Biro 55 User Manual

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IMPORTANT NOTICE
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This Manual contains important
safety instructions which must
be strictly followed when using
this equipment.
Page
NOTICETOOWNERANDOPERATORS.......................................... 1
SAFETYTIPS............................................................... 2
INSTALLATION ............................................................. 3
WARNINGLABELS............................................................5
OPERATION................................................................ 6
TOPROCESSPRODUCT.................................................... 6
CLEANING................................................................. 8
MAINTENANCE ............................................................. 9
GENERAL................................................................ 9
LUBRICATION ............................................................10
CHANGINGTHESAWBLADE ................................................10
WARNINGLABELLOCATIONSONMACHINE......................................11
PARTSDIAGRAMS...........................................................12
OPERATOR'SNOTES.........................................................17
WIRINGDIAGRAM ...........................................................23
OPTIONAL DOUBLE ROLLING TABLES PARTS LIST & DIAGRAMS . . . . . . . . . . . . . . . . . . . . . 24
OPTIONAL FIXED FRONT TABLE PARTS LIST & DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . 25
PARTSLIST/ORDERING.......................................................26
PARTSASSEMBLIESLIST/ORDERING ...........................................27
WEARABLESAWPARTS ......................................................28
OPERATOR'SSIGNATUREPAGE................................................29
LIMITEDWARRANTY.........................................................30
NOTICE TO OWNERS AND OPERATORS
BIRO’s products are designed to process food products safely and efficiently. Unless the oper­ator is properly trained and supervised, however, there is the possibility of a serious injury. It is the responsibility of the owner to assure that this machine is used properly and safely, strictly following the instructions contained in this Manual and any requirements of local law.
No one should use or service this machine without proper training and supervision. All opera­tors should be thoroughly familiar with the procedures contained in this Manual. Even so BIRO cannot anticipate every circumstance or environment in which its products will be used. You, the owner and operator, must remain alert to the hazards posed by the function of this equipment – particularly the SHARP MOVING BAND TYPE SAW BLADE. No one under eighteen (18) years of age should operate this equipment. If you are uncertain about a particular task, ask your supervisor.
This Manual contains a number of safe practices in the SAFETY TIP section. Additional warn­ings are placed throughout the Manual. Warnings related to your personal safety are indicated by:
Warnings related to possible damage are indicated by:
BIRO also has provided a wall chart to be posted near the equipment. If any warning label, wall chart, or Manual becomes misplaced, damaged, or illegible, please contact your nearest Distribu­tor or BIRO directly for a replacement.
Remember, however, this Manual or the warning labels do not replace the need to be alert and to use your common sense when using this equipment.
This Manual applies to all Model 55 Power Saws.
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OR
– NOTE –
“A copy of this manual is included with each Model 55 Saw.”
“The descriptions and illustrations contained in this manual are not binding.
The manufacturer reserves the right to introduce any modification without
replacing the manual.”
SAFETY TIPS
SHARP MOVING BAND TYPE SAW BLADE
TO AVOID SERIOUS PERSONAL INJURY
NEVER Touch This Machine Without Training and Authorization By Your Supervisor.
ALWAYS Read Operating and Service Manual BEFORE Operating, Servicing or Cleaning.
ALWAYS Keep Hands Clear of Band Type Saw Blade and Other Moving Parts.
ONLY Use a Qualified Electrician to Install According to Local Building Codes: Machine MUST
Be Properly Grounded.
ONLY Install on a Level, Non-Skid Surface in a Clean, Well-Lighted Work Area Away From
Children and Visitors.
DO NOT Attempt to Operate This Machine Until it has Been Inspected and Demonstrated by the
Seller – Recognized BIRO Representative.
DO NOT Alter or Modify This Machine in any Way From its Original Form. This Machine in its
Original Form Meets the Intent of O.S.H.A. Applicable Standards.
NEVER Operate With Saw Guide Bar with Saw Guard in the Raised Position or the Saw Guard
Removed from the Saw Guide Bar.
ALWAYS Adjust Saw Guide Bar with Saw Guard to Within
1
2
" of Product to be Cut.
ALWAYS Use Safety End Cut Pusher Plate for Smaller Products or The Last Cuts of Product.
DO NOT Use This Machine for Non-Food Products.
DO NOT Use This Machine to Cut Pigs Feet.
DO NOT Wear Gloves While Operating.
ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tagout Procedure to This
Machine BEFORE Removing Shrouds, Removable Guards, Covers, Doors, Fences or Panels for Cleaning, Servicing or Any Other Reason.
NEVER Leave Machine Unattended While Operating.
PROMPTLY REPLACE Any Worn or Illegible Warning Labels.
USE ONLY Genuine BIRO Parts and Accessories Properly Installed.
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INSTALLATION
TO AVOID SERIOUS PERSONAL INJURY,
PROPERLY INSTALL EQUIPMENT IN ADEQUATE WORK AREA
ALWAYS Read Operating and Service Manual BEFORE Operating, Servicing or Cleaning.
ALWAYS Use Qualified Technician and Electrician for Installation.
ONLY Install on a Level, Non-Skid Surface in a Clean, Well-Lighted Work Area Away From
Children and Visitors.
DO NOT Attempt to Operate This Machine Until it has Been Inspected and Demonstrated by the
Seller – Recognized BIRO Representative.
DO NOT Alter or Modify This Machine in any Way From its Original Form. This Machine in its
Original Form Meets the Intent of O.S.H.A. Applicable Standards.
NEVER Operate With Saw Guide Bar with Saw Guard in the Raised Position or the Saw Guard
Removed from the Saw Guide Bar.
ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tagout Procedure to This
Machine BEFORE Removing Shrouds, Removable Guards, Covers, Doors, Fences or Panels
for Cleaning, Servicing or Any Other Reason.
NEVER Operate Without all Warning Labels Attached and Wall Chart Posted.
USE ONLY Genuine BIRO Parts and Accessories Properly Installed.
1. Read this Manual thoroughly before installation and operation. Do not proceed with installation and operation if
you have any questions or do not understand anything in this Manual. Contact your local Distributor, or BIRO
first.
2. Install machine on a level, solid, non-skid surface in a well-lighted work area away from children and visitors.
3. After installing machine in operational area, it is imperative that the four adjustable legs be adjusted to level the machine to eliminate rocking. Remove all wood supports.
4. Machine MUST be properly grounded. Use qualified electrician to install according to building codes.
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ALWAYS LEVEL MACHINE BEFORE USING
NOTE TO OWNER AND ELECTRICIAN: IF THIS MACHINE IS NOT CORD AND PLUG CONNECTED TO THE ELECTRICAL POWER SUPPLY, THEN IT SHOULD BE EQUIPPED WITH, OR CONNECTED TO, A LOCKABLE, MANUALLY OPERATED DISCONNECT SWITCH (OSHA 1010.47).
WIRING MOTOR
(A) All power saws are wired at the factory for 220 volts or 440 volts as specified on original order. Be sure motor
specificaitons (voltage, cycle, phase) match power supply line. Be sure line voltage is up to specification.
(B) Connect leads to machine in a manner that will be approved by local electrical inspectors.
(C) We recommend not less than No. 12 wire. If leads are too light, machine may not have sufficient cutting
power and/or speed.
(D) The V-belt is packed loose in machine to prevent deformation, and must be installed on pulleys at time of
installation.
(E) Motors are dual voltage and can be changed according to wiring diagram on motor nameplate. Be sure the
correct AEG contactor and overload is installed to match the selected volts and amps.
(F) FAILURE TO USE THE PROPER CONTACTOR AND OVERLOAD FOR MOTOR VOLTAGE WILL CAUSE
IRREPARABLE DAMAGE TO THE CONTACTOR.
(G) The BIRO Manufacturing Company is not responsible for permanent wiring, connection or installation.
5. Be sure saw blade is properly installed on the saw wheels and set at proper tension. Turn the blade tensioning handle clockwise until the tension mark is even with the bottom of the upper wheel hinge plate as shown.
6. Make sure the saw guide bar is in its lowest position. Close head and base doors and latch.
7. Push the start button and check for proper phasing of the motor. Blade should be traveling down through the saw guide.
8. Watch for proper tracking of the saw blade. Back of blade should be centered in the hole in saw guide in stationary bar (Item No. 119A). Push the stop button to stop machine.
9. Check placement of all warning labels, wall chart and Manual. Machine is ready for trained operators to process product.
10. Contact your local Distributor or BIRO directly if you have any questions or problems with installation or
operation of this machine.
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KEEP HANDS CLEAR OF SHARP MOVING BAND TYPE SAW BLADE
WARNING LABELS
FOR BIRO POWER SAWS
SEE PAGE 11 FOR LOCATIONS ON MACHINE
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OPERATION
SHARP MOVING BAND TYPE SAW BLADE
TO AVOID SERIOUS PERSONAL INJURY
NEVER Touch This Machine Without Training and Authorization By Your Supervisor.
ALWAYS Read Operating and Service Manual BEFORE Operating, Servicing or Cleaning.
ALWAYS Keep Hands Clear of Band Type Saw Blade and Other Moving Parts.
DO NOT Tamper With, Bypass, Alter, or Modify this Equipment in Any Way or Form.
DO NOT Alter or Modify This Machine in any Way From its Original Form. This Machine in its
Original Form Meets the Intent of O.S.H.A. Applicable Standards.
NEVER Operate With Saw Guide Bar with Saw Guard in the Raised Position or the Saw Guard
Removed from the Saw Guide Bar.
ALWAYS Adjust Saw Guide Bar with Saw Guard to Within
1
2
" of Product to be Cut.
ALWAYS Use Safety End Cut Pusher Plate for Smaller Products or The Last Cuts of Product.
DO NOT Use This Machine for Non-Food Products.
DO NOT Use This Machine to Cut Pigs Feet.
DO NOT Wear Gloves While Operating.
ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tagout Procedure to This
Machine BEFORE Removing Shrouds, Removable Guards, Covers, Doors, Fences or Panels for Cleaning, Servicing or Any Other Reason.
NEVER Leave Machine Unattended While Operating.
NEVER Operate Without All Warnings Attached and Wall Chart Posted.
A. TO PROCESS PRODUCT
1. Before starting power cutter, adjust saw guide bar with saw guard down to within
1
2
" (13mm) of product to be
cut.
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2. Make sure all doors are closed and latched.
3. Adjust meat gauge assembly forward to desired thickness of cut.
4. Push start button and watch blade for proper tracking.
5. Standing in front of the power cutter, place product on the meat carriage. Pay attention to position of your hands. Keep hands clear of moving band type saw blade. Leaning lightly against the scalloped front edge of meat carriage, hold the product firmly in right hand with product face flush against meat gauge plate. Move the meat carriage from right to left at a steady rate until fully past the saw blade. Use left hand to remove and stack cut product, NEVER REACH IN FRONT OF BAND TYPE SAW BLADE. On the return stroke, pull the product toward you, away from saw blade.
6. ALWAYS use the Safety End Cut Pusher Plate (Part No. 256P) for smaller products or the last cuts of product. The pusher plate is supplied as standard equipment on all BIRO power saws.
7. When finished cutting, push stop button. Perform lockout/tagout procedure.
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DO NOT WEAR GLOVES WHILE OPERATING
NEVER REACH OR GRAB FOR PRODUCT IN FRONT OF MOVING BAND TYPE SAW BLADE
CLEANING
SHARP MOVING BAND TYPE SAW BLADE
TO AVOID SERIOUS PERSONAL INJURY
ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tagout Procedures to This
Machine BEFORE Removing Shrouds, Removable Guards, Covers, Doors, Fences or Panels for Cleaning, Servicing or Any Other Reason.
ALWAYS Read Operating and Service Manual BEFORE Operating, Servicing or Cleaning.
DO NOT Alter or Modify This Machine in any Way From its Original Form. This Machine in its
Original Form Meets the Intent of O.S.H.A. Applicable Standards.
ONLY Use Recommended Cleaning Equipment, Materials and Procedures.
NEVER Spray Water or Other Liquid Substances Directly at Motor, Power Switch or any Other
Electrical Components.
ALWAYS Thoroughly Clean Equipment Daily.
CLEANING THE BIRO POWER CUTTER:
Disconnect the electrical power from the machine before cleaning. Parts to be removed have been made accessible and can be removed without tools. Notice the drawing below that all parts are numbered. Each part should be re­moved for cleaning in the numbered sequence shown. To ensure cleaner cuts, keep the cleaning system in good condition. Parts on the cleaning system which should be checked weekly, and changed as required. See Maintenance on pages 9 & 10.
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