Biro 3334FH Service Manual
+
IMPORTANT NOTICE
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This Manual contains important
safety instructions which must
be strictly followed when using
this equipment.
ITEM No. 16313FH-305
No.: 16313FH-305-10-09-10 PPD
TABLE OF CONTENTS
Page
NOTICETOOWNERSANDOPERATORS......................................... 1
SAFETYTIPS............................................................... 2
INSTALLATION ............................................................. 3
WARNINGLABELSFORPOWERCUTTERS ....................................... 6
WARNINGLABELLOCATIONSONMACHINE...................................... 7
BANDSAWSAFETYGUIDELINES............................................... 8
OPERATION................................................................ 9
FOODHANDLINGTOPREVENTCONTAMINATION............................. 9
TOPROCESSPRODUCT ..................................................10
MAINTENANCE.........................................................10&11
GENERAL ..............................................................11
LUBRICATION...........................................................11
PARTSDIAGRAMS...........................................................12
BLADE TENSION SCREW INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
OPERATOR'SNOTES.........................................................16
PARTSDIAGRAMS...........................................................17
LEFTBASEDOORS–MOTORADJUSTMENT .....................................23
SWITCHASSEMBLIESANDSERVICEPARTS....................................24-25
WIRINGDIAGRAMS.....................................................26-27-28
LOWER REMOVABLE WHEEL PARTS DIAGRAM & INSTALLATION. . . . . . . . . . . . . . . . . . . 28-29
OPERATOR'SNOTES.........................................................30
CLEANINGPROCEDURE......................................................31
PARTSLIST/ORDERING.......................................................32
PARTSASSEMBLIESLIST/ORDERING ...........................................33
WEARABLESAWPARTSLIST..................................................34
OPERATOR’SSIGNATUREPAGE................................................35
LIMITEDWARRANTY.........................................................36
NOTICE TO OWNERS AND OPERATORS ................ ............... ...1
SAFETY TIPS............... ............... ............... ...... 2
INSTALLATION ............... ............... ............... .... 3
WARNING LABELS FOR POWER CUTTERS ............... ............... ...6
WARNING LABEL LOCATIONS ON MACHINE ............... ................7
BAND SAW SAFETY GUIDELINES ............... ............... .........8
OPERATION ............... ............... ............... ...... 9
FOOD HANDLING TO PREVENT CONTAMINATION . . . . . . . . . . . . . . . . . . . . . . 9
TO PROCESS PRODUCT ............... ............... ..........10
MAINTENANCE ............... ............... ................... 10 & 11
GENERAL ............... ............... ............... ....11
LUBRICATION ............... ............... ................ 11
PARTS DIAGRAMS ............... ............... .................. 12-15
BLADE TENSION SCREW INSTALLATION INSTRUCTIONS ............... ........16
OPERATOR’S NOTES ......... ............... ............... ....... 17
PARTS DIAGRAMS ............... ............... .................. 18-24
LEFT BASE DOORS - MOTOR ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
SWITCH ASSEMBLIES AND SERVICE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-26
WIRING DIAGRAMS ............... ............... ............... . 27-33
LOWER REMOVABLE WHEEL PARTS DIAGRAM & INSTALLATION . . . . . . . . . . . . . . . . . . 34-35
OPERATOR’S NOTES ............... ............... ............... . 36
CLEANING PROCEDURE ............... ............... ..............37
PARTS LIST/ORDERING ............... ............... ...............38
PARTS ASSEMBLIES LIST/ORDERING ............... ............... ......39
WEARABLE SAW PARTS LIST ............... ............... ............40
OPERATOR’S SIGNATURE PAGE ............... ............... ......... 41
LIMITED WARRANTY ............... ............... ............... .42
BIRO’s products are designed to process food products safely and efficiently. Unless the operator is properly trained and supervised, however, there is the possibility of a serious injury. It is the
responsibility of the owner to assure that this machine is used properly and safely, strictly following
the instructions contained in this Manual and any requirements of local law.
No one should use or service this machine without proper training and supervision. All operators should be thoroughly familiar with the procedures contained in this Manual. Even so BIRO
cannot anticipate every circumstance or environment in which its products will be used. You, the
owner and operator, must remain alert to the hazards posed by the function of this equipment –
particularly the SHARP MOVING BAND TYPE SAW BLADE. No one under eighteen (18) years of
age should operate this equipment. If you are uncertain about a particular task, ask your supervisor.
This Manual contains a number of safe practices in the SAFETY TIP section. Additional warnings are placed throughout the Manual. Warnings related to your personal safety are indicated by:
Warnings related to possible damage are indicated by:
BIRO also has provided a wall chart to be posted near the equipment. If any warning label, wall
chart, or Manual becomes misplaced, damaged, or illegible, please contact your nearest Distributor or BIRO directly for a replacement.
Remember, however, this Manual or the warning labels do not replace the need to be alert and
to use your common sense when using this equipment.
This Manual applies to 3334FH & 3334-4003FH Power Meat Cutters with Fixed Heads.
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NOTICE TO OWNERS AND OPERATORS
OR
– NOTE –
A copy of this manual is included with each MODEL 3334FH &
3334-4003FH FIXED HEAD POWER MEAT SAW.
The descriptions and illustrations contained in this manual are not binding.
The manufacturer reserves the right to introduce any modification without
updating the manual.
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SAFETY TIPS
SHARP MOVING BAND TYPE SAW BLADE
TO AVOID SERIOUS PERSONAL INJURY
NEVER Touch This Machine Without Training and Authorization By Your Supervisor.
ALWAYS Read Operation and Parts Manual BEFORE Operating, Cleaning or Servicing.
ALWAYS Keep Hands Clear of Sharp Band Type Saw Blade and Other Moving Parts.
ONLY Use a Qualified Electrician to Install According to Local Building Codes: Machines
MUST Be Properly Grounded.
ONLY Install on Level, Non-Skid Surface in a Clean, Well-Lighted Area Away From Children
and Visitors.
DO NOT Attempt to Operate This Machine Until it has Been Inspected and Demonstrated by the
Seller – Recognized BIRO Representative.
DO NOT Alter or Modify This Machine in any Way From its Original Form. This Machine in its
Original Form Meets the Intent of O.S.H.A. Applicable Standards.
NEVER Operate with Saw Guard on Saw Guide Bar in the Raised Position or the Saw Guard
Removed from the Saw Guide Bar.
ALWAYS Adjust the Saw Guide Bar with Saw Guard to Within
1
2
" of Product to be Cut.
ALWAYS Use Supplied Safety End Cut Pusher Plate for Smaller Products or The Last Cuts of
Product.
DO NOT Use This Machine for Non-Food Products.
DO NOT Use This Machine to Cut Pigs Feet.
DO NOT Wear Gloves While Operating.
ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tagout Procedure to This
Machine BEFORE Removing Shrouds, Removable Guards, Covers, Doors, Fences or Panels
for Cleaning, Servicing or Any Other Reason.
NEVER Leave Machine Unattended While Operating.
PROMPTLY REPLACE Any Worn or Illegible Warning Labels.
USE ONLY BIRO Parts and Accessories Properly Installed.
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2
INSTALLATION
TO AVOID SERIOUS PERSONAL INJURY
PROPERLY INSTALL EQUIPMENT IN ADEQUATE WORK AREA
ALWAYS Read Operating and Parts Manual BEFORE Installation.
ALWAYS Use Qualified Technician and Electrician for Installation.
ALWAYS Install Equipment in Work area with Adequate Light and Space.
ONLY Operate on a Solid, Level, Non-Skid Surface.
DO NOT Attempt to Operate This Machine Until It has been Inspected and demonstrated by the
Seller – Recognized BIRO Representative.
DO NOT Alter or Modify This Machine in Any Way from its Original Form. This Machine in its
Original Form Meets the Intent of O.S.H.A. Applicable Standards.
NEVER Operate with Saw Guard on Saw Guide Bar in the Raised Position or the Saw Guard
Removed from the Saw Guide Bar.
ALWAYS Adjust Saw Guide Bar with Saw Guard to Within
1
2
" of Product to be Cut.
NEVER Operate Without all Warning Labels Attached and Wall Chart Posted.
USE ONLY BIRO Parts and Accessories Properly Installed.
1. Read this Manual thoroughly before installation and operation. Do not proceed with installation and operation if
you have any questions or do not understand anything in this Manual. Contact your local Distributor, or BIRO
first.
2. Install machine on a level, solid, non-skid surface in a well-lighted work area away from children and visitors.
3. After installing machine in operational area, it is imperative that the four adjusting leg hex bolts be adjusted to
level the machine.
4. To install the meat gauge plate assembly to the machine. Loosen the lock knob. Raise the gear rack. Slide the
meat gauge arm over the gear rack. Be sure to hold meat gauge arm so that the release handle is depressed.
Lower the gear rack to original position. Tighten the lock knob. Keep gear rack well oiled with a food grade oil
to ensure free movement.
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ALWAYS LEVEL MACHINE BEFORE USING
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5. Place removable finger lift with saw guard assembly on
the saw guide bar and fasten in place with four point
finger lift fastener knob.
6. The side platter bracket is packed loose in the machine
and must be installed on the left side of the base
structure with the supplied hardware and checked for
proper adjustment.
7. Machine MUST be properly grounded. Use qualified
electrician to install according to building codes.
WIRING MOTOR
(1) Interchange of motor current is made in motor outlet box. Leads are properly marked. Changing
instructions are on motor plate or inside junction box cover.
(2) All saws are wired 220 volts unless otherwise specified. Be sure motor specifications (voltage, cycle, phase)
match power supply line. Be sure line voltage is up to specification.
(3) Connect leads to machine in a manner that will be approved by local electrical inspectors.
(4) We recommend no less than No. 12 wire. If the leads are too light, machine may not have sufficient cutting
power and/or speed.
(5) The drive belt is packed loose in machine to prevent deformation, and must be installed on pulleys at time of
wiring motor.
(6) The BIRO Manufacturing Company is not responsible for permanent wiring, connection or installations.
8. All machines are tested at the factory, but electrical phasing for proper rotation may not match your electrical
supply. Some Model 3334’s have removable lower wheel when the option is ordered from the factory. All
machines with removable lower wheel must be first test run for proper phasing with the lower wheel removed.
Failure to remove the lower wheel could cause the wheel to become dislodged during testing.
All machines with removable lower wheel will display the following decal on the right hinged base door.
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NOTE TO OWNER AND ELECTRICIAN: IF THIS MACHINE IS NOT CORD
AND PLUG CONNECTED TO THE ELECTRICAL SUPPLY SOURCE, THEN IT
SHOULD BE EQUIPPED WITH, OR CONNECTED TO, A LOCKABLE,
MANUALLY OPERATED DISCONNECT SWITCH (OSHA 1010.147).
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9. Placing blade on cutter: Unpack upper wheel assembly and hang on the hinge bracket in the head structure. Lift
the nylon filler in the stationary bar. Hang the blade on the upper wheel and hold with right hand. With the left
hand force the back of the blade between the front blade scrapers, located below the stationary bar. Lower the
nylon filler. Be sure the blade is in the upper saw guide. The blade has dropped over the lower wheel. Switch
hands holding the blade on the upper wheel. With the right hand, force the blade between the rear blade
scrapers. The blade is now ready to be tightened.
10. Turn the blade tensioning handle clockwise until the tension mark is even with the bottom of the upper wheel
hinge plate as shown. Carefully turn saw wheels by hand and watch for proper tracking of blade on the wheels.
11. The stationary platter is placed on top of the base structure and held in place by two platter hold down catches
located in the base structure.
12. The sliding meat carriage assembly is installed on the channel. Start by turning the movable stop assembly
clockwise. After the carriage assembly has been installed on the channel for operation, turn the movable stop
assembly counterclockwise to lock.
13. Make sure saw guide bar with saw guard is in its lowest position. Close head and base doors.
14. Push the start button. Check for proper phasing of the motor and proper tracking of the saw blade in the saw
guides. Back of the blade should be centered in the lower saw guide in the stationary bar. Blade should be
moving down through the guide. Push the stop button to stop the machine.
15. Check placement of all warning labels, wall chart and Manual. Machine is ready for trained operators to process
product.
16. Contact your local Distributor or BIRO directly if you have any questions or problems with the installation or
operation of this machine.
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SHARP SAW BLADE. HANDLE WITH EXTREME CAUTION.
KEEP HANDS CLEAR OF SHARP MOVING BAND TYPE SAW
BLADE
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WARNING LABELS
FOR BIRO POWER CUTTERS
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H H H NOT TO SCALE H H H
ITEM No. 653PC-E: ALL SAWS
1 ea. Attached to Head Below S/N Plate
1 ea. Attached to Channel Bracket
ITEM No. 708: ALL SAWS
Attached to saw Guard
on Saw Guide Bar
ITEM No. 653PC-SP: ALL SAWS
1 ea. Attached to Channel Bracket
ITEM No. 16716
Applied to Right Hinged Base Door
on All Model 1433 and Model 3334
with Lower Removable Wheel
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WARNING LABEL LOCATIONS ON MACHINE
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ATTACH TO CHANNEL BRACKET NEXT TO
SWITCH BUTTONS
ATTACH TO
SAW GUARD
ON SAW
GUIDE BAR
ATTACH TO HINGED
RIGHT BASE DOOR
P/N 16716 CAUTION LABEL
P/N 708 “DANGER EXPOSED
BLADE” DECAL
ATTACH ON HEAD STRUCTURE BELOW
MODEL/SERIAL NUMBER TAG
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ITEM NUMBER 671
WALL CHART “BAND SAW SAFETY GUIDELINES”
ATTACH TO WALL IN VICINITY OF MACHINE IN EASY VIEW OF OPERATOR
WARNING
ONLY PROPERLY TRAINED PERSONNEL
SHOULD USE THIS EQUIPMENT
This Saw Contains A Sharp Blade.
To Reduce Risk of Injury:
1. Before Using, Make Sure:
.
Gauge Plate
!
And Other Components
Are Secure.
.
All Warning Labels And Guards Are In Place.
. The Guide Bar
"
Is Adjusted To ½ Inch
Above The Product To Be Cut
2. While Cutting:
.
Keep Hands and Fingers Away From Blade.
.
Keep Product Securely Against Gauge Plate.
.
Use End Cut Pusher
#
When Making
Final Cuts. Item No. 256P.
3. Before Cleaning:
.
Turn Off Power and Unplug.
.
Remove Saw Blade.
.
Use Extra Care When Handling The Saw Blade.
USE YOUR
MEAT SAW SAFELY!
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#671
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OPERATION
SHARP MOVING BAND TYPE SAW BLADE
TO AVOID SERIOUS PERSONAL INJURY
ONLY Properly Trained Personnel Should Use This Equipment.
ALWAYS Read Operating and Parts Manual BEFORE Operating.
ALWAYS Keep Hands Clear of Band Type Saw Blade and Other Moving Parts.
DO NOT Tamper With, Bypass, Alter, or Modify this Equipment in Any Way or Form.
DO NOT Alter or Modify This Machine in any Way From its Original Form. This Machine in its
Original Form Meets the Intent of O.S.H.A. Applicable Standards.
NEVER Operate with Saw Guard on Saw Guide Bar in the Raised Position or the Saw Guard
Removed from the Saw Guide Bar.
ALWAYS Adjust the Saw Guide Bar with Saw Guard to Within
1
2
" of Product to be Cut.
ALWAYS Use Safety End Cut Pusher Plate for Smaller Products or The Last Cuts of Product.
DO NOT Use This Machine for Non-Food Products.
DO NOT Use This Machine to Cut Pigs Feet.
DO NOT Wear Gloves While Operating.
ALWAYS Turn Off, Unplug from Power Source and Perform Lockout/Tag Out Procedures Before
Cleaning, Servicing or When Not in Use.
NEVER Leave Machine Unattended While Operating.
NEVER Operate Without All Warning Labels Properly Affixed to Machine.
A. FOOD HANDLING TO PREVENT CONTAMINATION
1. ALWAYS wash hands thoroughly with warm soap and water before and after handling raw fish, poultry or
meats.
2. ALWAYS clean and sanitize all utensils and surfaces that have been in contact with raw products.
3. ALWAYS store cold foods at or below 45 deg. F (7.2 deg. C).
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B. TO PROCESS PRODUCT
1. Before starting power cutter, adjust saw guide bar with saw guard to within ½” of product to be cut. “B”
2. Make sure all doors are closed and locked.
3. Adjust meat gauge plate forward to desired thickness of cut. “A”
4. Push start button and watch blade for proper tracking.
5. Standing in front of the power cutter, place product on the meat carriage. Pay attention to position of your
hands. Keep hands clear of moving band type saw blade. Leaning lightly against the scalloped front edge of
meat carriage, hold the product firmly in right hand with product face flush against the meat gauge plate.
Move the meat carriage from right to left at a steady rate until fully past the saw blade. Use left hand to
remove and stack cut product, NEVER REACH IN FRONT OF BAND TYPE SAW BLADE. On the return
stroke, pull the product slightly toward you to clear the blade.
6. ALWAYS use the Safety End Cut Pusher Plate for smaller products or the last cuts of product. “C” The
pusher plate is supplied as standard on all BIRO power cutters.
7. When finished cutting, push stop button. Perform lockout/tag out procedure.
MAINTENANCE
TO AVOID SERIOUS
PERSONAL INJURY
ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tag Out Procedure to This
Machine BEFORE Cleaning or Servicing.
NEVER Touch This Machine Without Training and Authorization By Your Supervisor.
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NEVER REACH OR GRAB FOR PRODUCT IN FRONT OF
MOVING BAND TYPE SAW BLADE
DO NOT WEAR GLOVES WHILE OPERATING
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ALWAYS Keep Hands Clear of Band Type Saw Blade and Other Moving Parts.
NEVER Bypass, Alter, or Modify This Equipment in Any Way From Its Original Condition.
PROMPTLY REPLACE Any Worn or Illegible Warning Labels.
USE ONLY GENUINE BIRO Parts and Accessories Properly Installed.
A. GENERAL
1. Machine should be generally inspected every time it is cleaned (at least daily) to ensure that it is in good condition
and has not been damaged or tampered with.
a. SAW WHEELS: Clean outer diameter grooves daily. Check for cracks, gouges or wear on the flange and
grooves.
b. WHEEL CLEANER ASSEMBLIES: Check condition of fiber cleaner, change every four (4) weeks.
c. REMOVABLE FINGER LIFT ASSEMBLY: Check condition of saw guard, make sure mounting bolts are tight
and the “DANGER EXPOSED BLADE” decal is affixed and legible. Check condition of upper saw guide,
replace every 6 months. Check adjustment of upper saw guide. Should be
1
32
" between back of blade and
saw guide carbide.
d. SAW GUIDE BAR: Check condition of bar for wear, replace if necessary.
e. STATIONARY BAR ASSEMBLY: Check condition of nylon filler, change every 4 weeks. Check condition of
saw guide, check tracking of blade through guide, back of blade should be centered in hole, replace every 6
months.
f. SAW CLEANERS: Check condition of blade cleaners, replace every 4 weeks.
g. MEAT GAUGE ASSEMBLY: Check free movement of meat gauge plate on gear rack. Gear rack to be kept
lubricated at all times with light food grade oil. Check operation of release handle. Check that worm gear
engages properly with gear rack.
j. MEAT CARRIAGE ASSEMBLY: Check free movement through full range of travel. Check side to side for
excessive clearance, adjust as necessary. Check condition of and grease bearings, replace as necessary.
Check condition of thumb guard, replace as necessary.
k. SAFETY ITEMS: Safety end cut pusher plate is with machine and accessible. All warning labels are present
and legible. Model and Serial Number plate is affixed and legible. Manual accessible to operator.
B. LUBRICATION
1. UPPER WHEEL BEARINGS: Grease every
four (4) months. Change grease every
twelve (12) months. (See instructions at
right.)
2. LOWER BEARING HOUSING: Grease
every four (4) months. Change grease every
twelve (12) months.
3. MEAT CARRIAGE BEARINGS: Grease
every four (4) weeks.
4. SAW GUIDE BAR: Oil daily with food
machine oil.
5. MEAT GAUGE GEAR RACK: Oil daily with
food machine oil.
6. BLADE TENSION SPRING SCREW
ASSEMBLY: Grease every 4 weeks –
NOTE: Remove upper wheel and turn
#14782 Blade Tension screw clockwise
until it bottoms out against #14781 Blade
Tension Handle then fill the cavity under
the O-Ring on the #14782 Blade Tension
Screw with #374 Shell Cassida Grease
EPS-2 and re-assemble.
7. MOTOR BEARINGS: Bearing grease will lose its lubricating ability over time, not suddenly. The lubricating
ability of a grease (over time) depends primarily on the type of grease, the size of the bearing, the speed at which
the bearing operates and the severity of the operating conditions. Good results can be obtained if the following
recommendations are used in your maintenance program.
A high grade ball or roller bearing grease should be used. recommended grease for standard service conditions
is Polyrex EM (Exxon Mobil).
Equivalent and compatible greases include: Texaco Polystar, Rykon Premium #2, Pennzoil Pen 2 Lube, and
Chevron SRI.
Recommended lubrications intervals is every 9 months with the equivalent of two (2) teaspoons of grease.
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When lubricating the upper wheel bearing it is important that the three hex head
screws securing the upper wheel hub cap be loosened slightly before attempting to
pump grease into the grease fitting. Loosening the screws allows for an escape of
old broken down grease and air from the bearing cavity. Failure to loosen the screws
before greasing the upper bearings can cause the upper shaft seal to be dislodged
from the upper wheel allowing grease to escape and moisture to get into the cavity.
When finished greasing the bearings, retighten the three screws. Take care to also
clean off any grease that was pushed out of the cavity during greasing.
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