Biro PRO-9 Service Manual
SIR STEAK
MODEL PRO-9
MODEL PRO-9
with Solid State Relay
with Solid State Relay
Operation and Service Manual
Operation and Service Manual
Starting with Serial Number 30,000
Starting with Serial Number 30,000
Tenderizer Parts List
Biro Designed Biro Built
+
IMPORTANT NOTICE
This Manual contains important
safety instructions which must
be strictly followed when using
this equipment.
+
T3400-091
Part No.
2-09-37
1-06-38
TABLE OF CONTENTS
Page
NOTICETOOWNERSANDOPERATORS......................................... 1
SAFETYTIPS............................................................... 2
INSTALLATION ............................................................. 3
OPERATION................................................................ 4
TOPROCESSPRODUCT ................................................ 4
TOUNJAMORUNCLOG................................................. 5
CLEANING................................................................. 6
CLEANINGTHESAFETYCOVERANDCASE................................. 6
CLEANINGTHECRADLEANDBLADEASSEMBLIES........................... 6
MAINTENANCE .............................................................13
WIRINGDIAGRAMS........................................................15-16
PARTSDIAGRAMS...........................................................17
PARTSLIST/ORDERING.......................................................27
OPERATOR’SSIGNATUREPAGE................................................30
LIMITEDWARRANTY.........................................................31
NOTICE TO OWNERS AND OPERATORS ..........................................1
SAFETY TIPS.......................................................................2
ALLATION.....................................................................3
INST
ERATION........................................................................4
OP
O PROCESS PRODUCT......................................................4
T
TO UNJAM OR UNCL
OG.....................................................5
CLEANING.........................................................................6
CLEANING THE SAFETY COVER AND CASE..................................6
MAINTENANCE....................................................................14
WIRING DIAGRAMS.......................................................... 16 & 17
PART
P
OP
LIMITED W
CLEANING THE CRADLE AND BLADE ASSEMBLIES..........................6
ASSEMBLY OF PRO-9 CRADLES...............................................9
S DIAGRAMS.................................................................. 18
ARTS LIST/ORDERING............................................................28
ERATOR’S SIGNATURE PAGE....................................................31
ARRANTY.............................................................. 32
— NOTES —
BIRO’s products are designed to process food products safely and efficiently. Unless the operator is properly trained and supervised, however, there is the possibility of a serious injury. It is the
responsibility of the owner to assure that this machine is used properly and safely, strictly following
the instructions contained in this Manual and any requirements of local law.
No one should use or service this machine without proper training and supervision. All operators should read and be thoroughly familiar with the procedures contained in this Manual. Even so,
BIRO cannot anticipate every circumstance or environment in which its products will be used.
You, the owner and operator, must remain alert to the hazards posed by the function of this equipment — particularly the SHARP ROTATING BLADES. No one under eighteen (18) years of age
should operate this equipment. If you are uncertain about a particular task, ask your supervisor.
This Manual contains a number of safe practices in the SAFETY TIPS section. Additional warnings are placed throughout the Manual. Warnings related to your personal safety are indicated by:
Warnings related to possible damage to the equipment are indicated by:
If any warning label, or Manual becomes misplaced, damaged, or illegible, please contact your
nearest Distributor or BIRO directly for a replacement.
Remember, however, this Manual or the warning labels do not replace the need to be alert and
to use your common sense when using this equipment.
This Manual applies to machines with serial number 30,000 and higher; to machines with redesigned SD gear box, serial number 52,902 and higher; and machines with redesigned heavy duty
gear box, serial number 52,884 and higher.
1
NOTICE TO OWNERS AND OPERATORS
OR
- NOTE -
A copy of this manual is included with each PRO-9 TENDERIZER
The descriptions and illustrations contained in this manual are not binding.
The manufacturer reserves the right to introduce any modification without
updating the manual.
SAFETY TIPS
SHARP ROTATING BLADES
TO AVOID SERIOUS PERSONAL INJURY
· NEVER Touch This Machine without Training and Authorization by Your Supervisor.
· ALWAYS Read Operation and Service Manual BEFORE Operating, Cleaning, or Servicing.
· ALWAYS Keep Hands Clear of Blades and Moving Parts.
· ONLY Use a Qualified Electrician to Install According to Local Building Codes: Machine MUST
Be Properly Grounded.
· ONLY Install on Level, Non-Skid Surface in Clean, Well-Lighted Work Area Away from Children
and Visitors.
· DO NOT Tamper With, Bypass or Remove the Safety Cover, Interlock Switch, or Toggle
Switch.
· DO NOT Operate With the Safety Cover in Raised Position or Removed. Safety Cover MUST
Be Down During Operation.
· ONLY Operate Machine by Using the Machine’s ON/OFF Toggle Switch. ALWAYS Turn Off
Toggle Switch When Not in Use.
· DO NOT Wear Gloves While Operating.
· ALWAYS Turn Off and Unplug Machine From Power Source and Perform Lockout/Tagout
Procedures BEFORE Cleaning, Servicing, or Attempting to Unjam or Unclog.
· ALWAYS Wear Wire Mesh Safety Gloves When Touching or Handling Stew Cutter Attachments.
· NEVER Leave Machine Unattended While Running.
· PROMPTLY REPLACE Any Worn or Illegible Warning Labels.
· USE ONLY BIRO Parts and Accessories Properly Installed.
2
I. INSTALLATION
TO AVOID SERIOUS PERSONAL INJURY, PROPERLY INSTALL
EQUIPMENT IN ADEQUATE WORK AREA
· ALWAYS Use Qualified Technician and Electrician for Installation.
· ALWAYS Install Equipment in Work Area with Adequate Light and Space.
· ONLY Operate on a Solid, Level, Non-Skid Surface.
· NEVER Bypass, Alter, or Modify This Equipment in Any Way From Its Original Condition.
· NEVER Operate With Safety Cover in raised Position or Removed.
· NEVER Operate Without all Warnings Attached.
1. Read this Manual thoroughly before installation and operation. Do not proceed with installation and operation if
you have any questions or do not understand anything in this Manual. Contact your local Distributor, or BIRO
first.
2. Install machine on a level, solid, non-skid surface in a well-lighted work area away from children and visitors.
3. Machine must be properly grounded. Use a qualified electrician to install according to local building codes.
4. Make sure ON/OFF toggle switch is in “OFF” position.
5. Lower Safety Cover into operating position as shown in the picture on the front of this Manual.
6. Uncoil electrical cord and plug into specified, grounded outlet. (Specifications for this machine are found on the
plate located on the back of the case.)
7. With Safety Cover lowered into operating position, turn ON/OFF toggle switch to “ON” position. The blades will
begin to rotate. Make sure machine operates properly and is stable and secure on operating surface.
8. Raise Safety Cover to check safety interlock switch — machine should turn off.
9. Lower Safety Cover — machine should resume operating.
10. Turn toggle switch to “OFF” position.
11. Check placement of all warning labels. Machine is ready for trained operators to process product.
12. Contact your local distributor or BIRO directly if you have any questions or problems with the installation or
operation of the machine.
3
KEEP HANDS CLEAR OF SHARP ROTATING BLADES.
II. OPERATION
SHARP ROTATING BLADES
TO AVOID SERIOUS PERSONAL INJURY
· ONLY Properly Trained Pesonnel Should Use This Equipment.
· ALWAYS Keep Hands Clear of Blades and Other Moving Parts.
· NEVER Operate With Safety Cover in Raised Position or Removed. Safety Cover MUST Be
Down During Operation.
· DO NOT Tamper With, Bypass, or Remove Safety Cover, Interlock Switch, or Toggle Switch.
· ALWAYS Turn Off and Unplug Machine from Power Source and Perform Lockout/Tagout
Procedures Before Cleaning, Servicing, or Attempting to Unjam or Unclog.
· NEVER Leave Unattended While Running.
· ALWAYS Turn Off Toggle Switch When Not in Use.
· ONLY Operate Machine By Using ON/OFF Toggle Switch.
· DO NOT Wear Gloves While Running.
· ALWAYS Wear Wire Mesh Safety Gloves When Touching or Handling Stew Cutter Attachments
for Removal and Cleaning Purposes Only.
A. TO PROCESS PRODUCT
1. Have product prepared prior to using this machine by slicing to appropriate size.
NOTE: The dimensions of the feed slot in the Safety Cover are the maximum size of product which can be
processed.
2. Make sure Safety Cover is in the down position.
3. Turn ON/OFF toggle switch to “ON” position.
4. Insert the product through the feed slot in Safety Cover. Observe the processing through the Safety Cover.
5. Product will exit at machine output under Blade Assemblies.
4
DO NOT WEAR GLOVES WHILE OPERATING.
NEVER REACH OR GRAB FOR PRODUCT AT MACHINE
OUTPUT – ALLOW PRODUCT TO DROP AND FULLY CLEAR
ROTATING BLADES BEFORE REMOVING PRODUCT.
1. Have product prepared prior to using this machine by slicing to appropriate size.
NOTE A. The dimensions of the feed slot in the Safety Cover ar
which can be processed.
NOTE B. Position Rear Comb T3117 into one of the rear slots which is your processing requirement - tenderizing or knitting. See illustration below.
COMB POSITIONS FOR
TENDERIZING & KNITTING
e the maximum size of product
2. Make sure Safety Cover is in the down position.
DO NOT WEAR GLOVES WHILE OPERATING.
DO NOT WEAR GLOVES WHILE OPERATING.
3. Turn ON/OFF toggle switch to “ON” position.
4. Insert the product through the feed slot in Safety Cover. Observe the processing through the Safety Cover.
5. Product will exit at machine output under Blade Assemblies.
NEVER REACH OR GRAB FOR PRODUCT AT MACHINE OUTPUT - ALLOW
PRODUCT TO DROP AND FULLY CLEAR ROTATING BLADES BEFORE
REMOVING PRODUCT.
6. Repeat procedure as necessary.
7. TURN MACHINE “OFF” BY MOVING TOGGLE SWITCH TO “OFF” POSITION WHEN FINISHED.
B. TO UNJAM OR UNCLOG
SHARP ROTATING BLADES
TO AVOID SERIOUS PERSONAL INJURY
• ALWAYS Keep Hands Clear of Blades and Moving Parts.
• ALWAYS Turn Machine “OFF” and Unplug From Power Supply and Perform Lockout/Tagout Procedures
BEFORE Attempting to Unjam or Unclog.
• NEVER Operate With Safety Cover in Raised Position or Removed. Safety Cover Must Be Down During
Operation.
• ALWAYS Wear Wire Mesh Safety Gloves When Touching or Handling Stew Cutter Attachments for
Removal and Cleaning Purposes Only.
1. If machine becomes jammed or clogged, turn ON/OFF toggle switch to “OFF” position and
UNPLUG machine from power source and perform lockout/tagout procedures.
ALWAYS WEAR WIRE MESH SAFETY GLOVES WHEN TOUCHING OR
HANDLING STEW CUTTER A
2. Raise Safety Cover.
nclog or unjam machine by disassembling Blade Assemblies following directions on pages 6 and 7 of
3. U
this manual.
TTACHMENTS.
DRIVE PINS MAY BE ENGAGED IN DRIVE COUPLING MAKING IT
DIFFICULT TO REMOVE CRADLE ASSEMBLY. CAREFULLY ROTATE DRIVE
BELT IN REVERSE TO DISENGAGE.
4. Reassemble machine according to directions on pages 9-13 of this Manual.
5. With Safety Cover lowered into operating position, plug machine into power source and resume normal
operation.
5
III. CLEANING
SHARP ROTATING BLADES
TO AVOID SERIOUS PERSONAL INJURY
· ALWAYS Turn Off and Unplug Machine from Power Source and Perform Lockout/Tagout
Procedures Before Cleaning or Servicing.
· ALWAYS Wear Wire Mesh Safety Gloves When Touching or Handling Stew Cutter Attachments
for Removal and Cleaning Purposes Only.
· ONLY Use Recommended Cleaning Equipment, Materials, and Procedures.
· ALWAYS Thoroughly Clean Equipment at Least Daily.
A. CLEANING SAFETY COVER AND CASE
1. BEFORE cleaning, turn toggle ON/OFF switch to “OFF” position and UNPLUG machine from power supply
and perform lockout/tagout procedures.
2. Raise Safety Cover and remove by sliding Cover to left and lifting off. Wash Safety Cover in a soapy bath of
120°-130°F and wipe with non-abrasive cloth.
3. Rinse thoroughly with hot water and allow to air dry.
4. Check to make sure all labels are intact and legible. Replace labels if they are worn or illegible.
B. CLEANING CRADLE AND BLADE ASSEMBLIES
1. Remove Cradle Assembly as follows:
a. While holding cradle safety lift handle with left hand, release Cradle Assembly lock on right end of Cradle
Assembly with right hand and slide Cradle Assembly to right.
b. Bring right end of Cradle Assembly forward first, then remove Cradle Assembly from machine.
2. Remove front wire comb by raising it by both ends and rolling it out in a forward motion.
Remove rear wire comb by raising it by both ends and rolling it out in a backward motion.
3. Next, remove the front and rear Blade Assemblies. Holding the drive coupling end of the front blade
assembly in your left hand, grasp the drive coupling end of the back blade assembly with your right hand.
Pivot both blade assemblies away from each other and slide the nylon bearing out of their pilot holes as
illustrated.
6
ALWAYS WEAR WIRE MESH SAFETY GLOVES WHEN
TOUCHING OR HANDLING STEW CUTTER ATTACHMENTS.
4. With the parts disassembled, they should be cleaned and sanitized as follows:
7
STEP 1
Rinse Cradle Assembly, wire combs, and Blade
Assemblies in a water bath of 110°-115°F to loosen
particles.
STEP 2
Immerse all items in soapy bath of 120°-130°F and
clean using the BIRO Cleaning Brush, Part
#T3091-1
CLEANING TENDERIZER, SCORING, CUTLET AND STAR BLADE ASSEMBLIES
ALWAYS WEAR WIRE MESH SAFETY GLOVES WHEN
TOUCHING OR HANDLING STEW/STRIP CUTTER BLADE
ASSEMBLIES.
8
CLEANING STEW/STRIP CUTTER BLADE ASSEMBLIES
ALWAYS WEAR WIRE MESH SAFETY GLOVES WHEN
TOUCHING OR HANDLING STEW/STRIP CUTTER BLADE
ASSEMBLIES.
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