Biro 44 User Manual

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IMPORTANT NOTICE

This Manual contains important

safety instructions which must

be strictly followed when using

this equipment.

PTCT Md 44

105-9-05-18

105-11-09-21

TABLE OF CONTENTS

Page

NOTICETOOWNERSANDOPERATORS......................................... 1

SAFETYTIPS............................................................... 2

INSTALLATION............................................................ 3-5

OPERATION................................................................ 6

TOPROCESSPRODUCT............................................... 6-7

CLEANING................................................................. 8

MAINTENANCE ............................................................. 9

GENERAL ............................................................ 9

LUBRICATION.........................................................10

SAWGUIDEBARANDSAWGUARD........................................11

PARTSDIAGRAMS ........................................................12-19

SWITCHASSEMBLIESANDSERVICEPARTS..................................20&22

WIRINGDIAGRAMS......................................................21&23

WEARABLESAWPARTSLISTING...............................................24

PARTSLIST/ORDERING.......................................................25

PARTSASSEMBLIESLIST/ORDERING ...........................................26

WARNINGLABELLOCATIONSONMACHINE......................................27

OPERATOR'SSIGNATUREPAGE................................................28

OPERATOR'SNOTEPAGE.....................................................29

LIMITEDWARRANTY.........................................................30

WALL CHART (PART NO. 671) . .

OPERATOR’S SIGNATURE PAGE

BIRO’s products are designed to process food products safely and efficiently. Unless the operator is properly trained and supervised, there is the possibility of a serious injury. It is the responsibility of the owner to assure that this machine is used properly and safely, strictly following the instructions contained in this Manual and any requirements of local law.

No one should use or service this machine without proper training and supervision. All operators should be thoroughly familiar with the procedures contained in this Manual. Even so BIRO cannot anticipate every circumstance or environment in which its products will be used. You, the owner and operator, must remain alert to the hazards posed by the function of this equipment – particularly the SHARP MOVING BAND TYPE SAW BLADE. No one under eighteen (18) years of age should operate this equipment. If you are uncertain about a particular task, ask your supervisor.

This Manual contains a number of safe practices in the SAFETY TIP section. Additional warnings are placed throughout the Manual. Warnings related to your personal safety are indicated by:

Warnings related to possible damage are indicated by:

BIRO also has provided a wall chart to be posted near the equipment. If any warning label, wall chart, or Manual becomes misplaced, damaged, or illegible, please contact your nearest Distributor or BIRO directly for a replacement.

Remember, however, this Manual or the warning labels do not replace the need to be alert and to use your common sense when using this equipment.

This Manual applies to machines with serial number 3850 and higher, except where noted.

NOTICE TO OWNERS AND OPERATORS

– NOTE –

A copy of this manual is included with each MODEL 44 POWER SAW.

The descriptions and illustrations contained in this manual are not binding.

The manufacturer reserves the right to introduce any modification without

updating the manual.

SAFETY TIPS

SHARP MOVING BAND TYPE SAW BLADE

TO AVOID SERIOUS PERSONAL INJURY

NEVER Touch This Machine Without Training and Authorization By Your Supervisor.

ALWAYS Read Operation and Service Manual BEFORE Operating, Cleaning or Servicing.

ALWAYS Keep Hands Clear of Sharp Band Type Saw Blade and Other Moving Parts.

ONLY Use a Qualified Electrician to Install According to Local Building Codes: Machine MUST

Be Properly Grounded.

ONLY Install on Level, Non-Skid Surface in a Clean Well-Lighted Work Area Away from Children and Visitors.

DO NOT Attempt to Operate This Machine Until it has Been Inspected and Demonstrated by the Seller – Recognized BIRO Representative.

DO NOT Alter or Modify This Machine in any Way From its Original Form. This Machine in its Original Form Meets the Intent of O.S.H.A. Applicable Standards.

NEVER Operate with Saw Guard on Saw Guide Bar in the Raised Position or the Saw Guard Removed from the Saw Guide Bar.

ALWAYS Adjust Saw Guide Bar with Saw Guard to Within

" of Product to be Cut.

ALWAYS Use Safety End Cut Pusher Plate for Smaller Products or the Last Cuts of Product.

DO NOT Use This Machine for Non-Food Products.

DO NOT Use This Machine to Cut Pigs Feet.

DO NOT Wear Gloves While Operating.

ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tagout Procedure to This

Machine BEFORE Removing Shrouds, Removable Guards, Cover, Doors, Fences or Panels for Cleaning, Servicing or any Other Reason.

NEVER Leave Machine Unattended While Operating.

PROMPTLY REPLACE Any Worn or Illegible Warning Labels.

USE ONLY BIRO Parts and Accessories Properly Installed.

INSTALLATION

TO AVOID SERIOUS PERSONAL INJURY

PROPERLY INSTALL EQUIPMENT IN ADEQUATE WORK AREA

ALWAYS Use Qualified Technician and Electrician for Installation.

ALWAYS Install Equipment in Work area with Adequate Light and Space.

ONLY Operate on a Solid, Level, Non-Skid Surface.

NEVER Operate with Saw Guard on Saw Guide Bar in the Raised Position or the Saw Guard

Removed from the Saw Guide Bar.

ALWAYS Adjust Saw Guide Bar with Saw Guard to Within

" of Product to be Cut.

NEVER Operate Without all Warning Labels Attached and Wall Chart Posted.

1. Read this Manual thoroughly before installation and operation. Do not proceed with installation and operation if you have any questions or do not understand anything in this Manual. Contact your local Distributor, or BIRO first.

2. Install machine on a level, solid, non-skid surface in a well-lighted work area away from children and visitors.

3. After installing machine in operational area, it is imperative that the four adjusting leg hex bolts be adjusted to level the machine and also to eliminate rocking.

4. To assemble meat gauge plate (Part No. A18275) to the machine; Loosen the lock knob (Part No. 272-7) on the right side of meat gauge bracket. Raise the meat gauge gear rack (Part No. 18272) and slip the meat gauge plate over the gear rack. Lower the gear rack back to its original position, tighten lock knob. Keep gear rack well oiled with food grade oil to ensure free movement.

5. The head structure (Part No. S18005) comes detached from the base. Slip the head into the slide gibs (Part No.

18260) located on the back of the base structure. Make sure the slide gibs are oiled or greased to ensure free vertical movement of the head structure.

ALWAYS LEVEL MACHINE BEFORE USING

6. Place removable finger lift with saw guard assembly (Part No. A18211) on the saw guide bar (Part No. 116-27) and fasten in place with finger lift fastener knob (Part No. 211A-291Q).

7. Placing blade on cutter: Hang upper wheel assembly (Part No. A18003U335) on the hinge bracket (Part No. 71-2). Lift the nylon filler (Part No. 177). Hang blade on the upper wheel and hold with right hand. With left hand force the back of the blade between the front blade cleaners (Part No. 131), located below the nylon filler. Lower the nylon filler and insert the back of the blade in the upper saw guide (Part No. 602B). The blade has already dropped over the lower wheel. With right hand force the back of the blade between the rear blade cleaners (Part No. 131). The blade is now ready to be tightened. Press down on the ratchet arm (Part No. 18010) located at the rear of the base structure. Turn the upper wheel slowly by hand to ensure proper tracking of the saw blade on the wheels. Tighten to proper tension. When the tension gauge (Part No. 18197), located at the bottom rear of the head becomes tight laterally the blade is at proper tension.

8. The stationary platter (Part No. A18163) is placed on top of the base structure and held in place by two push-pull hold down rods (Part No. 18212W), located at the back of the base structure.

9. The sliding meat carriage assembly (Part No. A18155EZ) is installed by turning the movable stop assembly (Part No. A16200) clockwise. After the carriage assembly is in the channel for operation, turn the movable stop counterclockwise to lock.

10. Post SAFETY TIPS wall chart within easy view of operator. Keep Manual available to operator.

11. Machine MUST be properly grounded. Use qualified electrician to install according to building codes.

WIRING MOTOR

(1) Interchange of motor current is made in motor outlet box. Leads are properly marked. Changing

instructions are on motor plate or motor outlet box.

(2) All cutters are wired 220 volts unless otherwise specified. Be sure motor specifications (voltage, cycle, phase)

match power supply line. Be sure line voltage is up to specification.

(3) Connect leads to machine in a manner that will be approved by local electrical inspectors.

(4) We recommend no less than No. 12 wire. If the leads are too light, machine may not have sufficient cutting

power and/or speed.

(5) The V-belt is packed loose in machine to prevent deformation, and must be installed on pulleys at time of

wiring motor.

(6) The BIRO Manufacturing Company is not responsible for permanent wiring, connection or installation.

NOTE TO OWNER AND ELECTRICIAN: IF THIS MACHINE IS NOT CORD AND PLUG CONNECTED TO THE ELECTRICAL SUPPLY SOURCE, THEN IT SHOULD BE EQUIPPED WITH, OR CONNECTED TO, A LOCKABLE, MANUALLY OPERATED DISCONNECT SWITCH (OSHA 1010.147).

SHARP SAW BLADE. HANDLE WITH EXTREME CAUTION.

KEEP HANDS CLEAR OF SHARP MOVING BAND TYPE SAW BLADE.

12. Make sure saw guide bar with saw guard is in its lowest position. Close head and base doors.

13. Push start button and check for proper phasing of motor. Blade should be travelling down through saw guide.

14. Watch for proper tracking of blade. Back of blade should be centered in hole in saw guide in stationary bar (Part No. 119A). Push stop button to stop machine.

15. Check placement of all warning labels, wall chart and Manual. Machine is ready for trained operators to process product.

16. Contact your local Distributor or BIRO directly if you have any questions or problems with the installation or operation of this machine.

WARNING LABELS AND WALL CHART

FOR BIRO POWER CUTTERS

SEE PAGE 25 AND 26 FOR LOCATIONS ON THIS MACHINE

WARNING LABELS AND WALL CHART

SEE PAGE 27 AND 28 FOR LOCATIONS ON THIS MACHINE

FOR BIRO POWER CUTTERS

OPERATION

SHARP MOVING BAND TYPE SAW BLADE

TO AVOID SERIOUS PERSONAL INJURY

ONLY Properly Trained Personnel Should Use This Equipment.

ALWAYS Keep Hands Clear of Band Type Saw Blade and Other Moving Parts.

NEVER Operate with Saw Guard on Saw Guide Bar in the Raised Position or the Saw Guard

Removed from the Saw Guide Bar.

ALWAYS Adjust the Saw Guide Bar with Saw Guard to Within

" of Product to be Cut.

ALWAYS Use Safety End Cut Pusher Plate for Smaller Products or The Last Cuts of Product.

DO NOT Wear Gloves While Operating.

DO NOT Tamper With, Bypass, Alter or Modify This Equipment in Any Way from its Original

Condition.

ALWAYS Turn Off, Unplug from Power Source and Perform Lockout/Tag Out Procedures to This Machine Before Cleaning, Servicing or When Not in Use.

NEVER Leave Unattended While Operating.

NEVER Operate Without All Warning Labels Properly Affixed to Machine and Wall Chart Posted.

A. TO PROCESS PRODUCT

1. Before starting power cutter, adjust saw guide bar with saw guard down to within ½² (13 mm) of product to be cut.

2. Make sure all doors are closed and locked.

3. Ajdust meat gauge plate forward to desired thickness of cut.

4. Push start button and watch blade for proper tracking.

5. Standing in front of the power cutter, place product on the meat carriage. Pay attention to position of your hands. Keep hands clear of moving band type saw blade. Leaning lightly against the scalloped front edge of meat carriage, hold the product firmly in right hand with product face flush against meat gauge plate. Move the meat carriage from right to left at a steady rate until fully past the saw blade. Use left hand to remove and stack cut product, NEVER REACH IN FRONT OF BAND TYPE SAW BLADE. On the return stroke, pull the product toward you, away from saw blade.

6. ALWAYS use the safety End Cut Pusher Plate (Part No. 256P) for smaller products or the last cuts of product. The pusher plate is supplied as standard on all BIRO power cutters.

7. When finished cutting, push stop button. Perform lockout/tagout procedure.

DO NOT WEAR GLOVES WHILE OPERATING

NEVER REACH OR GRAB FOR PRODUCT IN FRONT OF MOVING BAND TYPE SAW BLADE

CLEANING

SHARP MOVING BAND TYPE SAW BLADE

TO AVOID SERIOUS PERSONAL INJURY

ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tagout Procedure to This Machine BEFORE Cleaning or Servicing.

ONLY Use Recommended Cleaning Equipment, Materials and Procedures.

NEVER Spray Water or Other Liquid Substances Directly at Motor, Power Switch or any Other

Electrical Components.

ALWAYS Thoroughly Clean Equipment at Least Daily.

CLEANING THE BIRO POWER CUTTER:

Disconnect electrical power to the machine before cleaning. Parts to be removed have been made accessible and can be removed without tools. Notice in the drawing below that all parts are numbered. Each part should be removed for cleaning in the numbered sequence shown. To ensure cleaner cuts, keep the parts on the cleaning system in good condition. Parts on the cleaning system which should be checked weekly, and changed as required are as follows: Wheel Cleaners (Part No. 179), Saw Cleaners (Part No. 131), Saw Guide in Stationary Bar (Part No. 119A), Upper Saw Guide (Part No. 602B), Lower Blade Back-Up Guide (Part No. 605) and Nylon Filler (Part No. 177).

MAINTENANCE

SHARP MOVING BAND TYPE SAW BLADE

TO AVOID SERIOUS PERSONAL INJURY

ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tag Out Procedure to This Machine BEFORE Cleaning or Servicing.

NEVER Touch This Machine Without Training and Authorization By Your Supervisor.

ALWAYS Keep Hands Clear of Band Type Saw Blade and Other Moving Parts.

NEVER Bypass, Alter, or Modify This Equipment in Any Way From Its Original Condition.

PROMPTLY REPLACE Any Worn or Illegible Warning Labels.

USE ONLY GENUINE BIRO Parts and Accessories Properly Installed.

A. GENERAL

A. SAW WHEELS: Clean outer diameter grooves daily. Check for cracks, gouges or wear on the flange and

grooves.

B. WHEEL CLEANER ASSEMBLIES: Check condition of fiber cleaner, change every four (4) weeks. C. REMOVABLE FINGER LIFT ASSEMBLY: Check condition of saw guard, make sure mounting bolts are

tight and the “DANGER EXPOSED BLADE” decal is affixed and legible. Check condition of upper saw guide (Part No. 602B), replace every six (6) months. Check adjustment of upper saw guide. Should be

between back of blade and saw guide carbide.

D. SAW GUIDE BAR: Check condition of bar for coating peeling and wear, replace as necessary. Check saw

guide bar spring for proper tension. The spring should hold the bar in any desired position in its travel. Replace saw guide bar spring (Part No. 193) as necessary using instructions below.

NEVER USE THIS MACHINE WITHOUT PROPERLY INSTALLED AND FUNCTIONING SAW GUIDE BAR AND SAW GUARD

DO NOT IMMERSE UPPER WHEEL ASSEMBLY IN WATER

MACHINE SHOULD BE GENERALLY INSPECTED EVERY TIME IT IS CLEANED (AT LEAST DAILY) TO ENSURE THAT IT IS IN GOOD CONDITION AND HAS NOT BEEN DAMAGED OR TAMPERED WITH

1. Remove the finger lift fastener knob and the fingerlift assembly.

2. Remove the finger lift fastener stud.

3. Push the saw guide bar up and out of the top of the head structure.

4. Remove the saw guide bar spring.

5. Clean and lubricate the babbitt pocket area (the square indented area that seats the saw guide bar spring).

6. Lower the new saw guide bar spring through the top of the babbitt pocket area and guide the spring into position with a standard screwdriver. (NOTE: Drawing)

7. While holding the saw guide bar spring in position, re-enter the saw guide bar from the top compressing the saw guide bar spring slightly until the saw guide bar slides past the spring.

8. Replace the finger lift fastener stud, the finger lift assembly and the finger lift fastener knob.

9. Test by making several adjustments.

E. STATIONARY BAR ASSEMBLY: Check condition of nylon filler (Part No. 177), change every four (4) weeks.

Check condition of saw guide (Part No. 119A), check tracking of blade through guide, back of blade should be centered in hole, replace every six (6) months. Check condition of lower blade back-up guide (Part No.

605). Check adjustment of back-up guide, should have

² gap between back of blade and saw guide

carbide. Replace every six (6) months.

F. SAW CLEANERS: Check condition of blade cleaners, replace every four (4) weeks. G. RATCHET ASSEMBLY: Check for smooth operation through full range of travel. Check condition of trigger

spring, replace as necessary.

H. SLIDE GIBS: Check that the head structure moves freely up and down. Check for side to side and fore to

aft tolerance. Adjust as required. Grease every four (4) weeks.

I. MEAT GAUGE ASSEMBLY: Check free movement of meat gauge plate on gear rack. Gear rack to be kept

lubricated at all times with light food grade oil. Check operation of release handle. Check that worm gear engages properly with gear rack.

J. MEAT CARRIAGE ASSEMBLY: Check for free movement through full range of travel. Check for side to

side tolerance, adjust as necessary. Check condition of bearings, replace as necessary. Check condition of thumb guard, replace as necessary.

K. SAFETY ITEMS: Safety end cut pusher plate is with machine and accessible. All warning labels are present,

properly affixed and legible. Model and Serial Number plate properly affixed and legible. Wall poster within operator’s view from machine. Manual accessible to operator.

B. LUBRICATION

1. UPPER WHEEL BEARINGS: Grease ev-

ery four (4) months. Change grease every twelve (12) months.

2. LOWER BEARING HOUSING: Grease

every four (4) months. Change grease every twelve (12) months.

3. SLIDE GIBS: Grease every four (4)

weeks.

4. MEAT CARRIAGE BEARINGS: Grease

every four (4) weeks.

5. SAW GUIDE BAR: Oil daily with food

machine oil.

6. MEAT GAUGE GEAR RACK: Oil daily

with food machine oil.

7. MOTOR BEARINGS –– Bearing grease will lose its lubricating ability over time, not suddenly. The lubricating

ability of a grease (over time) depends primarily on the type of grease, the size of the bearing, the speed at which the bearing operates and the severity of the operating conditions. Good results can be obtained if the following recommendations are used in your maintenance program.

A high grade ball or roller bearing grease should be used. Recommended grease for standard service conditions is Polyrex EM (Exxon Mobil).

Equivalent and compatible greases include: Texaco Polystar, Rykon Premium #2, Pennzoil Pen 2 Lube, and Chevorn SRI.

Recommended lubrications intervals is every 9 months with the equivalent of two (2) teaspoons of grease.

When lubricating the upper wheel bearing it is important that the three hex head screws securing the upper wheel hub cap be loosened slightly before attempting to pump grease into the grease fitting. Loosening the screws allows for an escape of old broken down grease and air from the bearing cavity. Failure to loosen the screws before greasing the upper bearings can cause the upper shaft seal to be dislodged from the upper wheel allowing grease to escape and moisture to get into the cavity. When finished greasing the bearings, retighten the three screws. Take care to also clean off any grease that was pushed out of the cavity during greasing.

C. SAW GUIDE BAR AND SAW GUARD

The factory recommends that when service is performed on any BIRO SAW the servicing agency be sure that the

BIRO SAW is equipped with the most current safety features available.

MODEL 44 SAW GUIDE BARS AND SAW GUARDS

Production of the BIRO Model 44 began March 1956. All units prior to serial #4511 were equipped with a (round) cast aluminum head. The saw guide bar measured 21½² and the (Item #255) SAW GUARD was the same as used on Models 33 and 34.

The factory recommends that on all units equipped with (round) cast aluminum heads, the complete head assembly be replaced with the current stainless steel (fabricated square) HEAD ASSEMBLY (Item #AS18005).

All units serial #4511 on were built with a fabricated (square) steel head. The saw guide bar on these units measured 27² and is current. All units serial #4511 on are equipped with the most current safety features.

INSTRUCTIONS FOR ATTACHING

NEW GUARD FOR USE WITH

EXTENDED SAW GUIDE BAR

• Remove head door and lay inside up, placing new guard inside

door face and flange as shown in dia-

gram.

• Drill upper hole first; clamp guard tight against inside of door.

•

Then drill lower flange hole, using hole in guard as a locator for the lower bolt.

•

Notice:

Care must be taken to position edges par

allel so that the old standard guard will slide up in

side the new guard.

Item No. Description A16112 Head door latch assembly

AS18005 Head & door assembly, SS AS18006 Head door assembly, SS A71-2 Upper wheel hinge bracket assembly HHS058S Hex head screw,

-18

HHS060S Hex head screw,

-18´1SS

LW15S Lock washer,

SSS15 Set screw,

-18

cup point

S18005 Head SS, order AS18005 S18006 Head door SS, order AS18006

112-212 Waved Washer 14TH Head door hinge welded 14TP Head door hinge pin, 1½"

14TP-1 Head door hinge pin, 1

16112 Head door latch 71-2 Upper wheel hinge bracket

14P Head door hinge pin, welded 1-1/2” 14P-1 Head door hinge pin, welded 1-1/4” 14R Head door hinge-welded 16112 Head door latch 71-2 Upper wheel hinge bracket

14P

14P-1

Item No. Description A18227 Bearing cup/cone assembly

A18360 Lower bearing housing assembly HN25S Hex nut,

-16, SS

LW25S Lock washer,

,SS

SSS20 Set screw,

-16

, cup point

S360CB-1 Carriage bolt,

-16´1¼, SS

18003 Lower wheel, 18" 18231DL Lower shaft seal, double lip 18251AL Upper v-belt pulley, 12.8´1

,AL

Item No. Description 18300 Lower shaft woodruff key

18360 Lower bearing housing 18361 Lower shaft 252X Shaft lock nut 277 Lower shaft pulley key 360A1 Grease fitting 360B-1 Set screw, ½-13´½, flat point 362 Lower bearing housing adjusting cap

Item No. Description A18003U Upper wheel assembly w/o hinge plate

A18003U335 Upper wheel assembly with hinge plate A18227 Bearing cup/cone assembly A18247 Upper shaft and bearing assembly AS18335X Upper wheel hinge plate assembly A295 Wheel cleaner assembly

Item No. Description HHS005S Hex head screw, 8-32´½SS

HHS010S Hex head screw, 10-32

HN05S Hex nut, 8-32 SS HN40S Hex nut, ½-13, light jam, SS S18253 Upper wheel aligning screw, SS S229 Wheel cleaner arm spring, SS S244 Wheel cleaner arm stud, SS S295 Wheel cleaner arm, SS S325 Wheel cleaner arm stud washer, SS 179 Wheel cleaner 18003U Upper wheel, 18” 18230DL Upper shaft seal, double lip 18247 Upper shaft 18248 Upper wheel hub cap S18252 Upper shaft lock nut S18335X Upper wheel hinge plate 234 Grease fitting 237 Upper shaft castellated lock nut 238 Upper shaft castellated lock washer 247A Upper shaft bearing back-up washer 512 Upper wheel hub cap gasket 531 Retaining ring (2 req.)

Item No. Description A18273-275 NOT SOLD AS ASSEMBLY

A18273 Meat gauge bracket assembly A18275 Meat gauge plate assembly A262 Meat gauge release assembly FW10S Flat washer,

HHS035S Hex head screw ¼-20

HHS040S Hex head screw, ¼-20´¾, SS HHS049NL Hex screw – nylon

-18´½ lg.

HHS060S Hex head screw,

-18´1, SS

HN20S Hex nut,

-18, SS

LW10S Lock washer,

LW15S Lock washer,

S235 Taper pin, 4

S262 Meat gauge release handle, SS S265 Meat gauge release spring, SS S18272 Meat gauge gear rack

Item No. Description 18273 Meat gauge bracket, ORDER A18273

18275 Meat gauge arm 18275-2 Meat gauge plate, SS 264G Meat gauge hand wheel groove pin 264-1 Meat gauge hand wheel 264-1S Hand wheel shim 267 Meat gauge release cotter key 270 Meat gauge release pin 271AL Meat gauge worm gear 272-7-1 Lock knob,

-18, 3 point

272-8 Cap nut

-18 SS

272-9 Hex head screw,

-18´2, SS

272-12 Brass ball,

dia.

272-13 Hex head bolt,

-18´1¼, SS

275THS Truss head screw, ¼-20

(5 ea.)

275THS-1 Truss head screw, ¼-20´1 (1 ea.)

Description

S11 Ratchet trigger SS S18189 Ratchet arm stud SS S240 Ratchet trigger spring, SS 18010 Ratchet arm 18019 Ratchet base 19CB Carriage bolt

-20

,SS

Item No. Description A18019 Ratchet assembly

FW07S Flat washer,

HHS040S Hex head screw,

-20

HN15S Hex nut,

-20 SS

HN35S Hex nut,

-16 SS

LW10S Lock washer,

S189

HHS070S

Item No. Description A415D Stationary bar assembly

AS415D SS Stationary bar assembly HHS035S Hex head screw,

-20

,SS

HN15S Hex nut,

-20, SS

LW10S Lock washer,

,SS

S286 Stationary bar headless screw S415D Stainless stationary bar 119A Saw guide in stationary bar 119FSC Saw guide in sta. bar, fish 177 Nylon filler 415D Stationary bar

Item No. Description A130 Saw cleaner assembly

A16132 Steel cleaner assembly, rear HHS003S Hex head screw, 8-32

,SS

HHS025S Hex head screw,

-20´1, SS

130 Saw cleaner bracket, rear 131 Saw cleaner, SS 16132 Saw cleaner bracket holder, rear 16133 Locking knob

Item No. Description A18196 Tension spring assembly

HHS060S Hex head screw,

-18´1, SS

LW15S Lock washer,

,SS

18111 Tension spring pin 18118 Tension spring plate 18196 Saw tension spring 18197 Tension spring gauge 18198 Cap for tension pin

S18155EZ-1 MEAT CARRIAGE TOP ONLY W/WELD STUDS NOT SOLD SEPARATELY

S18155EZ WITHOUT

WELD STUDS

S18155EZ-R RAW TOP

S18115 5AEZ

(DNS)

A609AAW-18

SWITCH ASSEMBLY

Item No. Description A16226A Green/red switch button assembly w/springs

A609AAW-16 Switch assembly, 1 & 3 ph less heater coils H462A Guard assembly for switch HHS010S Hex head screw, 10-32

HHS070S Hex head screw,

-16´1SS

HN10S Hex nut, 10-32 SS HN20S Hex nut

-18 SS

LW25S Lock washer,

16296-2 Switch bracket SS 150 Conduit,

224 Conduit connector, 180° 226-28 Washer SS, 1

241BL Wire, black, 12GA., CSA & UL 241WH Wire, white, 12GA., CSA & UL 340 Star lock washer 609AAW Manual switch, size 0, 1 & 3 ph

609AAW

WATERTIGHT MAGNETIC SWITCH ASSEMBLIES

(AEG)

INCLUDES MOUNTING BRACKET AND WIRES

Item No. Description A16226A-SG Green/red switch button assembly

H462A Guard assembly for switch HHS070S Hex head screw,

-16´1SS

HN05S Hex nut, 8-32 SS LW03S Lock washer, #8 SS LW25S Lock washer,

heavy SS

RHS075S Round head screw, 8-32

16296-2 Switch bracket SS 151 Watertight conduit 224-1 Conduit connector, WT, 180° 226AE-ENCL-PB Enclosure with button holes 226AE-0L02H Overload, B27T-H (1.8-2.8) 226AE-0L04I Overload, B27T-I (2.8-4) 226AE-0L06K Overload, B27T-K (4-6) 226AE-0L08L Overload, B27T-L (5.6-8) 226AE-0L12M Overload, B27T-M (8-12) 226AE-0L17N Overload, B27T-N (11-17) 226AE-0L23O Overload, B27T-O (15-23) 226AE-0L32P Overload, B27T-P (22-32) 226AE-A0 Contactor, SP17.10-A0, 110V 226AE-C0 Contactor, SP17.10-C0, 208/220/230V 226AE-D0 Contactor, SP17.10-D0, 380/415V 226AE-E0 Contactor, SP17.10-E0, 440V

Item No. Description 226AE-F0 Contactor, SP17.10-F0, 550V

226AE-506 BAEG/PC-PB/C6 226AE-514 BAEG/PC-PB/C8 226AE-516 BAEG/PC-PB/E4 226AE-518 BAEG/PC-PB/D6 226AE-520 BAEG/PC-PB/A23 226AE-522 BAEG/PC-PB/C12 226AE-524 BAEG/PC-PB/A32 226AE-526 BAEG/PC-PB/C17 226AE-530 BAEG/PC-PB/F2.8 226AE-534 BAEG/PC-PB/E6 226AE-536 BAEG/PC-PB/D8 226AE-538 BAEG/PC-PB/F4 226AE-540 BAEG/PC-PB/C23 226AE-544 BAEG/PC-PB/E12 226AE-546 BAEG/PC-PB/D12 226AE-548 BAEG/PC-PB/F8 226-28 Washer, 1

241BL Wire, black, 12 GA., CSA & UL 241GR Wire, green, 12 GA ., CSA & UL 241RD Wire, red, 12 GA., CSA & UL 241WH Wire, white, 12 GA., CSA & UL

Item No. Description Application A22618AE-522 BAEG/PC-PB/C12 3HP, 208/220/230-50/60-3

A22618AE-534 BAEG/PC-PB/E6 3HP, 440/460-60-3 A22618AE-536 BAEG/PC-PB/D8 3HP, 380/415-50-3 A22618AE-538 BAEG/PC-PB/F4 3HP, 550/575-60-3 A22618AE-540 BAEG/PC-PB/C23 5HP, 208/220/230-50/60-3 A22618AE-544 BAEG/PC-PB/E12 5HP, 440/460-60-3 A22618AE-546 BAEG/PC-PB/D12 5HP, 380/415-50-3 A22618AE-548 BAEG/PC-PB/F8 5HP, 550/575-60-3

Item No.

A22618EE-522 A22618EE-534 A22618EE-536 A22618EE-538 A22618EE-540 A22618EE-544 A22618EE-546 A22618EE-548

Description

BAEG/PC-PB/C14 BAEG/MS-PB/05-E6.3 BAEG/MS-PB/05-D8 BAEG/MS-PB/05-F4.7 BAEG/MS-PB/C18 BAEG/MS-PB/05-E8 BAEG/MS-PB/05-D14 BAEG/MS-PB/05-F8

Application

3HP, 208-220-50/60-3 3HP, 440/460-60-3 3HP

, 380/415-50-3 3HP, 550/575-60-3 5HP, 208/230-50/60-3 5HP, 440/460-60-3 5HP, 380/415-50-3 5HP, 550/575-60-3

H462A

Item No.

A16226A-SG H462A HHS070S HN05S LW03S LW25S RHS075S 16296-3 151 224-1 226EE-522 226EE-522K 226EE-534 226EE-534K 226EE-536 226EE-536K 226EE-538 226EE-538K 226EE-539 226EE-540 226EE-540K 226EE-544 226EE-544K

Description

GREEN/RED SWITCH BUTTON ASSEMBLY GUARD ASSEMBLY FOR SWITCH HEX HEAD SCREW, 3/8 -16 x 1 SS HEX NUT, 8-32 SS LOCK WASHER, #8 SS LOCK WASHER, 3/8 HEAVY SS ROUND HEAD SCREW, 8-32 x 3/4 SS SWITCH BRACKET SS, AEG/VYNCKIER ENCLOSURE WATERTIGHT CONDUIT CONDUIT CONNECTOR, WT 180º BAEG/MS-PB/05-C14 3HP 230-50/60-3 CONTACTOR, OVERLOAD, SUBPLATE REPLCMNT 220V, 3PH, 3HP BAEG/MS-PB/05-E6.3 3HP, 440-60-3 CONTACTOR, OVERLOAD, SUBPLATE REPLCMNT 440V, 3PH, 3HP BAEG/MS-PB/05-D8 3HP, 380-50-3 CONTACTOR, OVERLOAD, SUBPLATE REPLCMNT 380V, 3PH, 3HP BAEG/PC-PB/05-F4.7 3HP, 550-60-3 CONTACTOR, OVERLOAD, SUBPLATE REPLCMNT 550V, 3PH, 3HP BAEG/PC-PB/05-A4.7 3HP, 550-110-60-3 BAEG/MS-PB/C18 5HP 220-60-3 CONTACTOR, OVERLOAD, SUBPLATE REPLCMNT 220V, 3PH, 5HP BAEG/MS-PB/05-E8 5HP 440-60-3 CONTACTOR, OVERLOAD, SUBPLATE REPLCMNT 440V, 3PH, 5HP

16296-3

226EE (SPECIFY ELECTRICAL SPECS)

Item No.

226EE-546 226EE-546K 226EE-548 226EE-548K 226EE-CO 226EE-CO11K 226EE-DO 226EE-ENCL-PB30 226EE-EO 226EE-EO11K 226EE-FO 226EE-FO11K 226EE-OL06.3K 226EE-OL08.5L 226EE-OL08L 226EE-OL12M 226EE-OL14NN 226EE-OL18O 226EE-OL4I H28IEE-51 226-28 241BL 241GR 241RD 241WH

Description

BAEG/MS-PB/D14 5HP 380/415-50-3 CONTACTOR, OVERLOAD, SUBPLATE REPLCMNT 380V, 3PH, 5HP BAEG/MS-PB/05-F8 5HP, 550-60-3 CONTACTOR, OVERLOAD, SUBPLATE REPLCMNT 550V, 3PH, 5HP CONTACTOR, LS05.10-CO, 208-230V CONTACTOR, LS11K.11S-CO, 208-230V CONTACTOR, LS05.10-DO, 380-415V ENCLOSURE WITH PUSHBUTTON 30MM HOLES CONTACTOR, LS05.10-EO 440-480V CONTACTOR, LS11K.11S-EO 480V, 60HZ-380V, 50HZ CONTACTOR, LS05.10-FO, 550V CONTACTOR, LS11K.11S-FO, 575V OVERLOAD B05-K, 4-6.3A OVERLOAD B18K-L, 5.5-8.5A OVERLOAD B05-L, 5.5-8A OVERLOAD B18K-M, 8-12A OVERLOAD B05-NN, 10-14A OVERLOAD B18K-O, 14.5-18A OVERLOAD B18K-I, 2.5-4A OVERLOAD B18K, 4-6.3A WASHER, 1 1/2 x 27/32 SS WIRE, BLACK 12 GA., CSA & UL WIRE, GREEN, 12GA., CSA & UL WIRE, RED, 12 GA., CSA & UL WIRE, WHITE 12 GA., CSA & UL

MODEL 44 SCHEMATIC USING 3PH AEG W.T. SWITCH

FOR 220/380/440 VOLTS, THREE PHASE, 60 CYCLE BALDOR MOTOR

MODEL 44 PARTS NUMBERS AND DESCRIPTIONS

SEND IN MODEL NO. AND SERIAL NO. WHEN ORDERING PARTS

MOTOR SECTION

Item No. Description M79-G56111-U Motor, 3HP, 208/220/440-50/60-3 open

M88-G56215-U Motor, 5HP, 220/440-60-3 moisture resistant M89-G56214-U Motor, 5HP, 575-60-3 moisture resistant Item No. Description

AN15S Acorn nut,

-20, SS

FHS20S Flat head screw, 10-32

,SS

FW05S Flat washer,

,SS

FW07S Flat washer,

,SS

FW08S Flat washer,

,SS

FW10S Flat washer,

, SS

FW15S Flat washer,

,SS

HHS003S Hex head screw, 8-32

trim hd, SS

HHS005S Hex head screw, 8-32

,SS

HHS010S Hex head screw, 10-32

,SS

HHS015S Hex head screw, 10-32

,SS

HHS020S Hex head screw,

-20

,SS

HHS025S Hex head screw,

-20´1, SS

HHS035S Hex head screw,

-20

,SS

HHS040S Hex head screw,

-20

,SS

HHS049NL Hex screw – nylon

-18´½ lg.

HHS055S Hex head screw,

-18

,SS

HHS058S Hex head screw,

-18

,SS

HHS060S Hex head screw,

-18´1, SS

HHS070S Hex head screw,

-16´1, SS

HHS075S Hex head screw,

-16´1, SS

HN05S Hex nut, 8-32, SS HN10S Hex nut, 10-32, SS HN15S Hex nut,

-20, SS

HN20S Hex nut,

-18, SS

HN25S Hex nut,

-16, SS

HN30S Hex nut,

-16 light jam, SS

HN35S Hex nut,

-16 heavy jam, SS

HN40S Hex nut,

-13 heavy jam, SS

LH662 Saw guard for true left SS head LW05S Lock washer, #10, SS LW10S Lock washer,

,SS

LW15S Lock washer,

,SS

LW20S Lock washer,

light, SS

LW25S Lock washer,

heavy, SS

RHS10S Round head screw, 10-32

,SS

RHS20S Round head screw, 10-32

,SS

RHS30S Round head screw,

-20

,SS

SSS15 Set screw,

-18

cup point

SSS20 Set screw,

-16

cup point

S1007 Channel bracket, SS, #3850 on S11 Ratchet trigger, SS S1120 Order S1120EZ S1120EZ Channel, #3850 on, SS S155-11 Meat carriage stop thumb screw, SS S155B Meat carriage stop angle, welded S163F Platter spacer weld button, SS S18005 SS head, ORDER AS18005 S18006 SS head door, ORDER AS18006 S18007 Channel bracket, SS, to #3850 S18007AL Channel bracket filler plate, left, SS S18007AR Channel bracket filler plate, right, SS S18120 Channel, box type, SS, to #3850 S181155EZ Meat carriage top & angle, EZ flow S18189 Ratchet arm stud, SS S18217L Base door, left, SS, #2051 on S18217R Base door, right, SS, #2051 on S18239 Base, SS, NOT SOLD S18253 Upper wheel aligning screw, SS S200B1 Stop stud gde bar & crg. stop, SS S217C Base door hinge pin long, SS S217E Base door hinge pin short, SS S229 Wheel cleaner arm spring, SS S235 Taper pin, 4

,SS

S239-B30 Base foot, SS, welded

Item No. Description S240 Ratchet trigger spring, SS

S244 Wheel cleaner arm stud, SS S262 Meat gauge release handle, SS S265 Meat gauge release spring, SS S268 Stationary bar headless screw, SS S290 Cleaning unit stamping, SS S295 Wheel cleaner arm, SS S325 Wheel cleaner washer, SS S360CB-1 Carriage bolt,

-16´1

,SS

S415D Stainless stationary bar S416 Platter locator weld pin, SS 10A Ratchet arm taper pin 11 Ratchet trigger, ORDER S11 112-212 Waved washer,

116-27 Saw guide bar, 27" 119A Saw guide in stationary bar 119FSC Saw guide in sta. bar, fish 120E Flat head screw,

-18´2, SS

130 Saw cleaner bracket, rear 131 Saw cleaner, SS 14TH Head door hinge, welded 14TP Hinge pin, long, 1

14TP-1 Hinge pin, short, 1

16Z Lower guide bracket saw cleaner holder 16112 Head door latch 16132 Saw cleaner brkt. holder, rear 16155-13 Meat carriage stop angle 16155-2A Meat carriage guide, prior to EZ flow 16155-2B Carriage guide spacer,

16115-2C Carriage guide spacer,

16159 Meat carriage bearing, SS 16200 Carriage stop only, movable 16220-1 Carriage stop only, fixed 16296-2 Switch mtg. bracket, SS 163A Platter rod clip 17211-22 Finger lift shim, .022" 17211-35 Finger lift shim, .035" 175-1-S Thumb guard nut, SS 175-2-S Thumb screw,

-20

175S Thumb guard, nylon 177 Sta. bar nylon filler 179 Wheel cleaner 18001 Upper bearing spacer, prior to snap ring

spacers

18003 Lower wheel, 18" 18003U Upper wheel w/snap rings, 18" 18005 Head, aluminum, ORDER AS18005 18006 Head door, aluminum, ORDER A18006 18007 Channel bracket to #3849 18010 Ratchet arm 18019 Ratchet base 18111 Tension spring pin 181155 Meat carriage, #3850 to #7989 ORDER

18115EZ-RPL

18118 Tension spring plate 18120B1 Carriage guide bar, to #3849 18120B2 Carriage guide bar spacer, to #3849 18120EZ-B3 Guide bar, EZ flow, T-shaped, #7990 18154 Table extension 18155-OS Meat carriage top & angle, to #3849 18163B Platter neck guard 18163L Platter spacer channel strip, SS 18196 Saw tension spring 18197 Tension spring gauge 18198 Cap for tension pin 18212W Platter rod 18230DL Upper shaft seal, double lip 18231DL Lower shaft seal, double lip 18232 Scrap bucket 18247 Upper shaft

Item No. Description AS1120EZ Channle assembly, EZ flow, SS

AS18005 Head & door assembly, SS AS18006 Head door assembly, SS AS290 Cleaning unit stamping assembly AS290-1 NOT SOLD AS ASSEMBLY AS415D SS stationary bar assembly A112 Head door handle assembly, to #4511 A116-27 Saw guide bar assembly, 27" A130 Saw cleaner assembly A16Z Guide bracket saw cleaner assembly A16112 Head door latch assembly, after #4511 A16200 Carriage stop assembly, movable

Item No. Description 18248 Upper wheel hub cap

18251AL Upper v-belt pulley, 12.8

18252 Upper shaft lock nut 18260 Slide gib, aluminum 18272 Meat gauge gear rack 18273 Meat gauge bracket, ORDER A18273 18275 Meat gauge arm 18275-5 Meat gauge plate, SS 18280 Motor shaft key 18300 Lower shaft woodruff key 18301 Model & S/N plate, S/N required 18302 Saw blade, 135", 420 18302HT Saw blade, 135", 322 hard tooth 18305 Saw guide bar stop in head, to #4511 18308 Babbitt pocket shield, to #4511 18311 Bumper for stops, to #3850 18313-105 Operating and Parts Manual 18335X Upper wheel hinge plate 18360 Lower bearing housing 18361 Lower shaft 19CB Ratchet base carriage bolt,

-20

,SS

193 Saw guide bar spring 211 Finger lift bracket 211A-291Q Finger lift fastener knob, 4 point, plastic 211D Finger lift fastener stud,

-16´1

,SS

212CP Platter rod cotter pin 221- V-belt *ADVISE SIZE* 228-2 Lower guide washer 234 Grease fitting for upper wheel 237 Upper shaft castellated lock nut 238 Upper shaft castellated lock washer 239-B30-1 Base foot, carbon, ORDER AS239-B30-B 239-B31-2 Pipe leg, 6", aluminum 239-B32-AR Pipe leg cap 240 Ratchet trigger spring, ORDER S240 242R Base door lock, right 247A Upper shaft washer 249 Base door handle 252X Shaft lock nut 256P Safety end cut pusher plate, composition 256PM Safety end cut pusher plate, aluminum 264-1 Meat gauge hand wheel 264G Meat gauge hand wheel groove pin 265 Meat gauge release spring, ORDER S265 267 Meat gauge release cotter key

Item No. Description 270 Meat gauge release pin

271AL Meat gauge worm gear 272-6-S Meat gauge wing nut 272-7-1 Lock knob,

-18, 3 point

272-8 Cap nut,

-18, SS

272-9 Hex head screw,

-18´2,SS

272-12 Brass ball,

dia.

272-13 Hex head bolt,

-18´1

,SS

272-14 Castle nut,

-18, SS

275THS Truss head screw,

-20

275THS-1 Truss head screw,

-20´1

277 Lower shaft key 290-7 Cleaning unit locator 290-8 Cleaning unit locator washer 290-8K Cleaning unit locator kit 296-3

Switch bracket – external mount

299L Saw guide bar stop, long, to #4510 310 Waved washer 311 Bumper for fixed carriage stop 311-1 Bumper for movable carriage stop 324A Motor shim,

340 Star external lock washer 360A1 Grease fitting 360B Set screw,

-16

, flat point

360B-1 Set screw,

-13

, flat point

362 Lower bearing housing adjusting cap 375 Drive screw for name plate 376 Drive screw, 10

,SS

4-40AL Motor pulley, 5

1, 60 cycle

4-50AL Motor pulley, 6

1, 50 cycle

415D Stationary bar 512 Upper wheel hub gasket 531 Upper wheel snap ring 601 Upper saw guide bracket 602B Upper saw guide 602AFSC Upper saw guide, narrow, fish 605 Lower blade back-up guide 661-1 Saw guard on head door, to #4510 662 Saw guard w/708 for Stainless head, SS 663 Saw guard w/708 for Aluminum head, SS 671 Wall poster, “BANDSAW SAFETY

GUIDELINES”

708 Decal “DANGER EXPOSED BLADE” 71-2 Upper wheel hinge bracket

Item No. Description A16220-1 Carriage stop assembly, fixed

A16132 Saw cleaner assembly, rear A175S Thumb guard assembly A18003U Upper wheel assembly w/o hinge plate A18003U335 Upper wheel assembly w/hinge plate A18006 Head door assembly, aluminum, to #4511 A18019 Ratchet asembly A181155 ORDER A18115EZ-RPL A18115EZ Meat carriage assembly, EZ flow, #7990 on A18115EZ-RPL Meat carriage assembly, #3850 to #7989 A18155-OS Meat carriage assembly, to #3850 A18163 Stationary platter assembly

WARNING LABEL LOCATIONS ON MACHINE

OPERATOR’S SIGNATURE PAGE

WARNING

READ AND UNDERSTAND THIS ENTIRE

MANUAL BEFORE SIGNING BELOW

MY SIGNATURE ATTESTS THAT I HAVE COMPLETELY READ AND UNDERSTAND THIS MANUAL. I REALIZE THAT THIS MACHINE, IF OPERATED CARELESSLY, CAN CAUSE SERIOUS INJURY TO MYSELF AND OTHERS.

NAME (PRINT) SIGNATURE

SUPERVISOR’S

INITIALS

DATE

LIMITED WARRANTY:

WARRANTY: The BIRO Manufacturing Company warrants that Model 44 will be free from defects

in material and workmanship under normal use and with recommended service. BIRO will replace defective parts, which are covered by this limited warranty, provided that the defective parts are authorized for return, shipping charges prepaid, to a designated factory for inspection and/or testing.

DURATION OF WARRANTY: The warranty period for all parts covered by this limited warranty is one (1) year from date of Inspection/Demonstration advised on the returned Warranty Registration card, or eighteen (18) months from original factory ship date, whichever occurs first, except as noted below.

PARTS NOT COVERED BY WARRANTY: The following are not covered by this limited warranty: wearable parts on the cleaning system such as wheel cleaners (Item No. 179), saw blade cleaners (Item No. 131), blade backup guides (Item No’s. 602B, 605 and 119A), and the nylon filler (Item No. 177). This limited warranty does not apply to machines sold as used, rebuilt, modified,or altered from the original construction in which the machine was shipped from the factory. (WATER CONTAMINATED ELECTRICAL SYSTEMS ARE NOT COVERED UNDER THIS LIMITED WARRANTY.) BIRO is not responsible for electrical connection of equipment, adjustments to switch controls or any other electrical requirements, which must be performed only by a certified electrician. BIRO is not responsible for service charges or labor required to replace any part covered by this limited warranty or for any damages resulting from misuse, abuse, lack of proper or recommended service.

EXCLUSION OF WARRANTIES AND LIMITATION OF REMEDIES: BIRO gives no warranties other than those expressly stated in this limited warranty. THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR PROCESSING FOOD PRODUCTS, AND ALL OTHER IMPLIED WARRANTIES ARE SPECIFICALLY EXCLUDED. BIRO IS NOT LIABLE FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES, EXPENSES, OR LOSSES. THE REMEDIES PROVIDED IN THIS BIRO LIMITED WARRANTY ARE PURCHASER’S SOLE AND EXCLUSIVE REMEDIES AGAINST BIRO.

REGISTRATION CARDS: You must sign, date and complete the warranty registration card supplied with each machine. The warranty card must be returned to The Biro Manufacturing Company for proper registration. If no warranty card is returned to BIRO, the warranty period will begin from the date the machine was originally shipped from the factory.

HOW TO GET SERVICE:

1. Contact the agency from whom you purchased the machine; or

2. Consult the yellow pages of the phone directory for the nearest authorized dealer; or

3. Contact Biro Mfg. Company for the nearest authorized service entity (250 plus worldwide) in your area.

THE BIRO MANUFACTURING COMPANY

1114 Main Street

Marblehead, Ohio 43440-2099

Ph. 419-798-4451

Fax 419-798-9106

E-mail: Service@biro saw.com

Web: http://www.birosaw.com

ITEM No.: 18313-105 PTCT: MD 44-105-9-05-18 COMM

ITEM No.: 18313-105 PTCT: MD 44-105-11-09-21 PPD

Biro 44 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual