below to find the wiring diagram associated with your unit.
Wiring Diagram Part # Page #
BHI 208V/240V/1 Phase w/fluorescent bulb SB711900 15
BHI-T 208V/240V/1 Phase w/fluorescent bulb SB711901 17
BHI 208V/1 Phase w/150W bulb SB711902 19
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Hot Deli Display Island Wiring Diagrams
Figure 1. BHI 208V/240V/1 Phase (Sheet 1 of 2)
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Hot Deli Display Island Wiring Diagrams
Figure 1. BHI 208V/240V/1 Phase (Sheet 2 of 2)
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Hot Deli Display Island Wiring Diagrams
Figure 2. BHI-T 208V/240V/1 Phase (Sheet 1 of 2)
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Hot Deli Display Island Wiring Diagrams
Figure 2. BHI-T 208V/240V/1 Phase (Sheet 2 of 2)
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Hot Deli Display Island Wiring Diagrams
Figure 3. BHI 208V/1 Phase w/150W bulb (Sheet 1 of 2)
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Hot Deli Display Island Wiring Diagrams
Figure 3. BHI 208V/1 Phase w/150W bulb (Sheet 2 of 2)
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Hot Deli Display Island Notes
Notes
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2812 Grandview Dr., Simpsonville, S.C. 29680, USA
http://www.bkideas.com
Made and printed in the U.S.A
LI0266/0407
CS-TM-018.01 Revised 03/22/13
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Hot Deli Display Island Notes
REVISION HISTORY
REVISION
DATE REVISED BY DESCRIPTION
01 03/22/13 KW Initial Release-Supersedes all previous
releases
2
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