GENERAL TECHNICAL FEATURES
Description……………………………………………………….. 4
Main features…………………………………………………….. 4
Safety devices……………………………………………………. 5
Components description…………………………………………. 5
Overall measurements…………………………………………… 6
INSTALLATION
Packing check……………………………………………………. 6
Placing the machine……………………………………………… 6
Electrical connections……………………………………………. 6
Control panel…………………………………………………….. 7
Operating test……………………………………………………. 7
UTILITY
Loading the automatic paper attachment………………………… 8
Product thickness regulation……………………………………… 9
Loading the product and use……………………………………… 10
CLEANING AND HYGIENE
Complete cleaning………………………………………………… 11
Disassembly of the removable accessories………………………... 11
Disassembly of the paddle………………………………………… 11
Disassembly of the hopper………………………………………… 11
Disassembly of the conveyor belt…………………………………. 11
Disassembly of the regulation drum………………………………. 12
Disassembly of the scraper………………………………………… 12
Cleaning of the disassembled components………………………… 12
Assembly of the accessories……………………………………….. 12
The installation, the starting, and the operating of the machine must be performed by
skilled personnel only, who knows the machine. The personnel assigned to the assistance
and maintenance must always follow the instructions contained in the manual. The food
forming machine must be used by trained personnel only. If necessary provide for the
personnel’s training, to learn the usual operations in order to assure the correct use of the
machine.
ABM disclaims all responsibility in case of:
• Assembly of the components of the machine and the electric connection not
effected according to the established rules;
• Improper use of the machine;
• Tampering the controls or the security protection;
• Use of non-original spare parts;
The warranty does not cover the normal use of the parts.
RELIABILITY
In case of improper use of the machine, it is possible to have injuries and accidents.
The food forming machine must be used only by the personnel who must know the
machine and the content of the manual:
• Make sure that unskilled personnel – and especially children – do not operate the
machine;
• Do not modify or remove the safety devices (covers and protections), especially
those installed at the meat inlet;
• Never tamper with the electric system;
• Use the machine with concentration avoiding distractions;
• Before cleaning and maintenance, always disconnect the machine from the supply
system;
• Periodically check the main supply wire, in case of breaks or bad functioning,
provide for the replacement by skilled personnel.
• Never go near the machine with loose hair, clothes, bracelets, chains, rings, ties, etc.
to avoid the chance that they become tangled in the moving parts of the machine;
• Stop the machine whenever it makes strange noises during the functioning;
• Always keep the working area clean and dry;
• Do not deal with the repairs if you are not able to eliminate the possible breakdowns,
but contact the technical assistance;
• The machine is made of accessories and parts especially designed in order to reduce
the maintenance and minimum.
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GENERAL TECHNICAL FEATURES
Description
• The ABM Food Forming machine is characterized by:
• Compactness and small overall measurements and with special features, able to
satisfy the producing requirements of both the great and the small distribution;
• Reliability and safety in the operation and the cleaning processes;
• Hygiene of the parts in contact with the product through the use of innovative
materials conformed to the current regulations;
• Precision and compactness of the finished product;
• Strength, easy use, controls and working stationing especially designed to optimize
ergonomics.
Main Features
• The castings are made of anticorrodal thermically treated with innovative material
for food, while all the other components have been made of stainless steel. These
parts are particularly fit to resist the corrosive agents of the products used and are in
conformity with the hygienic regulations for food;
• The moving parts are started by an electronic motor and the movement transmission
operates through a chain and mechanism;
• The hopper, the paddle, the conveyor belt, the drum and the accessories are easily
disassembled to effect a regular cleaning.
• The thickness of the product is adjustable;
• The quantity of the hamburgers produced per hour can be varied on request in the
models with current continue motors;
• The hopper and the moving of the product operate in a continuous way and this
allows a homogenous dough;
• The controls are easily identifiable and suitable to prevent accidental starting;
• The transmission parts are located inside the crankcase;
• The machine is equipped with a device which allows the cleaning of the roll during
functioning (scraper) and permits the separation of the products;
• Different drums are available, suitable o the forming of products with different
shapes;
• On request, the machine can be supplied with electrical motors of different tensions.
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Safety Devices
The Food Forming Machine is equipped with the following protection and safety devices:
• Safety micromagnet on the hopper;
• Plastic cover servo-assisted by a micromagnet;
• Protection and front cover of the removable parts;
• Handle of the paddle optimized to avoid crushing and use of keys or particular tools;
• Starting of the machine through reverser for servo-assisted manual or automatic
control;
• Emergency button
• Materials in conformity with the food hygienic regulations and fit to guarantee the
good resistance to oxidation.
Components Description
CONTENTS
1. Cover
2. Hopper
3. Protection
4. Papering attachment
5. Drum stop ring nut
6. Drum
7. Scraper
8. Leading roll
9. Led roll
10. Conveyor belt
11. Footswitch
12. Speed variator for the mod. with current continuous
13. Manual/automatic switch
14. Stop button
15. Feeding signal light
16. Stop signal light
17. Transmission protection crankcase
18. Base
19. Cover shaft
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Overall Measurements
F2000/4000
Length (A) 620
Width (B) 500
Height (C) 610
Gross Created Weight – 72 kg.
Net Uncrated Weight – 67 kg.
Hopper capacity – 20 kg.
Optional Conveyor Belt – 1850 x 145
Hopper Power – see identification tag
Motor Power – see identification tag
INSTALLATION
Packing Check
• At the receipt of the machine, check the package to verify that the machine has not
been damaged.
The components of the package can be assimilated to the urban solid rubbish.
Placing the Machine
• It is advisable to place the Food Forming Machine
on a stable working table positioned on a height of
about 800mm from the ground.
• The installation area must allow the use of the machine
in an optimal and ergonomic way. It is advisable to
place it in a dry, breezy place, far from warmth sources;
it can be used without any special arrangement of a
normal working place.
Electrical Connections
• The machine is equipped with a feeding wire. Before
connecting it to the socket, verify the functioning tension
showed on the identification tag.
• In case the details do not correspond, contact the
distributor for the assistance service.
• The socket for the connection must correspond to
the current rules.
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Control Panel
• Starting switch (automatic/manual) (1)
• Red stop button (2)
• Machine operating signal lamp (3)
• Machine stop signal lamp (4)
• Handle for speed regulation (5)
(only for model at variable speed)
Note – in the Model F4000 the regulation of the speed and the quantity of hamburgers
is made by rotating the regulating handle with a quantity of products variable from… to a
maximum of 4000 pieces per hour.
Operating Test
• Before controlling the operation, if you
have not already done, you must assemble
the hopper, assemble the conveyor belt,
close the cover and the front protection.
• Connect the footswitch, inserting the control
pipe into the bush on the control panel side.
• Connect the plug to the socket.
• Position the switch handle (1) on automatic.
• Verify the rotation of the drum and the
conveyor belt (see the arrow).
• Verify the lighting of the light.
• Push the stop button (2), the machine must
stop and the light (3) must light up.
• Position the switch handle (1) on manual.
• Press the footswitch.
• Verify the rotation of the drum and the
conveyor belt (see the arrow).
• Verify the lighting of the light.
• Push the stop button (2). The machine must stop
and the light (3) must light up.
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• During the operation, when lifting the front
drum protection, the machine must stop.
• To continue, close drum protection,
turn the operating switch again.
• During the operation, when rotating the
hopper cover, the machine must stop.
• To continue, close hopper cover,
turn the operating switch again.
UTILITY
To obtain good results you must use fitted meats and doughs. Arrange the machine with
all the accessories disassembled.
It is advisable not to use and let the machine function without any product in the
hopper.
Loading the Automatic Papering Attachment
• Take out the papering attachment by pushing
the button (I) and slipping it off from the guide pins.
• Replace the pushing spring.
• Insert the paper block and take away the wrapper.
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• Reassemble the papering attachment in the guide pins,
until the stop click.
• Release the spring using the button placed under
the papering attachment (2).
• Position the papering attachment, freeing the
locking lever (2).
• Regulate the center of the paper, turning the
centering knob (4).
Before cleaning the machine, always make sure that the machine
Is stopped and disconnected from main supply.
Never use high pressure sprays during cleaning.
Never use solvents, thin ners , alcohol, etc. during cleaning.
Only use lukewarm water and some neutral detergent.
Product Thickness Regulation
The machine is regulated in the factory with a medium thickness; to obtain another
thickness, follow the instructions indicated below:
• Take out the regulation drum by operating on the
ring nut clockwise and taking out the drum.
• Loosen the stop knob of the gauging device (I).
• Turn the gauging device, to regulate the thickness (2).
• Lock the stop knob (1).
• Reassemble the drum, inserting it in the guide shaft,
until the stop click.
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Loading the Product and Use
• Open the cover and load the product in the hopper
and close the cover again.
• Connect the plug to the socket.
• Start the machine: push the automatic switch (1).
• Regulate the production speed with the regulation handle (2)
(only for model with selector).
• During the operation, operate intermittently, in order
to clean the drum from residual product.
• The product will come down on the conveyor belt and
will be moved to its end.
• To stop the machine, operate on the stop button (I) or
open the protections.
• To continue, release the stop button and turn the start
switch again (2).
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CLEANING AND HYGIENE
Complete Cleaning
• It is advisable to clean the machine daily or if necessary more frequently, in case it
was very dirty or after long periods of inactivity.
• The cleaning must be carefully made for the parts in contact with the product.
• Clean the structure of the machine with soft cloths, sponges, and rinse with water
frequently. Finally dry with soft and dry cloths.
Attention: the machine is not protected against steam cleaners, high pressure power
washer, or similar systems. In this case there is risk of short circuit or serious damages to
the machine.
Disassembly of the Removable Accessories
• All the cleaning operations of the machine must always be done with the machine not
equipped with hopper, taking out the plug from the socket.
Disassembly of the Paddle
• Hold the handle, turn anti-clockwise and lift.
• To avoid accidents before disassembling, position
the paddle away from the hopper pins.
Disassembly of the Hopper
• Open the cover completely.
• Turn the hopper anti-clockwise,
lift it and take it away from the base.
Disassembly of the Conveyor Belt
• Lift the belt on the side of the return pulley.
• Take off and disassemble the conveyor belt.
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• Disassemble the complete conveyor from the guide pin.
Disassembly of the Regulation Drum
• Turn the stop ring nut anti-clockwise, pull the drum and disassemble it from the
control pin.
Disassembly of the Scraper
• Loosen the stop knob of the scraper shaft.
• Take off the complete scraper.
Cleaning of the Disassembled Components
• All the disassembled components must be washed with warm water, neutral detergent,
rinsed in water and dried.
Assembly of the Accessories
To effect the reassembly of the accessories, proceed in the inverse way to what previously
described in the disassembly. Pay special attention to the assembly of the following
accessories:
•Hopper: Insert the hopper with the two guide pins in the fusion taking care to
position the micro-magnet on the side of the cover shaft and turn it until it hooks the
pins.
•Paddle: position the inserting shaft of the paddle so that the pins in the hopper do not
overlap the paddle, then hold the paddle, put it on the shaft, making the shaft plug
coincide with the housing in the drum.
•Drum: assembly the drum in the guide pin, making the shaft plug coincide with the
housing in the drum.
MAINTENANCE
Ordinary Maintenance
The machine does not require a special maintenance for the regulations or replacements of
parts, but only requires a normal maintenance carried out by the operator which consists of
the following operations:
• Verify the operation of the micro-switches and of the electric buttons.
• Verify the state of use of the feeding wire.
Whenever there was the necessity of repairs or special maintenance, contact the assistance
service or a qualified technician.
F9306300 CUSCIN.51108 40x60x13 BE ARING 51108 40x60x13 1
F9306800 ANELLO TEN. AS 30x42x7 NBR SEAL AS 30x42x 7 NBR 1
Z9CUSCUSCIN.6205 2RSH 25x52x15 BE ARING 6205 2RSH 25x52x151
F9310100 BAS E F93 # FRAME 1
F9310600 MOZZO A LBERO TAMBURO # SHAFT HOUSING 1
F9310700 CAMMA ES PULSIONE CAM ERA CAM 1
F9311202 INGRAN.CONICO 30x33,2 M= 3 Z= 25 CONIC GEA R 30x 33,2 M 3 Z=25 1
F9311900 ALBERO TAMBURO d30x248 SHAFT d30x248 1
F9312000 SPINA 10x46 h8 (albero tamburo P LUG 10x46 h8 1
F9312100 LINGUE TTA 8x 7x 35 UNI 6605 69 A C40 (con foro) KE Y 8x 7x35 UNI 6605 69 A C 40 1
F9312401 BOCC. ant. BA SE 40x16 E rtalon B USHING 40x16 ERTALON 1
F9312403 BOCC.sup.Cupola/post.Base B USHING 1
F9312702 BOCC. 26,7x32x39 BUSHING 26,7x 32x39 1
F9319401 ANELLO OR 80 x 3 NBR O RING 80x 3 1
PAG-1
Page 16
10301
ABM
F2000 - F 3000 - F4000 - B1200 - HD3000
06800
15100
19402
8501
8500
8501
8500
06300
12600
12500
12600
11201
CODEDESCRIZIONE ARTICOLO DESCRIPTIONQ.TY
F9306300 CUSCIN.51108 40x60x13 BEARING 51108 40x60x13 1
F9306800 ANELLO TEN. AS 30x42x7 NBR SEAL AS 30x42x7 NBR 2
F9308300 CATENA RCX P.8 semp.ISO 9001 L=568 (570) CHAIN P.8 ISO 9001 1
F9308500 BOCC.a RULL.36x42x20 HK3520 ordinare+ANELLO IR 30x35x20 BUSHING 36x42x20 HK3520 1
F9308501 ANELLO IR 30x35x20xBOCC.HK3520 RING IR 30x35x20xBOCC.HK3520 1
F9310301 CUPOLA F93 # HOPPER PLATE 1
F9311201 INGRAN.CONICO 25x28,2 M 3 Z=25 CONIC GEAR 25x28,2 M3 Z=25 1
F9312500 ALBERO RACLA d30x195 PADDLE SHAFT d30x195 1
F9312600 LINGUETTA 8x8x45 INOX 316 Tipo A non unificato con foro KEY 8x8x45 1
F9315100 BOCC.87x33,5 Alluminio ALU BUSHING 87x33,5 1
F9319402 ANELLO OR 69.3 x 5.7 NBR O RING 69,3x5,7 1
F9340403 MAG NE TE CE RA M .2S 16x 9, 5x 8 M A x CONTENITORE F9340100 CERA M IC MA G NE T 16x9, 5x 8 1
F9350800 PROT.SUP . P E DA LE P neum atic o P NE UM . FO OTS WITCH S UP . P ROTEC. 1
F9375300 POTENZIOMETRO F 4000 M O E LLE R M 22 - R10K 1 POTENTIOME TER F4000 R10K 1 M 22 M O E LLE R1
F9376000 CONTATTO DOP P IODOUBLE S WITCH 2
F9376100 SELE TT. MANO / PIEDE - TUTTE HA ND/F OO T SWITCH 1
F9376200 PULSA NTE S TOP STOP BUTTON 1
F9376300 CO NTATTO 1 NC VITESWITCH 1 NC SCREW1
F9376400 CO NTATTO 1 NO VITES WITCH 1 NO SCREW1
F9376800 MAG NE TE CE RA M .2S x P RO TEZIONE M A G NE T 1
F9377000 PEDA LE 6210-OB (F93/CF 17) F OO TSWITCH 6210-O B 1
F9377100 INT.PNE UM . DE V IAZ. MO M .6871-01 PNE UM . S WITCH MOM. 6871-01 1
F9377200 PASSAPARETE x PEDALE PM1206E FOOTSWITCH CONNECTION PM1206E 1
F9377500 INV E RTER S Y N10 S 220 05 A F IP65 S 50/60H K w 0,75 220V INVERTER S Y N10 S 220 05 A F IP65 S 50/ 60H K w. 0, 75 220V1
F9377900 INVE RTER S Y N10 S 220 05 A F IP65 S 50/ 60H K w 0,75 115V INVERTER S Y N10 S 220 05 A F IP65 S 50/60H K w. 0,75 115V1
K20003LA M P A DINA ROS SARED LA M P1
K20004LA M P A DINA V E RDEGRE E N LA M P1
F9377700 S CHE DA M / A RRE S TO 220 50 HZ DA S N. 1710CARD 220/50 HZ START STOP F ROM S N. 17101
F9377800 S CHE DA M / A RRE S TO 115 - 60 HZ DA SN. 1710CARD 115/60 HZ START STOP F ROM S N. 17101
Z9AMR SE NS O RE S ICUREZZA HAM B SA F E TY CO NTACT 1
Z9SCHS CHE DA M / A RRE S TO 220 50 HZCARD 220/ 50 HZ START STOP1
Z9TCA S CHE DA M /A RRE S TO 115 - 60 HZCARD 115/60 HZ START STOP1
CODEDESCRIZIONEDESCRIP T I O NQ.TY
F9350801 GR. PEDALE Pn e u m atico HAM B FOOT S WIT CH - COM P LETE AS S EMBL
1
PAG-8
Page 23
ABM
F2000 - F 3000 - F4000 - B1200 - HD3000
13300
13500
F2000/B1200
13201
08800
F3000/HD3000
13201
08900
F4000
13201
08700
13204
13203
13202
13201
75500
76101
76102
CODEDESCRIZIONEDESCRIPTIONQ.TY
F9308700 CINGHIA F4000 POLY V 508J8 sv 200BELT - F 4000 PJ 457 J8 1
F9308800 CINGHIA F2000 B1200 PJ 559 J8 PJ 559 J8 220 mm BELT - F 2000 B 1200 PJ 559 J8 220 mm 1
F9308900 CINGHIA F3000 HD 3000 PJ 533 BELT - F3000 HD 3000 - PJ533 1
F9313201 PULEGGIA MOTORE HAMB 38 x 31 tutti i modelli MOTOR PULLEY 38 x 31- ALL 1
F9313202 PULEGGIA RIDUTTORE 53x31 f4000 GEAR PULLEY 53 x 31 - F 4000 1
F9313203 PULEGGIA RIDUTTORE 83x31 F3000 F 3000 HD GEAR PULLEY - F 3000 HD 3000 83 x 31 1
F9313204 PULEGGIA RIDUTTORE 110x31F2000 GEAR PULLEY - F 2000 110 x 31 1
F9313300 SUPPORTO MOTORE HAMBURGATRICE TUTTE MOTOR SUPPORT 1
F9313500 MOLLA TENDITORE MOTORE MOTOR SPRING TENS 1
F9375500 MOT.M71S2K-35161 LMR71 vel fix kw 0,55 230V 50Hz B14 rot.antMOTOR - LMR 71 230 V. 50 Hz F 2 - 3 - HD 3000 - B 1200 1
F9375501 MOT.F2000 M71S2K 35150 USA kw 0,55 115V 60 Hz MOTOR - LMR 71 115 V. 60 Hz F 2 - 3 - HD 3000 - B 1200 1
F9376101 CONDENSAT MOT 31,5 40 mf nero VLCA 280 40 - 60 MOTOR CAPACITOR BLACK 31,5 - 40 mf VLCA 280 40 : 60 1
F9376102 CONDENSAT MOT bianco MOTOR F 2-3- B 1200 CAPACITOR WHITE 1
F9377600 MOT. TR PER F 4000 AMI 71Z BA2 0,55 Kw 230/400 V 50Hz B14 MOTOR THREE PHASE F 4000 only 0,55 Kw 230/400 V 50Hz B141
75501
77600
PAG-9
Page 24
38001
ABM
F2000 - F 3000 - F4000 - B1200 - HD3000
PNEUMATIC VERSION
3800A
60900
60600
62600
38006
38002
38003
CODEDESCRIZIONE DESCRIPTIONQ.TY
F9338001 CILINDRO 1130160170CP ISO 6432 CILINDER - ISO 6432 1
F9338002 MR BIT 1/8 04 - FILTRO AIR FILTER 1
F9338003 FIL BIT 1/8 20 RMSA FIL BIT 1/8 20 RMSA 1
F9338006 VALV MEV 25 RSS 00 SWITCH - 1
F9362600 PISTONE CILINDRO PULIT.PNEUM PNEUMATIC PISTON 1
F9360600PULITORE FILOWIRE CLEANER1
F9360900FILO PULITORE Ø1mmS.S.WIRE1