Biro PRO-9 Service Manual

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SIR STEAK

MODEL PRO-9

with Solid State Relay

Operation and Service Manual

Starting with Serial Number 30,000

Tenderizer Parts List

Biro Designed Biro Built

IMPORTANT NOTICE

This Manual contains important

safety instructions which must

be strictly followed when using

this equipment.

T3400-091

Part No.

2-09-37

1-06-38

TABLE OF CONTENTS

Page

NOTICETOOWNERSANDOPERATORS......................................... 1

SAFETYTIPS............................................................... 2

INSTALLATION ............................................................. 3

OPERATION................................................................ 4

TOPROCESSPRODUCT ................................................ 4

TOUNJAMORUNCLOG................................................. 5

CLEANING................................................................. 6

CLEANINGTHESAFETYCOVERANDCASE................................. 6

CLEANINGTHECRADLEANDBLADEASSEMBLIES........................... 6

MAINTENANCE .............................................................13

WIRINGDIAGRAMS........................................................15-16

PARTSDIAGRAMS...........................................................17

PARTSLIST/ORDERING.......................................................27

OPERATOR’SSIGNATUREPAGE................................................30

LIMITEDWARRANTY.........................................................31

NOTICE TO OWNERS AND OPERATORS ..........................................1

SAFETY TIPS.......................................................................2

ALLATION.....................................................................3

INST

ERATION........................................................................4

O PROCESS PRODUCT......................................................4

TO UNJAM OR UNCL

OG.....................................................5

CLEANING.........................................................................6

CLEANING THE SAFETY COVER AND CASE..................................6

MAINTENANCE....................................................................14

WIRING DIAGRAMS.......................................................... 16 & 17

PART

LIMITED W

CLEANING THE CRADLE AND BLADE ASSEMBLIES..........................6

ASSEMBLY OF PRO-9 CRADLES...............................................9

S DIAGRAMS.................................................................. 18

ARTS LIST/ORDERING............................................................28

ERATOR’S SIGNATURE PAGE....................................................31

ARRANTY.............................................................. 32

— NOTES —

BIRO’s products are designed to process food products safely and efficiently. Unless the operator is properly trained and supervised, however, there is the possibility of a serious injury. It is the responsibility of the owner to assure that this machine is used properly and safely, strictly following the instructions contained in this Manual and any requirements of local law.

No one should use or service this machine without proper training and supervision. All operators should read and be thoroughly familiar with the procedures contained in this Manual. Even so, BIRO cannot anticipate every circumstance or environment in which its products will be used. You, the owner and operator, must remain alert to the hazards posed by the function of this equipment — particularly the SHARP ROTATING BLADES. No one under eighteen (18) years of age should operate this equipment. If you are uncertain about a particular task, ask your supervisor.

This Manual contains a number of safe practices in the SAFETY TIPS section. Additional warnings are placed throughout the Manual. Warnings related to your personal safety are indicated by:

Warnings related to possible damage to the equipment are indicated by:

If any warning label, or Manual becomes misplaced, damaged, or illegible, please contact your nearest Distributor or BIRO directly for a replacement.

Remember, however, this Manual or the warning labels do not replace the need to be alert and to use your common sense when using this equipment.

This Manual applies to machines with serial number 30,000 and higher; to machines with redesigned SD gear box, serial number 52,902 and higher; and machines with redesigned heavy duty gear box, serial number 52,884 and higher.

NOTICE TO OWNERS AND OPERATORS

- NOTE -

A copy of this manual is included with each PRO-9 TENDERIZER

The descriptions and illustrations contained in this manual are not binding.

The manufacturer reserves the right to introduce any modification without

updating the manual.

SAFETY TIPS

SHARP ROTATING BLADES

TO AVOID SERIOUS PERSONAL INJURY

· NEVER Touch This Machine without Training and Authorization by Your Supervisor.

· ALWAYS Read Operation and Service Manual BEFORE Operating, Cleaning, or Servicing.

· ALWAYS Keep Hands Clear of Blades and Moving Parts.

· ONLY Use a Qualified Electrician to Install According to Local Building Codes: Machine MUST

Be Properly Grounded.

· ONLY Install on Level, Non-Skid Surface in Clean, Well-Lighted Work Area Away from Children

and Visitors.

· DO NOT Tamper With, Bypass or Remove the Safety Cover, Interlock Switch, or Toggle

Switch.

· DO NOT Operate With the Safety Cover in Raised Position or Removed. Safety Cover MUST

Be Down During Operation.

· ONLY Operate Machine by Using the Machine’s ON/OFF Toggle Switch. ALWAYS Turn Off

Toggle Switch When Not in Use.

· DO NOT Wear Gloves While Operating.

· ALWAYS Turn Off and Unplug Machine From Power Source and Perform Lockout/Tagout

Procedures BEFORE Cleaning, Servicing, or Attempting to Unjam or Unclog.

· ALWAYS Wear Wire Mesh Safety Gloves When Touching or Handling Stew Cutter Attachments.

· NEVER Leave Machine Unattended While Running.

· PROMPTLY REPLACE Any Worn or Illegible Warning Labels.

· USE ONLY BIRO Parts and Accessories Properly Installed.

I. INSTALLATION

TO AVOID SERIOUS PERSONAL INJURY, PROPERLY INSTALL

EQUIPMENT IN ADEQUATE WORK AREA

· ALWAYS Use Qualified Technician and Electrician for Installation.

· ALWAYS Install Equipment in Work Area with Adequate Light and Space.

· ONLY Operate on a Solid, Level, Non-Skid Surface.

· NEVER Bypass, Alter, or Modify This Equipment in Any Way From Its Original Condition.

· NEVER Operate With Safety Cover in raised Position or Removed.

· NEVER Operate Without all Warnings Attached.

1. Read this Manual thoroughly before installation and operation. Do not proceed with installation and operation if

you have any questions or do not understand anything in this Manual. Contact your local Distributor, or BIRO

first.

2. Install machine on a level, solid, non-skid surface in a well-lighted work area away from children and visitors.

3. Machine must be properly grounded. Use a qualified electrician to install according to local building codes.

4. Make sure ON/OFF toggle switch is in “OFF” position.

5. Lower Safety Cover into operating position as shown in the picture on the front of this Manual.

6. Uncoil electrical cord and plug into specified, grounded outlet. (Specifications for this machine are found on the plate located on the back of the case.)

7. With Safety Cover lowered into operating position, turn ON/OFF toggle switch to “ON” position. The blades will begin to rotate. Make sure machine operates properly and is stable and secure on operating surface.

8. Raise Safety Cover to check safety interlock switch — machine should turn off.

9. Lower Safety Cover — machine should resume operating.

10. Turn toggle switch to “OFF” position.

11. Check placement of all warning labels. Machine is ready for trained operators to process product.

12. Contact your local distributor or BIRO directly if you have any questions or problems with the installation or operation of the machine.

KEEP HANDS CLEAR OF SHARP ROTATING BLADES.

II. OPERATION

SHARP ROTATING BLADES

TO AVOID SERIOUS PERSONAL INJURY

· ONLY Properly Trained Pesonnel Should Use This Equipment.

· ALWAYS Keep Hands Clear of Blades and Other Moving Parts.

· NEVER Operate With Safety Cover in Raised Position or Removed. Safety Cover MUST Be

Down During Operation.

· DO NOT Tamper With, Bypass, or Remove Safety Cover, Interlock Switch, or Toggle Switch.

· ALWAYS Turn Off and Unplug Machine from Power Source and Perform Lockout/Tagout

Procedures Before Cleaning, Servicing, or Attempting to Unjam or Unclog.

· NEVER Leave Unattended While Running.

· ALWAYS Turn Off Toggle Switch When Not in Use.

· ONLY Operate Machine By Using ON/OFF Toggle Switch.

· DO NOT Wear Gloves While Running.

· ALWAYS Wear Wire Mesh Safety Gloves When Touching or Handling Stew Cutter Attachments

for Removal and Cleaning Purposes Only.

A. TO PROCESS PRODUCT

1. Have product prepared prior to using this machine by slicing to appropriate size.

NOTE: The dimensions of the feed slot in the Safety Cover are the maximum size of product which can be

processed.

2. Make sure Safety Cover is in the down position.

3. Turn ON/OFF toggle switch to “ON” position.

4. Insert the product through the feed slot in Safety Cover. Observe the processing through the Safety Cover.

5. Product will exit at machine output under Blade Assemblies.

DO NOT WEAR GLOVES WHILE OPERATING.

NEVER REACH OR GRAB FOR PRODUCT AT MACHINE OUTPUT – ALLOW PRODUCT TO DROP AND FULLY CLEAR ROTATING BLADES BEFORE REMOVING PRODUCT.

1. Have product prepared prior to using this machine by slicing to appropriate size.

NOTE A. The dimensions of the feed slot in the Safety Cover ar which can be processed.

NOTE B. Position Rear Comb T3117 into one of the rear slots which is your processing requirement - tenderizing or knitting. See illustration below.

COMB POSITIONS FOR

TENDERIZING & KNITTING

e the maximum size of product

2. Make sure Safety Cover is in the down position.

DO NOT WEAR GLOVES WHILE OPERATING.

3. Turn ON/OFF toggle switch to “ON” position.

4. Insert the product through the feed slot in Safety Cover. Observe the processing through the Safety Cover.

5. Product will exit at machine output under Blade Assemblies.

NEVER REACH OR GRAB FOR PRODUCT AT MACHINE OUTPUT - ALLOW PRODUCT TO DROP AND FULLY CLEAR ROTATING BLADES BEFORE REMOVING PRODUCT.

6. Repeat procedure as necessary.

7. TURN MACHINE “OFF” BY MOVING TOGGLE SWITCH TO “OFF” POSITION WHEN FINISHED.

B. TO UNJAM OR UNCLOG

SHARP ROTATING BLADES

TO AVOID SERIOUS PERSONAL INJURY

• ALWAYS Keep Hands Clear of Blades and Moving Parts.

• ALWAYS Turn Machine “OFF” and Unplug From Power Supply and Perform Lockout/Tagout Procedures BEFORE Attempting to Unjam or Unclog.

• NEVER Operate With Safety Cover in Raised Position or Removed. Safety Cover Must Be Down During

Operation.

• ALWAYS Wear Wire Mesh Safety Gloves When Touching or Handling Stew Cutter Attachments for Removal and Cleaning Purposes Only.

1. If machine becomes jammed or clogged, turn ON/OFF toggle switch to “OFF” position and UNPLUG machine from power source and perform lockout/tagout procedures.

ALWAYS WEAR WIRE MESH SAFETY GLOVES WHEN TOUCHING OR HANDLING STEW CUTTER A

2. Raise Safety Cover.

nclog or unjam machine by disassembling Blade Assemblies following directions on pages 6 and 7 of

3. U this manual.

TTACHMENTS.

DRIVE PINS MAY BE ENGAGED IN DRIVE COUPLING MAKING IT DIFFICULT TO REMOVE CRADLE ASSEMBLY. CAREFULLY ROTATE DRIVE BELT IN REVERSE TO DISENGAGE.

4. Reassemble machine according to directions on pages 9-13 of this Manual.

5. With Safety Cover lowered into operating position, plug machine into power source and resume normal operation.

III. CLEANING

SHARP ROTATING BLADES

TO AVOID SERIOUS PERSONAL INJURY

· ALWAYS Turn Off and Unplug Machine from Power Source and Perform Lockout/Tagout Procedures Before Cleaning or Servicing.

· ALWAYS Wear Wire Mesh Safety Gloves When Touching or Handling Stew Cutter Attachments for Removal and Cleaning Purposes Only.

· ONLY Use Recommended Cleaning Equipment, Materials, and Procedures.

· ALWAYS Thoroughly Clean Equipment at Least Daily.

A. CLEANING SAFETY COVER AND CASE

1. BEFORE cleaning, turn toggle ON/OFF switch to “OFF” position and UNPLUG machine from power supply

and perform lockout/tagout procedures.

2. Raise Safety Cover and remove by sliding Cover to left and lifting off. Wash Safety Cover in a soapy bath of 120°-130°F and wipe with non-abrasive cloth.

3. Rinse thoroughly with hot water and allow to air dry.

4. Check to make sure all labels are intact and legible. Replace labels if they are worn or illegible.

B. CLEANING CRADLE AND BLADE ASSEMBLIES

1. Remove Cradle Assembly as follows:

a. While holding cradle safety lift handle with left hand, release Cradle Assembly lock on right end of Cradle

Assembly with right hand and slide Cradle Assembly to right.

b. Bring right end of Cradle Assembly forward first, then remove Cradle Assembly from machine.

2. Remove front wire comb by raising it by both ends and rolling it out in a forward motion.

Remove rear wire comb by raising it by both ends and rolling it out in a backward motion.

3. Next, remove the front and rear Blade Assemblies. Holding the drive coupling end of the front blade assembly in your left hand, grasp the drive coupling end of the back blade assembly with your right hand. Pivot both blade assemblies away from each other and slide the nylon bearing out of their pilot holes as illustrated.

ALWAYS WEAR WIRE MESH SAFETY GLOVES WHEN TOUCHING OR HANDLING STEW CUTTER ATTACHMENTS.

4. With the parts disassembled, they should be cleaned and sanitized as follows:

STEP 1

Rinse Cradle Assembly, wire combs, and Blade

Assemblies in a water bath of 110°-115°F to loosen

particles.

STEP 2

Immerse all items in soapy bath of 120°-130°F and

clean using the BIRO Cleaning Brush, Part

#T3091-1

CLEANING TENDERIZER, SCORING, CUTLET AND STAR BLADE ASSEMBLIES

ALWAYS WEAR WIRE MESH SAFETY GLOVES WHEN TOUCHING OR HANDLING STEW/STRIP CUTTER BLADE ASSEMBLIES.

CLEANING STEW/STRIP CUTTER BLADE ASSEMBLIES

ALWAYS WEAR WIRE MESH SAFETY GLOVES WHEN TOUCHING OR HANDLING STEW/STRIP CUTTER BLADE ASSEMBLIES.

ASSEMBLY OF PRO-9 TENDERIZER, SCORING,

CUTLET AND STAR CRADLE ASSEMBLIES

NOTE: BIRO RECOMMENDS THE USE OF WIRE SAFETY CLEANING

GLOVES WHEN HANDLING CRADLE ASSEMBLIES.

STEP 1: Place the empty cradle on table top with plastic handle toward you, left hand cradle end away.

STEP 2:

Holding drive coupling end, insert back blade as-

sembly bearing #T3181-2, into large bearing hole on right hand cradle end with bearing shoulder flat up. Pivot shaft into the left hand cradle end slot.

STEP 4:

Holding the drive coupling end of the front blade assembly in your left hand, grasp the drive coupling end of the back blade assembly with your right hand and pivot the rear tenderizer blades away from the front knife blades.

STEP 5:

GENTLY pivot both blade assemblies together simultaneously. Make sure the front tenderizer blade at the right hand cradle end is between the first two rear tenderizer blades at the same end. Allow both drive coupling ends to rest in the cradle supports.

NOTE:

STEP 3:

Holding drive coupling end, insert front blade as-

sembly #T3181-1, bearing slightly into small bearing hole on right hand cradle end with bearing shoulder flat up. CAUTION: DO NOT FORCE OR MAKE CONTACT WITH REAR ASSEMBLY OR BOTTOM OF CRADLE BAR OR BLADES WILL BE CHIPPED.

You must take extra care in this procedure so as to match the back tenderizer blade as

sembly equally to the front cutting rollers in the exact way it came from the factory. If as

sembled properly, no binding should occur between the front and rear blade groups.

ASSEMBLY OF PRO-9 TENDERIZER, SCORING, CUTLET

AND STAR CRADLE ASSEMBLIES (Cont.)

STEP 6:

Place back wire comb T3117 in right hand with the short horizontal end away from you. Place the comb finger closest to you (comb finger closest to right hand cradle end) between the first two tenderizer blades on the back blade assembly.

STEP 7:

Place front wire comb T3116 in left hand with short horizontal end away from you. Place the first tenderizer blade (tenderizer blade closest to right hand cradle end) between the first and second fin- gers on the front comb. CAUTION: THERE SHOULD BE NO COMB FINGERS BETWEEN THE LEFT HAND CRADLE END AND THE KNIFE BLADE NEXT TO IT.

STEP 8:

Unplug electrical cord. Holding the cutting group’s support handle, begin to insert the assembled cutting group into PRO-9 Tenderizer. Open safety cover, insert coupling ends first and then rotate the right hand cradle end back counter-clockwise onto the cutting group supports. Make sure coupling ends are locked into the driving shafts and then pull down cradle lock lever to firmly secure the cutting group. Close safety cover, plug in electrical cord, turn on toggle switch, and begin operation.

ASSEMBLY OF PRO-9 TENDERIZER, SCORING, CUTLET

AND STAR CRADLE ASSEMBLIES WITH WIRE

COMBS

STEP 7:

Place fr horizontal end away from you. Place the comb finger furthest end away from you (comb finger closest to left handle cradle end) between the first two tenderizer blades on the front blade assembly.

ont wire comb T3116 in left hand with short

CAUTION: THERE SHOULD BE NO COMB FINGERS BETWEEN THE LEFT HAND CRADLE END AND THE KNIFE BLADE NEXT TO IT.

ASSEMBLY OF PRO-9 STEW/STRIP CUTTING CRADLES

STEP 6:

Place back comb T3117 in right hand with the short horizontal end away from you. Place the comb finger closest to you (comb finger closest to right hand cradle end) between the first two feeder blades on the back blade assembly. CAUTION: IF COMB FINGERS ARE BENT OR DIS- TORTED, REBEND SUSPECT COMB FINGER BACK INTO POSITION USING THE COMB STRAIGHTENER TOOL — PART No. TA3119.

STEP 7:

Place front comb T3116 in left hand with short horizontal end away from you. Place the first knife blade (knife blade closest to right hand cradle end) between the second and third fingers on the front comb. CAUTION: THERE SHOULD BE NO COMB FINGERS BETWEEN THE LEFT HAND CRADLE END AND THE KNIFE BLADE NEXT TO IT. Note: this procedure varies upon using other stew blade as- semblies with different spacing.

STEP 8:

Unplug the power cord then holding the cutting group’s support handle, begin to assemble completed cutting group into PRO-9 Tenderizer. Open hopper cover, then assemble cutting group by inserting coupling ends first and then rotating the right hand cradle end back counter-clockwise onto the cutting group sup

- ports. Make sure coupling ends are locked into the driving shafts and then pull down plastic handle to firmly secure the cutting group. Close hopper cover and begin operation.

ASSEMBLY OF PRO-9 TENDERIZER, SCORING, CUTLET

AND STAR CRADLE ASSEMBLIES WITH RIGID

RIGID BACK COMB (T3117L)

Place back rigid comb T3117L in right hand with the short horizontal end away from you. Place the wide comb finger closest to you (wide comb finger closest to right hand cradle end) between the last tenderizer blade and right hand cradle end on the back blade assembly.

COMBS

STEP 6:

STEP 7:

Place front rigid comb T3117L in left hand. With short horizontal end away from you. Place the wide comb finger closest to you (wide comb finger closest to right hand cradle end) between the last tenderizer blade and right hand cradle end on the front blade assembly,

RIGID FRONT COMB (T3116L)

STEP 8:

Unplug electrical cord. Holding the cutting group group into PRO-9 Tenderizer. Open safety cover, insert coupling ends first and then rotate the right hand cradle end back counter-clockwise onto the cutting group supports. Make sure coupling ends are locked into the driving shafts and then pull down the cradle lock lever to firmly secure the cutting group. Close safety cover, plus in electrical cord, turn on toggle switch, and begin operation.

’s support handle, begin to insert the assembled cutting

ASSEMBLY OF PRO-9 STEW/STRIP

CUTTING CRADLES

NOTE: BIRO RECOMMENDS THE USE OF WIRE SAFETY CLEANING

GLOVES WHEN HANDLING CRADLE ASSEMBLIES.

STEP 1: Place the empty cradle on table top with plastic handle toward you, left hand cradle end away.

STEP 4:

Holding the drive coupling end of the front blade assembly in your left hand, clutch the drive coupling end of the back blade assembly with your right hand and pivot the rear feeder blades away from the front knife blades.

STEP 5:

For ¾² Stew Cradles

GENTLY pivot both blade assemblies together simultaneously. Make sure the knife blade at the right hand cradle end is between the second and third feeder blades at the same end. Note: other stew blade assemblies with different spacing start at different points. Allow both drive coupling ends to rest in the cradle supports. You must finish with the knife blade between the last two feeder blades.

NOTE: You must take extra care in this procedure

so as to match the back feeder blade assem

bly equally to the front cutting rollers in the exact way it came from the factory. If as

sembled properly, no binding should occur between the front and rear blade groups.

STEP 3:

Holding drive coupling end, insert front blade as-

sembly T3181-1 bearing slightly into small bearing hole on right hand cradle end with bearing shoulder flat up. CAUTION: DO NOT FORCE OR MAKE CONTACT WITH REAR ASSEMBLY OR BOTTOM OF CRADLE BAR OR BLADES WILL BE CHIPPED.

STEP 2:

Holding drive coupling end, insert back blade as-

sembly T3181-2 bearing, into large bearing hole on right hand cradle end with bearing shoulder flat up. Pivot shaft into the left hand cradle end slot.

ASSEMBLY OF PRO-9 STEW/STRIP CUTTING CRADLES

STEP 6:

Place back comb T3117 in right hand with the short horizontal end away from you. Place the comb finger closest to you (comb finger closest to right hand cradle end) between the first two feeder blades on the back blade assembly. CAUTION: IF COMB FINGERS ARE BENT OR DISTORTED, REBEND SUSPECT COMB FINGER BACK INTO POSITION USING THE COMB STRAIGHTENER TOOL — PART No. TA3119.

STEP 7:

STEP 8:

ports. Make sure coupling ends are locked into the driving shafts and then pull down plastic handle to firmly secure the cutting group. Close hopper cover and begin operation.

IV. MAINTENANCE

SHARP ROTATING BLADES

TO AVOID SERIOUS PERSONAL INJURY

· ALWAYS Turn Off and Unplug Machine from Power Source and Perform Lockout/Tagout

Procedures Before Servicing.

· NEVER Touch This Machine Without Training and Authorization By Your Supervisor

· ALWAYS Keep Hands Clear of Blades and Moving Parts.

· DO NOT Tamper With, Bypass, or Remove the Safety Cover, Interlock Switch, or Toggle

Switch.

· ALWAYS Wear Wire Mesh Safety Gloves When Touching or Handling Stew Cutter or Stripper

Attachments for Removal and Cleaning Purposes Only.

· PROMPTLY REPLACE Any Worn or Illegible Warning Labels.

· USE ONLY BIRO Parts and Accessories Properly Installed.

A. GENERAL

1. Machine should be generally inspected every time it is cleaned (at least daily) to ensure that it is in good operating condition and has not been damaged or tampered with.

a. Safety Cover: The Safety Cover should be checked for cracks, gouges, or other damage. Replace if any

of these conditions exist.

b. Switches and Safety Interlock: All switches should be checked for proper operation. Check the rubber

cap nut on the toggle switch (Part #T3101-2) and the rubber cap nut on the interlock switch (Part #T3105) for wear, tears, or damage. Replace if worn, torn, or damaged.

The Safety Cover interlock switch should be checked as follows:

i. Make sure ON/OFF toggle switch is in “OFF” position.

ii. Lower Safety Cover into operating position.

iii. Plug electrical cord into specified outlet.

iv. With Safety Cover lowered into operating position, turn ON/OFF toggle switch to “ON” position.

v. Raise Safety Cover to check safety interlock switch — machine should turn off.

vi. Lower Safety Cover — machine should resume operating.

vii. Turn toggle switch to “OFF” position. Unplug machine from power source and perform

lockout/tagout procedures.

KEEP HANDS CLEAR OF SHARP ROTATING BLADES.

c. Cradle and Blade Assemblies: The blades and teeth of the Blade Assemblies should be checked for any

damage, including broken, bent, or missing teeth, or gouged or bent blades. Any damaged Blade Assemblies should be replaced.

d. Machine Case: The machine case should be checked for damage beyond ordinary wear and tear. The

electrical cord should be checked for gouges, fraying, or other damage. Damaged cords should be replaced.

e. Labels: The labels on the machine should be replaced if they are worn, torn, or illegible.

B. LUBRICATION

1. The Gear Box oil must be changed after the first four months of operation and, thereafter, at one-year

intervals.

2. The Motor has sealed bearings.

3. To change the Gear Box oil and to lubricate the Motor, follow these steps:

a. Remove the top of the case by removing the seven screws, which hold it in place.

b. Gear Box

i. Remove vent plug and turn machine upside down to drain oil.

ii. For standard duty unit, use 1.5 oz. of #30 wt. oil. For heavy duty unit, use 2 oz. of #30 wt. oil.

iii. Dispose of old oil in accordance with local, state, and federal law.

iv. Replace vent plug.

DO NOT USE THIS MACHINE IF ANY SWITCH FAILS TO FUNCTION PROPERLY.

TURN OFF AND UNPLUG MACHINE FROM POWER SOURCE AND PERFORM LOCKOUT/TAGOUT PROCEDURES BEFORE PERFORMING ANY OTHER MAINTENANCE.

MODEL PRO-9 TENDERIZER

WIRING DIAGRAM

115-220 VOLTS/1 PHASE

50-60 CYCLE

MODEL PRO-9 TENDERIZER

WIRING DIAGRAM

115-220 VOLTS/1 PHASE/50-60 CYCLE

WITH IN LINE CIRCUIT BREAKER

WIRING DIAGRAM

115 or 220 VOLT: 1 PHASE, 50-60 HZ

WITH SOLID STATE RELAY

MODEL PRO-9 TENDERIZER

WIRING DIAGRAM

220-380-440 VOLTS/3 PHASE

50-60 CYCLE

ITEM NO. TA3168-3

STANDARD DUTY TRANSMISSION ASSEMBLY

STARTING WITH SERIAL No. 52902

SERVICE REPLACEMENT

STARTING WITH S/N 40,299

ITEM NO. TA3168-4

HEAVY DUTY TRANSMISSION ASSEMBLY

STARTING WITH SERIAL No. 59094

SERVICE REPLACEMENT

STARTING WITH S/N 40,299

Item Number Description

T3007-3 Gear Box Cover, (#52902 on) T3008-1 Gear Box Cover Screw

T3009-3-4 Gear Box Cover Gasket (#52902 on) *T3012 Knife Drive Gear & Pinion, SD *T3014 Knife Drive Gear, Front, SD

T3015 Idler Fibre Gear & Pinion, SD

T3016-8 Driven Pulley Gear And Shaft (#59094 on)

SSS08NPS Key Lock Screw,

T3019-2 Driven Pulley Shaft Ball Bearing

T3019-8 Driven Pulley Shaft Bearing Washer

T3020-8-4 Driven Pulley Woodruff Key

T3020-9 Driven Pulley, 2V, 4

60HZ-SD 85 & 105 RPM

50HZ-SD 85 RPM T3023-1-2 Idler Gear Shaft, (#52902 on) T3023-1-2S Idler Gear Shaft Screw (#52884 on) T3026-1 Coupling Shaft Bearing (#43479 on)

T3026-5 Seal, Beginning with Serial number 63718, SD

T3027 Pulley Set Screw SSS03NPS Key Lock Screw,

" T3052 Idler Gear Shaft Washer T3078-1 Idler Gear Thrust Washer (#55020 on) T3081 Idler Gear Bearing T3088-1 Gear Box Vent T3104-2 Silicon Washer (#43479 on) T3106-1 Pulley Shaft Oil Seal

*T3169 Knife Drive Coupling, Front, w/Pin *T3170 Knife Drive Coupling, Back, w/Pin

TA3168-3 Standard Duty Transmission Assembly TA3169 Knife Drive Coupling & Gear Assembly, Front TA3170 Knife Drive Coupling & Gear Assembly, Back

Item Number Description

T3007-4 Gear Box Cover, (#52884 on) T3008-1 Gear Box Cover Screw T3009-3-4 Gear Box Cover Gasket (#52884 on) T3012-1 Knife Drive Gear & Pinion T3014-1 Knife Drive Gear, Front T3015-2A Idler Gear & Pinion Assembly, HD

(#52537 on) with bushing

T3015-2A-R Idler Gear & Pinion, HD (#52537 on)

without bushing T3016-8 Driven Pulley Gear And Shaft (#59094 on) T3019-2 Driven Pulley Shaft Ball Bearing T3019-3 Gear Box Ball Bearing T3019-8 Driven Pulley Shaft Bearing Washer T3020-8-4 Driven Pulley Woodruff Key T3020-9 Driven Pulley, 2V, 4

60HZ-HD 115 & 140 RPM

50HZ-HD 140 RPM T3020-9-1 Driven Pulley, 2V, 3

50HZ-SD 105 RPM T3023-1-2 Idler Gear Shaft (#52884 on) T3023-1-2S Idler Gear Shaft Screw (#52884 on) T3027 Pulley Set Screw T3052 Idler Gear Shaft Washer T3078-1 Idler Gear Thrust Washer (#55022 on) T3081 Idler Gear Bearing T3088-1 Gear Box Vent T3104-1 Silicon Washer T3106-1 Pulley Shaft Oil Seal T3106-2 Coupling Shaft Oil Seal T3171 Knife Drive Coupling w/Pin T3171-1 Coupling Shaft Key, Front T3171-2 Coupling Shaft Key, Back T3172 Knife Drive Coupling Retaining Ring

(#42583 on) T3172-1 Knife Drive Coupling Spacer (#44186 on) T3294 Gear Spacer, Front T3294-1 Gear Spacer, Back TA3168-4 Heavy Duty Transmission Assembly

*Gear — Couplings are supplied less the threaded key lock screw hole

when ordered separately due to thread misalignment.

2V POLY FLEX BELT & PULLEY PARTS

STARTING WITH SERIAL NO. 63504

(See Parts List Below for Correct Motor)

Item Number Description

T3020-8-4 Driven Pulley Woodruff Key T3020-9 Driven Pulley, 2-V, 4

,SD&HD 60HZ-SD 85 & 105 RPM 60HZ-HD 115 & 140 RPM 50HZ-SD 85 RPM; 50HZ-HD 140 RPM

T3020-9-1 Driven Pulley, 2V, 3

,SD&HD

50HZ-SD 105 RPM

T3024-9 Motor Pulley, 2V, 2

60HZ-HD 115 RPM

T3024-9-1 Motor Pulley, 2V, 3

60HZ-SD 105 RPM 50HZ-SD 85 RPM; 50HZ-HD 140 RPM

T3024-9-2 Motor Pulley, 2V, 2

385

60HZ-HD 140 RPM

T3025 Motor Pulley Key T3027 Motor Pulley Set Screw T3045-3E-4 Motor,

HP, 115/230-60-1, HD

T3045-11E-3 Motor,

HP, 115/230-60-1, SD & HD

T3079-9 Motor Belt, 2V, 2/5M462

60HZ-HD 115 RPM, 50HZ-SD 105 RPM

T3079-9-1 Motor Belt, 2V, 2/5M475

60HZ-SD 85 RPM; 60HZ-HD 140 RPM 50HZ-HD 115 RPM

T3079-9-2 Motor Belt, 2V, 2/5M500

60HZ-SD 105 RPM 50HZ-SD 85 RPM; 50HZ-HD 140 RPM

TA3020-9K Poly Flex 2V Belt & Pulley Kit

60HZ-HD 115 RPM

Item Number Description

TA3020-9K-2 Poly Flex 2V Belt & Pulley Kit

60HZ-SD 105 RPM 50HZ-SD 85 RPM; 50HZ-HD 140 RPM

TA3020-9K-3 Poly Flex 2V Belt & Pulley Kit

60HZ-SD 85 RPM, 60HZ-HD 140 RPM, 50HZ-HD 115 RPM

TA3020-9K-4 Poly Flex 2V Belt & Pulley Kit

50HZ-SD 105 RPM

BELT & PULLEY PARTS

BEFORE SERIAL NO. 63504

Item Number Description

T3020 Driven Pulley,4

, SD-85 RPM

TA3020-8 HTD Driven Pulley w/Lock Collar, 4

,HD SSS05S Driven Pulley Set Screw T3020-8-4 Driven Pulley Woodruff Key T3021-1 Driven Pulley Spring Pin, SD & HD T3024-1 Motor Pulley, 3

, 50HZ, SD-85 RPM

T3024-2 Motor Pulley, 2

, 60HZ, SD-85 RPM

T3024-8 Motor Pulley, HTD 2

, 60HZ, HD-115 RPM

T3024-8-1 Motor Pulley, HTD, 2

, 50HZ, HD-115 RPM

60HZ, HD-140 RPM

Item Number Description

T3024-8-2 Motor Pulley, HTD, 50HZ, HD-140 RPM T3025 Motor Pulley Key T3079A Motor Belt, 20" 50HZ-SD T3079-2A Motor Belt 19" 60HZ-SD T3079-3 Motor Belt 18

Special T3079-8 Motor HTD Belt, 450mm, 60HZ-115 T3079-8-1 Motor HTD Belt, 465mm, 60HZ-140; 50HZ-115 T3079-8-2 Motor HTD Belt, 500mm, 50HZ-140

POLY FLEX PULLEY & BELT KITS REPLACEMENT FOR ALL MACHINES BEFORE SERIAL NO. 63504

Duty Cycle RPM Belt No. Kit No.

SD SD

HD HD

50 50

85 105

T3079-9-2 T3079-9

60 60

50 50

60 60

85 105

115 140

T3079-9-1 T3079-9-2

T3079-9 T3079-9-1

TA3020-9K-2 TA3020-9K-4

TA3020-9K-3 TA3020-9K-2

TA3020-9K TA3020-9K-3

WRAPAROUND CASE PARTS

Item Number Description

T3005 Case, SS LW10S Lock washer

T3059-5-3 Warning Label PHS023S Case Top Side Screw (10-24) T3069-1C Case Top Side Screw Clip T3248-1 Cradle Rest Bar T3248-4 Cradle Rest Thrust Plate HHS040S Cradle Rest Bar Screw, RH HHS046S Cradle Rest Bar Screw, LH T3250 Case Joining Strip

CASE TOP PARTS

Item Number Description

T3069-1C Case Top Side Screw Clip 54321 Waterproof Toggle Half Boot T3103 On and Off Plate T3105 Waterproof Cap Nut, Interlock T3186-1A Toggle Switch, 3 Phase w/Cap Nut T3186-4A Toggle Switch, 1 Phase w/Half Boot T3187 Thermal Circuit Breaker, 8 Amp T3187-1 Thermal Circuit Breaker, 10 Amp T3187-2 Thermal Circuit Breaker, 12 Amp T3187-3 Thermal Circuit Breaker, 5 Amp T3188 Waterproof Reset Button Seal (not shown) T3189 “Press to Reset” Plate (not shown) T3190 Circuit Breaker Lock Washer (not shown) T3200A Interlock Switch, 1 Phase w/Cap Nut T3200-1A Interlock Switch, 3 Phase w/Cap Nut LWET30S Shakeproof Washer UL T3290-4A Switch Harness with Waterproof Half Boot,

15 Amp (1 PH) 115V (3 PH also available)

SAFETY COVER PARTS

Item Number Description

T3059-3-2 Caution Decal T3059-5-3 Warning Label T3059-6 Cover removal label T3076 BIRO SirSteak Decal *DNS T3090 NSF Decal *DNS T3096-0 Safety Cover, Stainless Steel TA3096M-2 Safety Cover, Transparent

w/Decals

CASE TOP PARTS

Item Number Description

15 Amp (1 PH) 115V (3 PH also available)

CASE TOP PARTS

Item Number Description

TA3006-2 Case Top Assy. w/o Switches TA3006-2C CSA Case Top Assy. w/o Switches HN15S Safety Cover Hinge Nut HNNL15S Safety Cover Hinge Lock Nut (Nylock) FFW05S Safety Cover Hinge Washer T3064 Safety Cover Hinge Spring T3066 Safety Cover Hinge RH T3067 Safety Cover Hinge LH PHS023S Case Top Screw 10-24X 3/8 T3069-1C Case Top Side Screw Clip 54321 Waterproof Toggle Half Boot T3103 On and Off Plate T3105 Waterproof Cap Nut, Interlock T3186-1A Toggle Switch, 3 Phase w/Cap Nut T3186-4A Toggle Switch, 1 Phase w/Half Boot T3187 Thermal Circuit Breaker, 8 Amp T3187-1 Thermal Circuit Breaker, 10 Amp T3187-2 Thermal Circuit Breaker, 12 Amp T3187-3 Thermal Circuit Breaker, 5 Amp T3188 Waterproof Reset Button Seal (not shown) T3189 “Press to Reset” Plate (not shown) T3190 Circuit Breaker Lock Washer (not shown) T3200A Interlock Switch, 1 Phase w/Cap Nut T3200-1A Interlock Switch, 3 Phase w/Cap Nut LWET30S Shakeproof Washer UL T3290-4A Switch Harness with Waterproof Half Boot,

The Lexan Safety Cover for the Pro-9 has been redesigned to comply with current international standards. It is now 1-3/4 inch (44 mm) taller than the former design and completely interchangeable with the previous safety cover which is no longer available.

15 Amp (1 PH) 115V (3 PH also available)

Item Number Description Item Number Description

T3059-3-2 Caution Decal T3090 NSF Decal *DNS T3059-5-3 Warning Label T3096-0-1 Safety Cover T3059-6 Cover removal label Stainless Steel T3076 BIRO SirSteak TA3096M-2 Safety Cover,

SAFETY COVER PARTS

Decal *DNS Transparent w/Decals

Item Number Description

T3001/04-4 Base Plate & Gear Housing Bracket

Assembly #52884 on T3022-3A Frame Positioning Lock Screw (#40299 on) CB74S Motor Screw (

carr.)

HN20S Motor Screw Nut (

-18)

FW16S Motor Screw Washer,

T3052 Idler Gear Shaft Washer LW10S Lock Washer (

)

LW16S Lock Washer (

)

HNNL15S Safety Cover Hinge Lock Nut (

-20)

PHS002S Case Top Side Screw (8-32)

Item Number Description

CB60S Case Screw (½) CB61S Case Screw(¾) HN15S Case Screw Hex Nut ¼-20 T3108-1 Motor Cord & Plug (115V-1PH) T3108-4 Motor Cord & Plug (220V-1PH) TA3111 Base Foot w/Nut Assembly T3111-2 Base Leg, 4” SS (shpbrd) HHS025S Hex head Cap Screw ¼-20 ´ ½ T3180 Cord Clamp T3197-2 Motor Shim LWET03S Grounding Shakeproof Washer

PRO-9 SD AND HD BASE FRAME PARTS LIST (REAR VIEW)

STARTING WITH S/N 40299 ON

TENDERIZER CRADLE PARTS

TA3185M-115-TK SOLID STATE RELAY KIT FOR TRANSPARENT COVER

TA3185M-115-SK SOLID STATE RELAY KIT FOR STAINLESS STEEL SAFETY COVER

Item number Description

TA3185M-K Harness with solid state switch and reed

110V-220V TA3096M-0-1 SS safety cover w/magnet TA3096M-2 Transparent safety cover w/magnet 54321 Toggle switch half boot T3103 On & Off plate TA3105M-2 Reed switch cap & spacer T3105M Reed switch cap T3105MS Spacer, switch cap T3108-1 Power cord, 115V, 1PH T3108-4 Power cord, 220V, 1PH T3184-20-6LW Relay lock washer T3184-20-6S Relay lock nut T3184M-20 Switch & relay bracket T3185M-120 Solid state relay, 115/220 volt T3186-1A Toggle switch, On/Off, 3ph, 220V T3186-4A Toggle switch, On/Off, 1 Ph 115V T3200M Reed interlock switch T3211M Reed switch lock washer

TA3096M-2 TRANSPARENT SAFETY COVER TA3096M-O-1 STAINLESS STEEL SAFETY COVER

Solid state relay, 115/220 volt starting w/ SR# 72504SD

STEW CRADLE PARTS ¼²

TEW

RADLE

PARTS

ISTING

Item

Num

Descrip

tio

Qty.

TA3130-9A

Stew

Crad

Assembly

mplete,

TA3131-9 Stew Front Blade Assembly,

TA3132-9 Stew Back Blade Assembly,

T3031-11 Spacer,

.300 1

T3031-20 Spacer,

.200 28

T3031-21 Spacer,

.110 28

T3031-4 Aux. Spacer,

.035 29

T3031-5 Aux. Spacer,

.070 *

T3036-1 2" Notched Stew Feeder Blade 29

T3075 Bearing Snap Ring, SS 2

T3082 Front Knife Shaft End Nut, LH 1

T3083 Back Knife Shaft End Nut, RH 1

Item

Number Description Qty.

T3116-9 Stew Wire Comb, Front,

T3117-9A Stew Wire Back Comb w/Al. Crossbar,

T3130-1 Stew Cradle Less Blades & Combs 1

T3131-9 Front Knife Shaft w/Cplg. End, Less .088 spcr. 1

T3132 Back Knife Shaft w/Cplg. End 1

T3157 Cradle Lock Lever Shaft 1

T3178 Aux. Spacer.

.005 *

T3181-1 Knife Shaft Shoulder Bearing, Front 1

T3181-2 Knife Shaft Shoulder Bearing, Back 1

T3226A-1 Stew Cradle End, RH 1

T3227-1 Stew Cradle End, LH 1

Item

Number Description Qty.

T3228 Stew Cradle Bar, Bottom Back 1

T3228-1 Stew Cradle Bar, Bottom Front 1

T3228-3 Stew C r adle Bar, Top Back 1

T3228-3-1 Stew Cradle Bar, Top Front 1

T3229 Cradle End Screw, LH,

-20

T3230 Cradle End Screw, RH,

-20

T3247-1 Cradle Lock Lever, Nylon 1

T3247-5 Cradle Safety Lift Handle 1

T3247-9 Hand Feeder, Option, Nylon 0

T3300 Stew Blade, 3" O.D. 29

STAR CRADLE PARTS LISTING

Number Description

TA3130-36 Star Cradle Assembly, Complete

TA3331 Star Front Blade Assembly

TA3332 Star Back Blade Assembly

T3031-5 Star Auxiliary Spacer

.070

T3031-12 Front Knife Shaft Cap Spacer

T3075 Bearing Snap Ring, SS

T3082 Front Knife Shaft End nut, LH

T3083 Front Knife Shaft End Nut, LH

T3083 Back Knife Shaft End Nut, RH

T3130 Cradle

T3131A Front Knife Shaft w/Coupling End

T3132 Back Knife Shaft w/Coupling end

T3157 Cradle Lock Lever Shaft

T3181-1 Front Knife Shaft Shoulder Bearing

T3181-2 Back Knife Shaft Shoulder Bearing

T3226A Cradle End, Right Hand

T3227 Cradle End, Left Hand

T3228 Cradle Bar, Bottom Back & Front

T3228-3 Cradle Top Bar, Front & Back

T3229 Cradle End Screw, LH,

-20

T3230 Cradle End Screw, RH,

-20

T3247-1 Cradle Lock Lever

T3247-5 Cradle Lift Handle

T3316 Star Wire Comb, Front

T3317 Star Wire Comb, Back

T3331 Star Spacer

.405

T3331-1 Star Step Spacer, Front

.240

T3331-2 Star Step Spacer, Back

.075

T3331-3 Knife Shaft Extension Spacer, Back

T3336 Star Blade, 2

" Dia.

12 teeth

NOTE: All No.’s ending in “A” have #T3031-4 Spacer omitted from their assemblies

starting with SR #57696 HD on 1-6-89.

STEW CRADLE PARTS LISTING

T3031-1 Stew, front spacer for ¾" width T3031-2 Stew, front spacer for 1" width T3031-3 Stew, front spacer for 1

" width

T3031-5 Aux spacer

OD´.070

T3031-7 Knife shaft extension end spacer

T3031-8 Knife shaft extension end spacer

T3031-9 Stew, front spacer for

" width

T3031-11 Stew, front spacer for

" width T3031-12 Front knife shaft cap spacer T3031-14 Stew, front spacer for

" width T3031-17 Stew, front spacer for 1

" width T3031-18 Stew, front spacer for 2" width TA3130-1A Stew cradle assembly, complete

" wide TA3130-2A Stew cradle assembly, complete 1" wide TA3130-3A Stew cradle assembly, complete 1

" wide

TA3130-4A Stew cradle assembly, complete

" wide

TA3130-5A Stew cradle assembly, complete

" wide TA3130-7A Stew cradle assembly, complete 1

" wide TA3130-8A Stew cradle assembly, complete 2" wide TA3130-14A Stew, cradle assembly, complete

" wide

TA3131-1 Stew, front blade assembly,

" wide TA3131-2 Stew, front blade assembly, 1" wide TA3131-3 Stew, front blade assembly, 1

" wide

TA3131-4 Stew, front blade assembly,

" wide

TA3131-5 Stew, front blade assembly,

" wide TA3131-7 Stew, front blade assembly, 1

" wide TA3131-8 Stew, front blade assembly, 2" wide TA3131-14 Stew, front blade assembly,

" wide T3116 Wire front comb T3116-9 Stew, wire front comb, ¼" wide

T3117-1 Stew, wire back comb,

" wide T3117-2 Stew, wire back comb, 1" wide T3117-3 Stew, wire back comb, 1

" wide

T3117-4 Stew, wire back comb,

" wide

T3117-5 Stew, wire back comb,

" wide T3117-7 Stew, wire back comb, 1

" wide T3117-8 Stew, wire back comb, 2" wide T3117-9 Stew, wire back comb, ¼" wide T3117-14 Stew, wire back comb,

" wide

TA3132-20 Stew/scoring back blade assembly, 2" O.D. for stew

cradles after Sr. No. 57696 & before Sr. No. 57696 TA3132-1 Replaced by TA3132-20 TA3132-2 Replaced by TA3132-20 TA3132-3 Replaced by TA3132-20 TA3132-4 Replaced by TA3132-20 TA3132-5 Replaced by TA3132-20 TA3132-7 Replaced by TA3132-20 TA3132-8 Replaced by TA3132-20 TA3132-14 Replaced by TA3132-20

T3036-1 Stew feeder/scoring blade, 2" O.D.

Requirement 29 for

43 for

" 43 for 1" 43 for 1

43 for 1

43 for 2"

T3300 Stew blade, 3" O.D.

Requirement 29 for

21 for

15 for

11 for

8 for

" 8 for 1" 7for1

5for1

4 for 2"

SCORING CRADLE PARTS

SCORING CRADLE PARTS w/BLADES & COMBS

(See parts list for other items)

SCORING BLADES

FT BK “A” – DIM

TA3130-20 Scoring Cradle Complete 2" 2" 0" TA3130-21 Scoring Cradle Complete 2" 1

TA3130-22 Scoring Cradle Complete 1

TA3130-23 Scoring Cradle Complete 1

TA3130-24 Scoring Cradle Complete 1

SCORING BLADES

“A” DIMENSION

Item Number Description Diameter

T3036-1 Stew feeder scoring blade 2" T3036-2 Scoring blade 1

T3036-3 Scoring blade 1

TA3131-20 Scoring, front blade assembly 2" TA3131-22 Scoring, front blade assembly 1

TA3131-24 Scoring, front blade assembly 1

TA3132-20 Scoring, stew, back blade assembly 2" TA3132-22 Scoring, back blade assembly 1

TA3132-24 Scoring, back blade assembly 1

CUTLET PARTS LIST

Item Number Description

TA3130-50 Cutlet cradle assembly complete TA3131-50 Cutlet front blade assembly – 42 blades TA3132-50 Cutlet back blade assembly – 43 blades T3031 Spacer

OD´.140 T3031-12 Front knife shaft cap spacer T3036-50 Cutlet knife blade – 26 teeth T3075 Bearing snap ring, SS T3082 Front knife shaft end nut, left hand T3083 Back knife shaft end nut, right hand T3116 Wire comb, front T3117 Wire comb, back T3130 Cradle T3131A Front knife shaft w/coupling end spacer

Item Number Description

T3132 Back knife shaft w/coupling end T3157 Cradle lock lever shaft T3178 Auxiliary spacer

OD´.005 T3181-1 Knife shaft shoulder bearing front T3181-2 Knife shaft shoulder bearing back T3226A Cradle end, right hand T3227 Cradle end, left hand T3228 Cradle bar, bottom back & front T3228-3 Cradle bar, top front T3229 Cradle bar end screw, left hand

-20

T3230 Cradle bar end screw, right hand

-20´1

T3247-1 Cradle lock lever, nylon T3247-5 Cradle safety lift handle

CLEANING BRUSH

P/N T3091-1

(OPTION)

– NET EXTRA –

COMB STRAIGHTENER

P/N TA3119

(OPTION)

– NET EXTRA –

CLEANING BRUSH

P/N T3091-1

(OPTION)

– NET EXTRA –

PARTS ORDERING

Important: Must have Serial Number when ordering parts.

Please contact yoru nearest authorized Biro service agency for any repair parts required on your Biro – Sir Steak Model Pro-9 Tenderizer.

Additional information or authorized referral assistance may be obtained from:

The Biro Manufacturing Company 1114 West Main Street Marblehead, Ohio 43440-2099 Phone: (419) 798-4451 FAX No. (419) 798-9106

Item No. Description

T3001/04-4 Base plate & gear bracket assembly #52884 on T3005 Case, SS T3007-3 Gear box cover, SD, #52902 on T3007-4 Gear box cover, HD, #52884 on T3008-1 Gear box cover screw, SD, #31600 on, also HD T3009-3-4 Gear box cover gasekt, SD, #52902 on; HD

#52884 on T3012 Knife drive gear & pinion, SD T3012-1 Knife drive gear & pinion, HD T3014 Knife drive gear front, SD T3014-1 Knife drive gear, front, HD T3015 Idler gear & pinion, SD, fibre T3015A Idler gear & pinion, SD, steel T3015-2A Idler gear & pinion, HD T3016-1A Driven pulley gear & shaft (#52,884 to #59,094),

NA, replaced by T3016-8 T3016-8 Driven pulley gear & shaft (#59094 on) SD & HD SSS08NPS Key lock screw,

" T3019-2 Driven pulley shaft ball bearing #31600 on T3019-3 Gear box ball bearing, HD T3020 Driven pulley, 4

, SD only (85 RPM) SSS05S Driven pulley lock set screw, HTD T3020-8-4 Woodruff key T3020-9 Driven Pulley, 2V, 4

,SD&HD 60HZ-SD 85 & 105 RPM 60HZ-HD 115 & 140 RPM 50HZ-SD 85 RPM; 50HZ-HD 140 RPM

T3020-9-1 Driven Pulley, 2V, 3

,SD&HD 50HZ-SD 105 RPM

T3021-1 Driven pulley roll pin, SD & HD T3022-3A Frame positioning lock screw, #52884 on T3023-1-2 Idler gear shaft, SD, #52902 on; HD #52884 on T3023-1-2S Idler gear shaft screw, SD, #52902 on; HD #52884

T3024-1 Motor pulley, 3

, 50 cycle, SD only (85 RPM)

T3024-2 Motor pulley, 2

, 60 cycle, SD only (85 RPM)

T3024-6A Motor timing pulley, 2

, HD only, 60 cycle (115

RPM), obsolete order TA3024-8K

T3024-8 Motor pulley, HTD, 60 cycle, 115 RPM (2

)HD

only, 30 tooth

T3024-8-1 Motor pulley, HTD, (50 cycle – 115 RPM) (60 cycle –

140 RPM) (2

) HD only T3024-8-2 Motor pulley, HTD (50 cycle – 140 RPM) HD only T3024-9 Motor Pulley, 2V, 2

60HZ-HD 115 RPM

T3024-9-1 Motor Pulley, 2V, 3

60HZ-SD 105 RPM 50HZ-SD 85 & 105 RPM; 50HZ-SD 140 RPM

T3024-9-2 Motor Pulley, 2V, 2

385

60HZ-HD 140 RPM T3025 Motor pulley key T3026-1 Coupling shaft bearing, #43479 on T3027 Motor pulley set screw T3031 Spacer T3031-1 Stew, front spacer for

" width (10) req’d T3031-2 Stew, front spacer for 1" width (7) req’d T3031-3 Stew, front spacer for 1

" width (6) req’d

T3031-4 Auxiliary spacer,

ID´1

OD´.035

T3031-5 Auxiliary spacer,

OD´.070

T3031-6 Auxiliary spacer,

OD´.035

T3031-7 Knife shaft extension end spacer

T3031-8 Knife shaft extension end spacer

Item No. Description

T3031-9 Stew, front spacer for

" width (14) req’d

T3031-11 Stew, front spacer for

" width (20) req’d T3031-12 Front knife shaft cap spacer T3031-14 Stew, front spacer for

" width (8) req’d T3031-17 Stew, front spacer for 1

" width (4) req’d T3031-18 Stew, front spacer for 2" width (3) req’d T3031-20 Spacer, .200

, 28 required,

" stew frt.

T3031-21 Spacer, .110

, 28 required,

" stew bk.

SSS03NPS Key lock screw,

" T3036 Tenderizer knife blade T3036-1 Stew feeder/scoring blade, 2" O.D. T3036-2 Scoring blade, 1

" O.D.

T3036-3 Scoring blade, 1

" O.D. T3036-50 Cutlet knife blade, 26 teeth T3045-3E-4 Motor, ¾HP, 115/220-50/60-1 HD T3045-4C Motor, ¾HP, 220-50-1, SD & HD T3045-11E-3 Motor, ½HP, 115/220-50/60-1, SD & HD T3045-12 Motor, ¾HP, 230/460-60-3, HD T3045-13A Motor, ¾HP, 220/440-50/60-3, HD CB74S Motor screw,

carriage

HN20S Motor screw, nut,

-18

FW16S Motor screw washer,

T3052 Idler gear shaft washer LW10S Lock washer,

LW16S Lock washer,

", motor bolt T3059-3A Caution decal for safety cover, NC T3059-4 Warning decal #42670 on, NC HNNL15S Safety cover hinge nut (nylock) FFW05S Safety cover hinge washer T3064 Safety cover hinge spring T3066 Safety cover hinge, RH T3067 Safety cover hinge, LH T3068 Safety cover hinge lock washer PHS002S Case top screw, #8-32 PHS023S Case top side screw, #10-24

, #50420 on T3069-1C Cover side screw clip, #50420 on CB60S Case screw,

CB61S Case screw,

HN15S Case screw nut,

-20 hex T3075 Bearing snap ring, SS T3078-1 Thrust washer bearing, SD, #55020 on, HD

#55022 on T3079A Motor belt, 20", 50 cycle only, #51093 on T3079-2A Motor belt, 19", 60 cycle SD, 50 cycle HD T3079-3 Motor belt, 18-

, 60 cycle, HD (special only)

T3079-6 Motor timing belt, 60 cycle (115 RPM), 47 teeth, HD

only T3079-6-1 Motor timing belt, 50 cycle (115 RPM), 50 teeth, HD

only (also used on 60 cycle, 140 RPM) T3079-8 Motor HTD belt, 60Cy-115RPM, 450 mm, HD T3079-8-1 Motor HTD belt, 50CY-115RPM, 60Cy-140RPM,

465mm, HD T3079-8-2 Motor HTD belt, 50Cy-140RPM, 500mm, HD T3079-9 Motor Belt, 2V, 2/5M462

60HZ-HD 115 RPM T3079-9-1 Motor Belt, 2V, 2/5M475

60HZ-SD 85 RPM; 60HZ-HD 140 RPM

50HZ-SD 105 RPM T3079-9-2 Motor Belt, 2V, 2/5M500

60HZ-SD 105 RPM

50HZ-SD 85 RPM; 50HZ-HD 140 RPM T3081 Idler gear bearing

Item No. Description

T3082 Knife shaft end nut, left hand, front T3083 Knife shaft end nut, right hand, back T3088-1 Gear box vent, 1 psi T3091-1 Cleaning brush TA3096M-0 Safety cover, stainless TA3096M-1 Safety cover, transparent T3101-1 Waterproof cap nut, toggle T3103 On & Off plate T3104-1 Silicone washer, HD T3104-2 Silicone washer, SD, #43479 on T3105 Safety switch cap nut, waterproof T3106-1 Pulley shaft oil seal, SD & HD T3106-2 Coupling shaft oil seal, HD T3108-1 Motor cord & plug, 115V T3108-4 Motor cord & plug, 220V (3PH also available) T3111-1 Base foot w/

-20 screw, order TA3111 T3116 Tenderizer wire front comb T3116-L Tenderizer rigid front comb (laser) T3116-1 Stew, wire front comb, SS,

" width T3116-2 Stew, wire front comb, SS, 1" width T3116-4 Stew, wire front comb, SS,

" width

T3116-5 Stew, wire front comb, SS,

" width T3116-9 Stew, wire front comb,

" width T3117 Tenderizer, wire back comb T3117-L Tenderizer rigid back comb (laser) T3117-1 Stew, wire back comb,

" width T3117-2 Stew, wire back comb, 1" width T3117-3 Stew, wire back comb, 1

" width

T3117-4 Stew, wire back comb,

" width

T3117-5 Stew, wire back comb,

" width T3117-7 Stew, wire back comb, 1

" width T3117-8 Stew, wire back comb, 2" width T3117-9A Stew, wire back comb w/cross bar,

" width

T3117-14 Stew, wire back comb,

" width T3119 Comb straightener T3130 Cradle less blades & combs T3130-1 Stew cradle less blades & combs T3131A Front knife shaft w/coupling end & spacer T3132 Back knife shaft w/coupling end T3157 Cradle lock lever shaft T3169 Knife drive coupling, front w/pin, SD T3170 Knife drive coupling, back, w/pin, SD T3171 Knife drive coupling, front and rear w/pin, HD T3171-1 Coupling shaft key, front, HD T3171-2 Coupling shaft key, back, HD T3172 Knife drive coupling retaining ring, front and back

#42583 on, HD

T3172-1 Knife drive coupling spacer, front and back #44186

on, HD

T3175 Knife drive coupling pin (#30000 to

#32452-#42834 on) T3175-1 Knife drive coupling pin (#32452 to #42834) T3178 Auxiliary spacer

OD´.005

T3078-1 Thrust washer bearing, SD, #55020 on, HD,

#55022 on T3180 Cord clamp

Item No. Description

T3181-1 Knife shaft shoulder bearing, front T3181-2 Knife shaft shoulder bearing, back T3186-1A Toggle switch w/cap nut, 3 phase T3186-4A Toggle switch w/half boot, 1 phase T3187 Thermal circuit breaker, SD, 8 Amp, #46032 on T3187-1 Thermal circuit breaker, HD, 10 Amp, #46032 on T3187-2 Thermal circuit breaker, 12 Amp, #46032 on T3187-3 Thermal circuit breaker, 5 Amp, #46032 on T3188 Waterproof reset button seal, #46032 on T3189 “Press to reset” plate, #46032 on T3190 Circuit breaker lock washer, #46032 on *NSS T3197-2 Motor shim T3200A Interlock switch w/cap nut, 1 phase T3200-1A Interlock switch w/cap nut, 3 phase LWET30S Shakeproof washer LWET03S Grounding shakeproof washer T3226A Cradle end, right hand T3226A-1 Stew cradle end, right hand T3227 Cradle end, left hand – for wire comb T3227-L Cradle end, left hand – for rigid comb T3227-1 Stew cradle end, left hand T3228 Cradle bar, bottom front & back T3228-1 Stew cradle bar, bottom front T3228-3 Cradle bar, top front & back T3228-3-1 Stew cradle bar, top front T3229 Cradle end screw, left side,

-20

T3230 Cradle end screw, right side,

-20´1

T3247-1 Cradle lock lever, nylon T3247-5 Cradle safety lift handle T3247-9 Hand feeder, nylon T3248-1 Cradle rest bar T3248-4 Cradle rest thrust plate HHS040S Cradle rest bar screw, RH HHS046S Cradle rest bar screw, LH T3250 Case joining strip T3290-4A Switch harness w/half boots 15Amp/1PH/115V T3290-4A-5 Switch harness w/5 Amp breaker T3290-4A-8 Switch harness w/8 Amp breaker T3290-4A-10 Switch harness w/10 Amp breaker T3290-4A-12 Switch harness w/12 Amp breaker T3294 Gear spacer, front HD T3294-1 Gear spacer, back HD T3294-2 Gear thrust washer HD T3300 Stew blade, 3.00 O.D. T3316 Star dual rigid front comb T3317 Star dual rigid back comb T3331 Star spacer

OD´.405

T3331-1 Star step spacer, front,

OD´.240

T3331-2 Star step spacer, back,

OD´.075

T3331-3 Knife shaft extension spacer, back,

T3336 Star blade, 2

" diameter´12 tooth

(

.120)

ASSEMBLY NUMBERS FOR THE PRO-9 MACHINE

Item No. Description

TA3006-2 Case top assembly without switches, #50420 on TA3006-2C CSA case top assembly w/o switches TA3020-6 Obs. driven timing pulley w/bushing, HD, NLA order

TA3020-8K

TA3020-6K Obs. timing belt & pulley kit, HD only, NLA order

TA3020-8K

TA3020-8 HTD driven pulley w/lock collar (4

) HD only TA3020-8K HTD pulley & belt kit, 60Cy-115RPM, HD only TA3020-9K Poly Flex 2V Belt & Pulley Kit

60HZ-HD 115 RPM

TA3020-9K-2 Poly Flex 2V Belt & Pulley Kit

60HZ-SD 105 RPM 50HZ-SD 85 RPM; 50HZ-HD 140 RPM

TA3020-9K-3 Poly Flex 2V Belt & Pulley Kit

60HZ-SD 85 RPM, 60HZ-HD 140 RPM, 50HZ-HD 115 RPM

TA3020-9K-4 Poly Flex 2V Belt & Pulley Kit

50HZ-SD 105 RPM TA3111 Base foot assembly TA3130 Tenderizer cradle assembly, complete TA3130-1A Stew, cradle assembly, complete

" width TA3130-2A Stew, cradle assembly, complete 1" width TA3130-3A Stew, cradle assembly, complete 1

" width

TA3130-4A Stew, cradle assembly, complete

" width

TA3130-5A Stew, cradle assembly, complete

" width TA3130-7A Stew, cradle assembly, complete 1

" width TA3130-8A Stew, cradle assembly, complete 2" width TA3130-9A Stew, cradle assembly, complete

" width

TA3130-14A Stew, cradle assembly, complete

" width TA3130-20 Scoring cradle complete FT 2" BK 2" TA3130-21 Scoring cradle complete FT 2" BK 1

TA3130-22 Scoring cradle complete FT 1

"BK1

ItemNo. Description

TA3130-23 Scoring cradle complete FT 1

"BK1

TA3130-24 Scoring cradle complete FT 1

"BK1

" TA3130-36 Star cradle assembly, complete TA3130-50 Cutlet cradle assembly complete TA3131 Tenderizing front blade assembly TA3131-1 Stew, front blade assembly, complete

" width TA3131-2 Stew, front blade assembly, complete 1" width TA3131-3 Stew, front blade assembly, complete 1

" width

TA3131-4 Stew, front blade assembly, complete

" width

TA3131-5 Stew, front blade assembly, complete

" width TA3131-7 Stew, front blade assembly, complete 1

" width TA3131-8 Stew, front blade assembly, complete 2" width TA3131-9 Stew, front blade assembly, complete

" width

TA3131-14 Stew, front blade assembly, complete

" width TA3131-20 Scoring, front blade assembly, 2" O.D. TA3131-22 Scoring, front blade assembly, 1

" O.D.

TA3131-24 Scoring, front blade assembly, 1

" O.D. TA3131-50 Cutlet front blade assembly, 42 blades TA3132 Tenderizing back blade assembly TA3132-9 Stew, back blade assembly,

" width

TA3132-20 Universal stew and scoring, back blade assembly,

2" O.D.

TA3132-22 Scoring, back blade assembly, 1

" O.D. TA3132-24 Scoring, back blade assembly, 1

" O.D. TA3132-50 Cutlet back blade assembly, 43 blades TA3168-3 Gear box assembly w/pulley, SD, #52902 on TA3168-4 Gear box assembly 2/pulley, HD, #52884 on TA3169 Knife drive coupling & gear box assembly, front, SD TA3170 Knife drive coupling & gear box assembly, back, SD TA3331 Star front blade assembly TA3332 Star back blade assembly

OPERATOR’S SIGNATURE PAGE

WARNING

READ AND UNDERSTAND THIS ENTIRE

MANUAL BEFORE SIGNING BELOW

MY SIGNATURE ATTESTS THAT I HAVE COMPLETELY READ AND UNDERSTAND THIS MANUAL. I REALIZE THAT THIS MACHINE, IF OPERATED CARELESSLY, CAN CAUSE SERIOUS INJURY TO MYSELF AND OTHERS.

NAME (PRINT) SIGNATURE DATE

SUPERVISOR’S

INITIALS

LIMITED WARRANTY:

WARRANTY: The Biro Manufacturing Company warrants that the Model Pro-9 will be free from

defects in material and workmanship under normal use and with recommended service. BIRO will replace defective parts, which are covered by this limited warranty, provided that the defective parts are authorized for return, shipping charges prepaid, to a designated factory for inspection and/or testing.

DURATION OF WARRANTY: The warranty period for all parts covered by this limited warranty is one year from date of purchase, or eighteen months from factory ship date, whichever date occurs first, except as noted below.

PARTS NOT COVERED BY WARRANTY: The following wearable parts are not covered by this limited warranty: tenderizer blades, 3² stew blades, scoring blades, star blades, feeder blades, cutlet blades, and all front and rear wire combs This limited warranty does not apply to machines sold as used, rebuilt, modified, or altered from the original construction in which the machine was hipped from the factory. (Water contaminated electrical systems are not covered under this limited warranty). BIRO is not responsible for service charges or labor required to replace any part covered by this limited warranty or for any damages resulting from misuse, abuse, lack of proper or recommended service, or for electrical connection of equipment, adjustments to switch gear or any other electrical requirements, which must be performed only by a certified electrician.

EXCLUSION OF WARRANTIES AND LIMITATION OF REMEDIES: BIRO gives no warranties other than those expressly stated in this limited warranty. THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR PROCESSING OF FOOD PRODUCTS, AND ALL OTHER IMPLIED WARRANTIES ARE SPECIFICALLY EXCLUDED. BIRO IS NOT LIABLE FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES, EXPENSES, OR LOSSES. THE REMEDIES PROVIDED IN THIS BIRO LIMITED WARRANTY ARE PURCHASER’S SOLE AND EXCLUSIVE REMEDIES AGAINST BIRO.

REGISTRATION CARDS: You must sign, date and complete warranty registration card supplied with each machine. The warranty card must be returned to The Biro Manufacturing Company for proper registration. If no warranty card is returned to BIRO, the warranty period will begin from the date the machine was originally shipped from the factory.

HOW TO GET SERVICE:

1. Contact the entity from whom you purchased the machine; or

2. Consult the yellow pages of the phone directory for the nearest authorized dealer; or

3. Contact BIRO Mfg. Company for the authorized service entity (250 plus worldwide) in your area.

THE BIRO MANUFACTURING COMPANY

1114 Main Street

Marblehead, Ohio

Ph. 419-798-4451

Fax 419-798-9106 E-mail: service@biro saw.com Web: http://www.biro saw.com

ITEM NO: T3400-091 PTCT PRO9-091 1-06-38 COMM

PTCT PRO9-091 2-09-37 PPD

Biro PRO-9 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual