Model BCC-100
POULTRY PROCESSING MACHINE
Parts List, Installation and Operating Instructions
Applicable from Serial No. 500 On
Biro Designed Biro Built
+ IMPORTANT SAFETY NOTICE +
This Manual contains important safety
instructions which must be strictly
followed when using this equipment.
096-10-05-21
PTCT
BCC-100
TABLE OF CONTENTS
Page
NOTICE TO OWNERS AND OPERATORS ......................................... 1
SAFETY TIPS ............................................................... 2
INSTALLATION ............................................................. 3
OPERATION ................................................................ 4
CLEANING ................................................................. 7
MAINTENANCE ............................................................. 7
FINGER GUARD RETURN SPRING INSTALLATION .................................. 8
WIRING DIAGRAMS .......................................................... 9
PARTS LIST/ORDERING.......................................................10
PARTS DIAGRAM ............................................................11
NOTES PAGE ...............................................................12
OPERATOR’S SIGNATURE PAGE................................................13
LIMITED WARRANTY .........................................................14
NOTICE TO OWNERS AND OPERATORS
BIRO’s products are designed to process food products safely and efficiently. Unless the oper
ator is properly trained and supervised, however, there is the possibility of a serious injury. It is the
responsibiltiy of the owner to assure that this machine is used properly and safely, strictly following
the instructions contained in this Manual and any requirements of local law.
No one should use or service this machine without proper training and supervision. All opera
tors should read and be thoroughly familiar with the procedures contained in this Manual. Even so,
BIRO cannot anticipate every circumstance or environment in which its products will be used.
You, the owner and operator, must remain alert to the hazards posed by the function of this equip
ment — particularly the SHARP ROTATING BLADE. No one under eighteen (18) years of age
should operate this equipment. If you are uncertain about a particular task, ask your supervisor.
This Manual contains a number of safe practices in the SAFETY TIPS section. Additional warn
ings are placed thoughout the Manual. Warnings related to your personal safety are indicated by:
OR
Warnings related to possible damage to the equipment are indicated by:
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-
-
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If any warning label, or Manual becomes misplaced, damaged, or illegible, please contact your
nearest Distributor or BIRO directly for a replacement.
Remember, however, this Manual or the warning labels do not replace the need to be alert and
to use your common sense when using this equipment.
This Manual applies to machines with serial number 500 and higher.
1
SAFETY TIPS
SHARP ROTATING BLADE
TO AVOID SERIOUS PERSONAL INJURY
NEVER Touch This Machine without Training and Authorization by Your Supervisor.
·
· ALWAYS Read Operation and Service Manual BEFORE Operating, Cleaning, or Servicing.
· ALWAYS Keep Hands Clear of Blades and Moving Parts.
· ONLY Use a Qualified Electrician to Install According to Local Building Codes: Machine MUST
Be Properly Grounded.
· ONLY Install on Level, Non-Skid Surface in Clean, Well-Lighted Work Area Away from Children
and Visitors.
· DO NOT Tamper With, Bypass or Remove the Knife Cover, Finger Guard, Interlock Switch, or
Toggle Switch.
·
DO NOT Operate With the Knife Cover in Raised Position or Removed. Safety Knife Cover
MUST Be Down During Operation.
·
ONLY Operate Machine by Using the Machine’s ON/OFF Toggle Switch. ALWAYS Turn Off
Toggle Switch When Not in Use.
·
DO NOT Wear Gloves While Operating.
·
ALWAYS Turn Off and Unplug Machine From Power Source and Perform Lockout/Tagout
Procedures BEFORE Cleaning, Servicing, or Attempting to Unjam or Unclog.
·
NEVER Leave Machine Unattended While Operating.
·
PROMPTLY REPLACE Any Worn or Illegible Warning Labels.
·
USE ONLY BIRO Parts and Accessories Properly Installed.
2
I. INSTALLATION
TO AVOID SERIOUS PERSONAL INJURY, PROPERLY INSTALL
EQUIPMENT IN ADEQUATE WORK AREA
ALWAYS Use Qualified Technician and Electrician for Installation.
·
ALWAYS Install Equipment in Work Area with Adequate Light and Space.
·
ONLY Operate on a Solid, Level, Non-Skid Surface.
·
NEVER Bypass, Alter, or Modify This Equipment in Any Way From Its Original Condition.
·
NEVER Operate With Knife Cover in raised Position or Removed.
·
NEVER Operate Without all Warnings Attached.
·
1. Read this Manual thoroughly before installation and operation. Do not proceed with installation and operation if
you have any questions or do not understand anything in this Manual. Contact your local Distributor, or BIRO
first.
2. Install your machine on a level, solid, non-skid surface which should be at a height that allows the operator to
operate the machine comfortably with his or her hands slightly above the crook of the elbow and below
bar. The working area should be well-lighted and away from children and visitors.
3. Machine must be properly grounded. Use a qualified electrician to install according to local building codes.
4. Make sure ON/OFF toggle switch is in “OFF” position.
5. Lower Knife Cover into operating position as shown in the picture on the front of this Manual.
6. Uncoil electrical cord and plug into specified, grounded outlet. (Specifications for this machine are found on the
plate located on the back of the motor column.)
7. With Knife Cover lowered into operating position, turn ON/OFF toggle switch to “ON” position. The blade will
begin to rotate. Make sure machine operates properly and is stable and secure on operating surface.
the guide
ALWAYS LEVEL MACHINE BEFORE USING
8. Raise Knife Cover to check safety interlock switch — machine should turn off.
9. Lower Knife Cover — machine should resume operating.
10. Turn toggle switch to “OFF” position.
11. Check placement of all warning labels. Machine is ready for trained operators to process product.
12. Contact your local distributor or BIRO directly if you have any questions or problems with the installation or
operation of the machine.
3
II. OPERATION
SHARP ROTATING BLADE
TO AVOID SERIOUS PERSONAL INJURY
ONLY Properly Trained Pesonnel Should Use This Equipment.
·
ALWAYS Keep Hands Clear of Blade and Other Moving Parts.
·
NEVER Operate With Knife Cover in Raised Position or Removed. Knife Cover Must Be Down
·
During Operation.
DO NOT Tamper With, Bypass, or Remove Knife Cover, Finger Guard, Interlock Switch, or
·
Toggle Switch.
ALWAYS Turn Off and Unplug Machine from Power Source and Perform Lockout/Tagout
·
Procedures Before Cleaning, Servicing, or Attempting to Unjam or Unclog.
· NEVER Leave Unattended While Operating.
· ALWAYS Turn Off Toggle Switch When Not in Use.
· ONLY Operate Machine By Using ON/OFF Toggle Switch.
· DO NOT Wear Gloves While Operating.
A. TO PROCESS PRODUCT
1. Have product prepared prior to using this machine.
2. Make sure Knife Cover is in the down position.
DO NOT WEAR GLOVES WHILE OPERATING
3. Turn ON/OFF toggle switch to “ON” position.
4. TURN MACHINE “OFF” BY MOVING TOGGLE SWITCH TO “OFF” POSITION WHEN FINISHED.
4
MACHINE INSTALLATION
“The machine should be installed so that the machine is at a height that allows the operator to
operate the machine comfortably with his or her hands slightly above the crook of the elbow and
below
the guide bar.”
PROCESSING FRYER AND BROILER FOR TRAY DISPLAY — SELF SERVE
1. Hold bird in right hand by both drumsticks. With left hand, pull
both wings back and together, exposing the wing knuckle joint
immediately above the breast area. With left hand, pull wings down
over apex of precision cutting guide bar, thus further exposing wing
knuckle joint. Hands are kept well below precision cutting guide bar.
2. With one stroke, sever both wings.
3. Remove the giblet package and drawing left drumstick and thigh
with left hand down over apex of precision cutting guide bar, expose
the location of the rump knuckle bone.
4. Sever thigh from back with one stroke and without entering breast
area.
5
PROCESSING FRYER AND BROILER FOR TRAY DISPLAY — SELF SERVE
5. Drawing right drumstick and thigh with right hand down over apex
of precision cutting guide bar, expose the location of the rump
knuckle bone.
6. Sever thigh from back with one stroke and without entering breast
area. A properly cut drumstick and thigh will expose an open area in
the pelvic zone.
7. With thumbs in the carcass, expand the pelvic area opening. Do
not hold carcass of bird in any other manner for safety sake. Remove
back from breast making sure that the cut along the precision cutting
guide bar is adjusted to remove the remaining wing knuckles with
back but do not enter the expensive breast area.
8. Back removed from breast as described in No. 7.
6
III. CLEANING
SHARP ROTATING BLADE
TO AVOID SERIOUS PERSONAL INJURY
ALWAYS Turn Off and Unplug From Power Supply and Perform Lockout/Tagout Procedures
·
BEFORE Cleaning or Servicing.
ALWAYS Wear Wire Mesh Safety Gloves When Touching or Handling Blade.
·
ONLY Use Recommended Cleaning Equipment, Materials, and Procedures.
·
ALWAYS Thoroughly Clean Equipment at Least Daily.
·
DO NOT Use Harsh Chemicals, Scouring Pads or Cleansers. Ordinary Liquid Detergent for Manual Dish or Pot/Pan
Washing Will Not Harm the Machine. Dish Machine Chemicals Will Cause Brown “Rusty” Stains, as will Chlorine
Bleach and Similar Products if Allowed to Stand in or on the Machine for Any Length of Time.
IV. MAINTENANCE
SHARP ROTATING BLADE
TO AVOID SERIOUS PERSONAL INJURY
·
ALWAYS Turn Off and Unplug Machine From Power Source and Perform Lockout/Tagout
Procedures BEFORE Servicing.
·
NEVER Touch This Machine Without Training and Authorization by Your Supervisor.
·
ALWAYS Keep Hands Clear of Blade and Moving Parts.
·
DO NOT Tamper With, Bypass, or Remove the Knife Cover, Finger Guard, Interlock Switch, or
Toggle Switch
·
ALWAYS Wear Wire Mesh Safety Gloves When Touching or Handling Blade.
·
PROMPTLY REPLACE Any Worn or Illegible Labels.
·
USE ONLY BIRO Parts and Accessories Properly Installed.
7
A. GENERAL
1. Machine should be generally inspected every time it is cleaned (at least daily) to ensure that it is in good
operating condition and has not been damaged or tampered with.
a. Knife Cover: The Knife Cover should be checked for cracks, gouges, or other damage. Replace if any of
these conditions exist.
b. Switches and Safety Interlock:
The Knife Cover Interlock switch should be checked as follows:
i. Make sure ON/OFF toggle switch is in “OFF” position.
ii. Lower Knife Cover into operating position.
iii. Plug electrical cord into specified outlet.
iv. With Knife Cover lowered into operating position, turn ON/OFF toggle switch to “ON” position.
KEEP HANDS CLEAR OF SHARP ROTATING BLADE
v. Raise Knife Cover to check safety interlock switch — machine should turn off.
vi. Lower Knife Cover — machine should resume operating.
vii. Turn toggle switch to “OFF” position. Unplug machine from power source.
DO NOT USE THIS MACHINE IF ANY SWITCH FAILS TO
FUNCTION PROPERLY
TURN OFF AND UNPLUG MACHINE FROM POWER SOURCE
AND PERFORM LOCKOUT/TAGOUT PROCEDURES BEFORE
PERFORMING ANY OTHER MAINTENANCE
8
WIRING DIAGRAM
9
IMPORTANT: Must have Serial Number when ordering parts
PARTS LIST MODEL BCC-100 APPLICABLE
FROM SERIAL NO. 500 ON
Item No. Part Name
BCC 4-10 Knife cover assembly
BCC 4-7-10 Knife cover finger guard assembly
BCC 5-1 Knife cover hinge stud bolt
BCC 7-1-10 Finger guard assembly w/spring &
bumper
BCC 7-2 Finger guard torsion spring #7330 on
BCC 7-4 Finger guard bumper, Delrin #8447 on
BCC 8-1 Finger guard hinge stud #8325 on
BCC 9-1 Finger guard retainer ring s/n 8325 on
BCC 10 Knife guide bar 1"
BCC12-3 Hex head screw
3
-16´1, SS
8
BCC 13-10 Knife guide trough complete
BCC 16 Extension shaft
BCC 17 Extension shaft collar (2 req.) each
BCC 18 Extension shaft collar nut
BCC21-1F Motor,
3
HP, 115/230-60-1
4
BCC21-2A Motor, ¾HP, 115/220-50-1
BCC21-3A Motor,
3
HP, 220/440-50/60-3
4
HBCC 24-1A Motor cord and plug 3 phase
BCC 25 Motor switch toggle 115V – 1PH
BCC 25-1 Motor switch toggle 3 phase
BCC 25-2 Motor switch toggle 220V – 1PH
BCC 26 Switch box
BCC 26-2 Switch box for 3 phase switch
BCC 27-1 Switch box cover complete w/gasket &
cover screws
BCC 30-1 Switch box outlet nipple
BCC 31-1 Switch box elbow
BCC 32-2 Interlock switch — 1 phase
BCC 32-3 Interlock switch — 3 phase
BCC 33 Interlock switch lever
BCC 36 Knife blade 9"
BCC 36-2 Knife blade 9" serrated
BCC 37-2 Connector
BCC 37-4 Connector, 3 ph
BCC 42-2-10 Suction cup foot assembly
BCC 47 Electrical lock nut
BCC 49-1 Wire nut 74B
BCC 50 Solderless terminal RA4-6S
BCC 51-1 Ground terminal motor, R1C-14S
BCC 53-1 Delron bushing, #8325 on
Item No. Part Name
BCC 54-10 Knife hone with Guard
BCC 58 Motor extension cord 1 phase
BCC 58-1 Motor extension cord 3 phase
BCC 59 California extension guard, 5
1
(not
2
shown)
BCC 60-1 California ext. guard clamp (not shown)
BCC 61-10 Backguard assembly
BCC 65-2 Pilot light 115V #8783 on
BCC 65-3 Pilot light 220V #8783 on
BCC 67-5 “Danger Exposed Blade” decal
BCC 67-6 “Blade Rotation” decal
BCC 78-1 Knife cover position retainer #7851 on
*NSS
BCC 78-10 Knife cover position retainer with set
screw #7851
BCC 81-1 Motor Shaft Slinger
5
7
FW16S Flat washer
16
1
´
TK, SS
´
8
16
HHS025S Hex head screw ¼-20´½SS
HHS050S Hex head screw
5
16
-18
5
,SS
´
8
HN10S Hex nut 10-32, SS
HN15S Hex nut ¼-20
7
´
7
AF
16
´
TH, SS
32
LW10S Lock washer ¼, SS
PHS033S Pan head screw 10-32
SSS12SHP Set screw – half dog point ¼-20
3
,SS
´
8
5
,
´
16
SS
T3059-3-2 Caution decal
T3108-1 Motor cord & plug – 115V
T3108-4 Motor cord and plug 220V – 1P
TS010S Thumb screw 10-32´½, SS
TS012S Thumb screw 10-32´¾, SS
WN20S Wing nut
3
-16, SS
8
2566 Solderless Ground Terminal, R4B-10
418 Wire Nut 73B
419 Wire Nut 74B
421 Wire Nut - Blue
653PS Warning label – pressure sensitive
658-1 Label, made in USA
10
BIRO Model BCC-100 Poultry Processing Machine
11
— NOTES —
12
OPERATOR’S SIGNATURE PAGE
WARNING
READ AND UNDERSTAND THIS ENTIRE
MANUAL BEFORE SIGNING BELOW
MY SIGNATURE ATTESTS THAT I HAVE COMPLETELY READ AND UNDERSTAND THIS MANUAL.
I REALIZE THAT THIS MACHINE, IF OPERATED CARELESSLY, CAN CAUSE SERIOUS INJURY TO
MYSELF AND OTHERS.
NAME (PRINT) SIGNATURE
SUPERVISOR’S
INITIALS
DATE
13
LIMITED WARRANTY:
WARRANTY: The BIRO Manufacturing Company warrants that Model BCC-100 will be free from
defects in material and workmanship under normal use and with recommended service. BIRO will
replace defective parts, which are covered by this limited warranty, provided that the defective
parts are authorized for return, shipping charges prepaid, to a designated factory for inspection
and/or testing.
DURATION OF WARRANTY: The warranty period for all parts covered by this limited warranty is
one (1) year from date of Inspection/Demonstration advised on the returned Warranty Registration
card, or eighteen (18) months from original factory shipping date, whichever occurs first, except as
noted below.
PARTS NOT COVERED BY WARRANTY: The following are not covered by this limited warranty:
wearable parts on the cutting system such as Knife Blades, Item No.’s BCC 36, BCC 36-2. This
limited warranty does not apply to machines sold as used, rebuilt, modified,or altered from the
original construction in which the machine was shipped from the factory. (Water contaminated
electrical systems are not covered under this limited warranty.) BIRO is not responsible for electri
cal connection of equipment, adjustments to switch controls or any other electrical requirements,
which must be performed only by a certified electrician. BIRO is not responsible for service
charges or labor required to replace any part covered by this limited warranty or for any damages
resulting from misuse, abuse, lack of proper or recommended service.
EXCLUSION OF WARRANTIES AND LIMITATION OF REMEDIES: BIRO gives no warranties
other than those expressly stated in this limited warranty. THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR PROCESSING OF FOOD PRODUCTS, AND ALL OTHER IMPLIED WARRANTIES ARE SPECIFICALLY EXCLUDED. BIRO IS NOT
LIABLE FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES, EXPENSES, OR LOSSES. THE
REMEDIES PROVIDED IN THIS BIRO LIMITED WARRANTY ARE PURCHASER’S SOLE AND EXCLUSIVE REMEDIES AGAINST BIRO.
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REGISTRATION CARDS: You must sign, date and complete the warranty registration card supplied with each machine. The warranty registration card must be returned to The Biro Manufacturing Company for proper registration. If no warranty card is returned to BIRO, the warranty
period will begin from the date the machine was originally shipped from the factory.
HOW TO GET SERVICE:
1. Contact the entity from whom you purchased the machine; or
2. Consult the yellow pages of the phone directory for the nearest authorized dealer; or
3. Contact BIRO Mfg. Company for the nearest authorized service entity (250 plus worldwide) in
your area.
THE BIRO MANUFACTURING COMPANY
1114 Main Street
Marblehead, Ohio 43440-2099
Ph. 419-798-4451
Fax 419-798-9106
E-mail: service@biro saw.com
Web: http://www.biro saw.com
ITEM NO.: BCC 100-096
PTCT BCC 100-096-10-05-21
14
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