BIRO 3334-4003FH Operating And Service Manual

Page 1
+
IMPORTANT NOTICE
+
This Manual contains important
safety instructions which must
be strictly followed when using
this equipment.
ITEM No. 16313FH-305
Page 2
TABLE OF CONTENTS
Page
NOTICETOOWNERSANDOPERATORS......................................... 1
SAFETYTIPS............................................................... 2
INSTALLATION ............................................................. 3
WARNINGLABELSFORPOWERCUTTERS ....................................... 6
WARNINGLABELLOCATIONSONMACHINE...................................... 7
BANDSAWSAFETYGUIDELINES............................................... 8
OPERATION................................................................ 9
FOODHANDLINGTOPREVENTCONTAMINATION............................. 9
TOPROCESSPRODUCT ..................................................10
MAINTENANCE.........................................................10&11
GENERAL ..............................................................11
LUBRICATION...........................................................11
PARTSDIAGRAMS...........................................................12
BLADE TENSION SCREW INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
OPERATOR'SNOTES.........................................................16
PARTSDIAGRAMS...........................................................17
LEFTBASEDOORS–MOTORADJUSTMENT .....................................23
SWITCHASSEMBLIESANDSERVICEPARTS....................................24-25
WIRINGDIAGRAMS.....................................................26-27-28
LOWER REMOVABLE WHEEL PARTS DIAGRAM & INSTALLATION. . . . . . . . . . . . . . . . . . . 28-29
OPERATOR'SNOTES.........................................................30
CLEANINGPROCEDURE......................................................31
PARTSLIST/ORDERING.......................................................32
PARTSASSEMBLIESLIST/ORDERING ...........................................33
WEARABLESAWPARTSLIST..................................................34
OPERATORSSIGNATUREPAGE................................................35
LIMITEDWARRANTY.........................................................36
NOTICE TO OWNERS AND OPERATORS ................ ............... ...1
SAFETY TIPS............... ............... ............... ...... 2
INSTALLATION ............... ............... ............... .... 3
WARNING LABELS FOR POWER CUTTERS ............... ............... ...6
WARNING LABEL LOCATIONS ON MACHINE ............... ................7
BAND SAW SAFETY GUIDELINES ............... ............... .........8
OPERATION ............... ............... ............... ...... 9
FOOD HANDLING TO PREVENT CONTAMINATION . . . . . . . . . . . . . . . . . . . . . . 9
TO PROCESS PRODUCT ............... ............... ..........10
MAINTENANCE ............... ............... ................... 10 & 11
GENERAL ............... ............... ............... ....11
LUBRICATION ............... ............... ................ 11
PARTS DIAGRAMS ............... ............... .................. 12-15
BLADE TENSION SCREW INSTALLATION INSTRUCTIONS ............... ........16
OPERATOR’S NOTES ......... ............... ............... ....... 17
PARTS DIAGRAMS ............... ............... .................. 18-24
LEFT BASE DOORS - MOTOR ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
SWITCH ASSEMBLIES AND SERVICE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-26
WIRING DIAGRAMS ............... ............... ............... . 27-33
LOWER REMOVABLE WHEEL PARTS DIAGRAM & INSTALLATION . . . . . . . . . . . . . . . . . . 34-35
OPERATOR’S NOTES ............... ............... ............... . 36
CLEANING PROCEDURE ............... ............... ..............37
PARTS LIST/ORDERING ............... ............... ...............38
PARTS ASSEMBLIES LIST/ORDERING ............... ............... ......39
WEARABLE SAW PARTS LIST ............... ............... ............40
OPERATOR’S SIGNATURE PAGE ............... ............... ......... 41
LIMITED WARRANTY ............... ............... ............... .42
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BIRO’s products are designed to process food products safely and efficiently. Unless the oper­ator is properly trained and supervised, however, there is the possibility of a serious injury. It is the responsibility of the owner to assure that this machine is used properly and safely, strictly following the instructions contained in this Manual and any requirements of local law.
No one should use or service this machine without proper training and supervision. All opera­tors should be thoroughly familiar with the procedures contained in this Manual. Even so BIRO cannot anticipate every circumstance or environment in which its products will be used. You, the owner and operator, must remain alert to the hazards posed by the function of this equipment – particularly the SHARP MOVING BAND TYPE SAW BLADE. No one under eighteen (18) years of age should operate this equipment. If you are uncertain about a particular task, ask your supervi­sor.
This Manual contains a number of safe practices in the SAFETY TIP section. Additional warn­ings are placed throughout the Manual. Warnings related to your personal safety are indicated by:
Warnings related to possible damage are indicated by:
BIRO also has provided a wall chart to be posted near the equipment. If any warning label, wall chart, or Manual becomes misplaced, damaged, or illegible, please contact your nearest Distribu­tor or BIRO directly for a replacement.
Remember, however, this Manual or the warning labels do not replace the need to be alert and to use your common sense when using this equipment.
This Manual applies to 3334FH & 3334-4003FH Power Meat Cutters with Fixed Heads.
1
NOTICE TO OWNERS AND OPERATORS
OR
– NOTE –
A copy of this manual is included with each MODEL 3334FH &
3334-4003FH FIXED HEAD POWER MEAT SAW.
The descriptions and illustrations contained in this manual are not binding.
The manufacturer reserves the right to introduce any modification without
updating the manual.
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SAFETY TIPS
SHARP MOVING BAND TYPE SAW BLADE
TO AVOID SERIOUS PERSONAL INJURY
NEVER Touch This Machine Without Training and Authorization By Your Supervisor.
ALWAYS Read Operation and Parts Manual BEFORE Operating, Cleaning or Servicing.
ALWAYS Keep Hands Clear of Sharp Band Type Saw Blade and Other Moving Parts.
ONLY Use a Qualified Electrician to Install According to Local Building Codes: Machines
MUST Be Properly Grounded.
ONLY Install on Level, Non-Skid Surface in a Clean, Well-Lighted Area Away From Children
and Visitors.
DO NOT Attempt to Operate This Machine Until it has Been Inspected and Demonstrated by the
Seller – Recognized BIRO Representative.
DO NOT Alter or Modify This Machine in any Way From its Original Form. This Machine in its
Original Form Meets the Intent of O.S.H.A. Applicable Standards.
NEVER Operate with Saw Guard on Saw Guide Bar in the Raised Position or the Saw Guard
Removed from the Saw Guide Bar.
ALWAYS Adjust the Saw Guide Bar with Saw Guard to Within
1
2
" of Product to be Cut.
ALWAYS Use Supplied Safety End Cut Pusher Plate for Smaller Products or The Last Cuts of
Product.
DO NOT Use This Machine for Non-Food Products.
DO NOT Use This Machine to Cut Pigs Feet.
DO NOT Wear Gloves While Operating.
ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tagout Procedure to This
Machine BEFORE Removing Shrouds, Removable Guards, Covers, Doors, Fences or Panels for Cleaning, Servicing or Any Other Reason.
NEVER Leave Machine Unattended While Operating.
PROMPTLY REPLACE Any Worn or Illegible Warning Labels.
USE ONLY BIRO Parts and Accessories Properly Installed.
2
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Page 5
INSTALLATION
TO AVOID SERIOUS PERSONAL INJURY
PROPERLY INSTALL EQUIPMENT IN ADEQUATE WORK AREA
ALWAYS Read Operating and Parts Manual BEFORE Installation. ALWAYS Use Qualified Technician and Electrician for Installation. ALWAYS Install Equipment in Work area with Adequate Light and Space. ONLY Operate on a Solid, Level, Non-Skid Surface. DO NOT Attempt to Operate This Machine Until It has been Inspected and demonstrated by the
Seller – Recognized BIRO Representative. DO NOT Alter or Modify This Machine in Any Way from its Original Form. This Machine in its
Original Form Meets the Intent of O.S.H.A. Applicable Standards. NEVER Operate with Saw Guard on Saw Guide Bar in the Raised Position or the Saw Guard
Removed from the Saw Guide Bar. ALWAYS Adjust Saw Guide Bar with Saw Guard to Within
1
2
" of Product to be Cut.
NEVER Operate Without all Warning Labels Attached and Wall Chart Posted. USE ONLY BIRO Parts and Accessories Properly Installed.
1. Read this Manual thoroughly before installation and operation. Do not proceed with installation and operation if
you have any questions or do not understand anything in this Manual. Contact your local Distributor, or BIRO first.
2. Install machine on a level, solid, non-skid surface in a well-lighted work area away from children and visitors.
3. After installing machine in operational area, it is imperative that the four adjusting leg hex bolts be adjusted to level the machine.
4. To install the meat gauge plate assembly to the machine. Loosen the lock knob. Raise the gear rack. Slide the meat gauge arm over the gear rack. Be sure to hold meat gauge arm so that the release handle is depressed. Lower the gear rack to original position. Tighten the lock knob. Keep gear rack well oiled with a food grade oil to ensure free movement.
3
ALWAYS LEVEL MACHINE BEFORE USING
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Page 6
5. Place removable finger lift with saw guard assembly on the saw guide bar and fasten in place with four point finger lift fastener knob.
6. The side platter bracket is packed loose in the machine and must be installed on the left side of the base structure with the supplied hardware and checked for proper adjustment.
7. Machine MUST be properly grounded. Use qualified electrician to install according to building codes.
WIRING MOTOR
(1) Interchange of motor current is made in motor outlet box. Leads are properly marked. Changing
instructions are on motor plate or inside junction box cover.
(2) All saws are wired 220 volts unless otherwise specified. Be sure motor specifications (voltage, cycle, phase)
match power supply line. Be sure line voltage is up to specification.
(3) Connect leads to machine in a manner that will be approved by local electrical inspectors.
(4) We recommend no less than No. 12 wire. If the leads are too light, machine may not have sufficient cutting
power and/or speed.
(5) The drive belt is packed loose in machine to prevent deformation, and must be installed on pulleys at time of
wiring motor.
(6) The BIRO Manufacturing Company is not responsible for permanent wiring, connection or installations.
8. All machines are tested at the factory, but electrical phasing for proper rotation may not match your electrical supply. Some Model 3334’s have removable lower wheel when the option is ordered from the factory. All machines with removable lower wheel must be first test run for proper phasing with the lower wheel removed. Failure to remove the lower wheel could cause the wheel to become dislodged during testing.
All machines with removable lower wheel will display the following decal on the right hinged base door.
4
NOTE TO OWNER AND ELECTRICIAN: IF THIS MACHINE IS NOT CORD AND PLUG CONNECTED TO THE ELECTRICAL SUPPLY SOURCE, THEN IT SHOULD BE EQUIPPED WITH, OR CONNECTED TO, A LOCKABLE, MANUALLY OPERATED DISCONNECT SWITCH (OSHA 1010.147).
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9. Placing blade on cutter: Unpack upper wheel assembly and hang on the hinge bracket in the head structure. Lift the nylon filler in the stationary bar. Hang the blade on the upper wheel and hold with right hand. With the left hand force the back of the blade between the front blade scrapers, located below the stationary bar. Lower the nylon filler. Be sure the blade is in the upper saw guide. The blade has dropped over the lower wheel. Switch hands holding the blade on the upper wheel. With the right hand, force the blade between the rear blade scrapers. The blade is now ready to be tightened.
10. Turn the blade tensioning handle clockwise until the tension mark is even with the bottom of the upper wheel hinge plate as shown. Carefully turn saw wheels by hand and watch for proper tracking of blade on the wheels.
11. The stationary platter is placed on top of the base structure and held in place by two platter hold down catches located in the base structure.
12. The sliding meat carriage assembly is installed on the channel. Start by turning the movable stop assembly clockwise. After the carriage assembly has been installed on the channel for operation, turn the movable stop assembly counterclockwise to lock.
13. Make sure saw guide bar with saw guard is in its lowest position. Close head and base doors.
14. Push the start button. Check for proper phasing of the motor and proper tracking of the saw blade in the saw guides. Back of the blade should be centered in the lower saw guide in the stationary bar. Blade should be moving down through the guide. Push the stop button to stop the machine.
15. Check placement of all warning labels, wall chart and Manual. Machine is ready for trained operators to process product.
16. Contact your local Distributor or BIRO directly if you have any questions or problems with the installation or operation of this machine.
5
SHARP SAW BLADE. HANDLE WITH EXTREME CAUTION.
KEEP HANDS CLEAR OF SHARP MOVING BAND TYPE SAW BLADE
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WARNING LABELS
FOR BIRO POWER CUTTERS
6
H H H NOT TO SCALE H H H
ITEM No. 653PC-E: ALL SAWS
1 ea. Attached to Head Below S/N Plate
1 ea. Attached to Channel Bracket
ITEM No. 708: ALL SAWS
Attached to saw Guard
on Saw Guide Bar
ITEM No. 653PC-SP: ALL SAWS
1 ea. Attached to Channel Bracket
ITEM No. 16716 Applied to Right Hinged Base Door on All Model 1433 and Model 3334
with Lower Removable Wheel
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WARNING LABEL LOCATIONS ON MACHINE
7
ATTACH TO CHANNEL BRACKET NEXT TO
SWITCH BUTTONS
ATTACH TO
SAW GUARD
ON SAW
GUIDE BAR
ATTACH TO HINGED
RIGHT BASE DOOR
P/N 16716 CAUTION LABEL
P/N 708 “DANGER EXPOSED
BLADE” DECAL
ATTACH ON HEAD STRUCTURE BELOW
MODEL/SERIAL NUMBER TAG
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ITEM NUMBER 671
WALL CHART “BAND SAW SAFETY GUIDELINES”
ATTACH TO WALL IN VICINITY OF MACHINE IN EASY VIEW OF OPERATOR
WARNING
ONLY PROPERLY TRAINED PERSONNEL
SHOULD USE THIS EQUIPMENT
This Saw Contains A Sharp Blade. To Reduce Risk of Injury:
1. Before Using, Make Sure:
.
Gauge Plate
!
And Other Components
Are Secure.
.
All Warning Labels And Guards Are In Place.
. The Guide Bar
"
Is Adjusted To ½ Inch
Above The Product To Be Cut
2. While Cutting:
.
Keep Hands and Fingers Away From Blade.
.
Keep Product Securely Against Gauge Plate.
.
Use End Cut Pusher
#
When Making
Final Cuts. Item No. 256P.
3. Before Cleaning:
.
Turn Off Power and Unplug.
.
Remove Saw Blade.
.
Use Extra Care When Handling The Saw Blade.
USE YOUR
MEAT SAW SAFELY!
8
#671
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OPERATION
SHARP MOVING BAND TYPE SAW BLADE
TO AVOID SERIOUS PERSONAL INJURY
ONLY Properly Trained Personnel Should Use This Equipment.
ALWAYS Read Operating and Parts Manual BEFORE Operating.
ALWAYS Keep Hands Clear of Band Type Saw Blade and Other Moving Parts.
DO NOT Tamper With, Bypass, Alter, or Modify this Equipment in Any Way or Form.
DO NOT Alter or Modify This Machine in any Way From its Original Form. This Machine in its
Original Form Meets the Intent of O.S.H.A. Applicable Standards.
NEVER Operate with Saw Guard on Saw Guide Bar in the Raised Position or the Saw Guard
Removed from the Saw Guide Bar.
ALWAYS Adjust the Saw Guide Bar with Saw Guard to Within
1
2
" of Product to be Cut.
ALWAYS Use Safety End Cut Pusher Plate for Smaller Products or The Last Cuts of Product.
DO NOT Use This Machine for Non-Food Products.
DO NOT Use This Machine to Cut Pigs Feet.
DO NOT Wear Gloves While Operating.
ALWAYS Turn Off, Unplug from Power Source and Perform Lockout/Tag Out Procedures Before
Cleaning, Servicing or When Not in Use.
NEVER Leave Machine Unattended While Operating.
NEVER Operate Without All Warning Labels Properly Affixed to Machine.
A. FOOD HANDLING TO PREVENT CONTAMINATION
1. ALWAYS wash hands thoroughly with warm soap and water before and after handling raw fish, poultry or
meats.
2. ALWAYS clean and sanitize all utensils and surfaces that have been in contact with raw products.
3. ALWAYS store cold foods at or below 45 deg. F (7.2 deg. C).
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B. TO PROCESS PRODUCT
1. Before starting power cutter, adjust saw guide bar with saw guard to within ½” of product to be cut. “B”
2. Make sure all doors are closed and locked.
3. Adjust meat gauge plate forward to desired thickness of cut. “A”
4. Push start button and watch blade for proper tracking.
5. Standing in front of the power cutter, place product on the meat carriage. Pay attention to position of your hands. Keep hands clear of moving band type saw blade. Leaning lightly against the scalloped front edge of meat carriage, hold the product firmly in right hand with product face flush against the meat gauge plate. Move the meat carriage from right to left at a steady rate until fully past the saw blade. Use left hand to remove and stack cut product, NEVER REACH IN FRONT OF BAND TYPE SAW BLADE. On the return stroke, pull the product slightly toward you to clear the blade.
6. ALWAYS use the Safety End Cut Pusher Plate for smaller products or the last cuts of product. “C” The pusher plate is supplied as standard on all BIRO power cutters.
7. When finished cutting, push stop button. Perform lockout/tag out procedure.
MAINTENANCE
TO AVOID SERIOUS
PERSONAL INJURY
ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tag Out Procedure to This
Machine BEFORE Cleaning or Servicing.
NEVER Touch This Machine Without Training and Authorization By Your Supervisor.
10
NEVER REACH OR GRAB FOR PRODUCT IN FRONT OF MOVING BAND TYPE SAW BLADE
DO NOT WEAR GLOVES WHILE OPERATING
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ALWAYS Keep Hands Clear of Band Type Saw Blade and Other Moving Parts. NEVER Bypass, Alter, or Modify This Equipment in Any Way From Its Original Condition. PROMPTLY REPLACE Any Worn or Illegible Warning Labels. USE ONLY GENUINE BIRO Parts and Accessories Properly Installed.
A. GENERAL
1. Machine should be generally inspected every time it is cleaned (at least daily) to ensure that it is in good condition and has not been damaged or tampered with.
a. SAW WHEELS: Clean outer diameter grooves daily. Check for cracks, gouges or wear on the flange and
grooves. b. WHEEL CLEANER ASSEMBLIES: Check condition of fiber cleaner, change every four (4) weeks. c. REMOVABLE FINGER LIFT ASSEMBLY: Check condition of saw guard, make sure mounting bolts are tight
and the “DANGER EXPOSED BLADE” decal is affixed and legible. Check condition of upper saw guide,
replace every 6 months. Check adjustment of upper saw guide. Should be
1
32
" between back of blade and
saw guide carbide. d. SAW GUIDE BAR: Check condition of bar for wear, replace if necessary. e. STATIONARY BAR ASSEMBLY: Check condition of nylon filler, change every 4 weeks. Check condition of
saw guide, check tracking of blade through guide, back of blade should be centered in hole, replace every 6
months.
f. SAW CLEANERS: Check condition of blade cleaners, replace every 4 weeks.
g. MEAT GAUGE ASSEMBLY: Check free movement of meat gauge plate on gear rack. Gear rack to be kept
lubricated at all times with light food grade oil. Check operation of release handle. Check that worm gear
engages properly with gear rack.
j. MEAT CARRIAGE ASSEMBLY: Check free movement through full range of travel. Check side to side for
excessive clearance, adjust as necessary. Check condition of and grease bearings, replace as necessary.
Check condition of thumb guard, replace as necessary. k. SAFETY ITEMS: Safety end cut pusher plate is with machine and accessible. All warning labels are present
and legible. Model and Serial Number plate is affixed and legible. Manual accessible to operator.
B. LUBRICATION
1. UPPER WHEEL BEARINGS: Grease every
four (4) months. Change grease every twelve (12) months. (See instructions at right.)
2. LOWER BEARING HOUSING: Grease
every four (4) months. Change grease every twelve (12) months.
3. MEAT CARRIAGE BEARINGS: Grease
every four (4) weeks.
4. SAW GUIDE BAR: Oil daily with food
machine oil.
5. MEAT GAUGE GEAR RACK: Oil daily with
food machine oil.
6. BLADE TENSION SPRING SCREW ASSEMBLY: Grease every 4 weeks – NOTE: Remove upper wheel and turn #14782 Blade Tension screw clockwise until it bottoms out against #14781 Blade Tension Handle then fill the cavity under the O-Ring on the #14782 Blade Tension Screw with #374 Shell Cassida Grease EPS-2 and re-assemble.
7. MOTOR BEARINGS: Bearing grease will lose its lubricating ability over time, not suddenly. The lubricating ability of a grease (over time) depends primarily on the type of grease, the size of the bearing, the speed at which the bearing operates and the severity of the operating conditions. Good results can be obtained if the following recommendations are used in your maintenance program.
A high grade ball or roller bearing grease should be used. recommended grease for standard service conditions is Polyrex EM (Exxon Mobil).
Equivalent and compatible greases include: Texaco Polystar, Rykon Premium #2, Pennzoil Pen 2 Lube, and Chevron SRI.
Recommended lubrications intervals is every 9 months with the equivalent of two (2) teaspoons of grease.
11
When lubricating the upper wheel bearing it is important that the three hex head screws securing the upper wheel hub cap be loosened slightly before attempting to pump grease into the grease fitting. Loosening the screws allows for an escape of old broken down grease and air from the bearing cavity. Failure to loosen the screws before greasing the upper bearings can cause the upper shaft seal to be dislodged from the upper wheel allowing grease to escape and moisture to get into the cavity. When finished greasing the bearings, retighten the three screws. Take care to also clean off any grease that was pushed out of the cavity during greasing.
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14
MODEL 3334FH
SERIES OPTION:
FIXED HEAD &
DOOR ASSEMBLY, SS
Part No. Description S16005E-PX Head, fixed with pushbutton control box
800H-FRXN6A7-PX
Pushbutton switch 3-pos MOM in & out
S16005E-PX-1 Switch cover with gasket RHS09S Round head screw 10-32
´
3
8
,SS
MODEL 3334FH FIXED HEAD
OPTION WITH ON-OFF SWITCH
LOCATED ON HEAD WELDMENT
14P
14P-1
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Page 17
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Page 18
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Page 19
– OPERATOR’S NOTES –
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Page 20
Item No. Description A16003U-6 Upper wheel assembly without hinge plate A16003U335-6E Upper wheel assembly with hinge plate A16003UDF-6 Upper double flange wheel assembly without hinge plate A16003UDF335-6E
Upper double flange wheel assembly with hinge plate
A247-1 Upper shaft bearing assembly AS16335XE Upper wheel hinge plate assembly A227 Bearing cup/cone assembly A295 Wheel cleaner assembly
Item No. Description HHS005S Hex head screw, 8-32
´
1
2
SS
HHS010S Hex head screw, 10-32
´
3
8
SS
HN05S Hex nut 8-32 SS HN35S Hex nut
3
8
-16 SS
S16335XE Upper wheel hinge plate, SS S229 Wheel cleaner arm torsion spring, SS S244 Wheel cleaner arm stud, SS S253 Upper wheel aligning screw, SS S295 Wheel cleaner arm, SS S325 Wheel cleaner washer, SS 16003U-6 Upper wheel, 16", 6 spoke 179 Wheel cleaner 230DL Upper shaft seal, double lip 234 Grease fitting, upper wheel 237 Upper shaft castellated lock nut 238 Upper shaft castellated lock nut washer 247 Upper shaft 248 Upper wheel hub cap 252X Shaft lock nut 513 Upper wheel hub gasket 530 Retaining ring (2 req.)
17
Item No. Description A16360 Lower bearing housing assembly without
wheel
A16361 Lower shaft bearing assembly A363 Lower Bearing cup/cone assembly HN25S Hex nut,
3
8
-16 SS
LW25S Lock washer,
3
8
SS
SSS20 Set screw,
3
8
-16
´
3
8
cup point, SS
S360CB-1 Carriage bolt,
3
8
-16 1
1
4
SS
12251AL Upper V-belt pulley 9´1AL 16003-6 Lower wheel 16", 6 spoke 16003DF-6 Lower double flange wheel 16², 6-spoke
16251AL Upper v-belt pulley, 11.4´1AL 16303 Lower shaft nut 16360 Lower bearing housing 16361 Lower shaft 231DL Lower shaft seal, double lip 277 Lower shaft key 300 Lower shaft Woodruff key 360A1 Grease fitting 360B-1 Set screw,
1
2
-13
´
1
2
flat point
362 Lower bearing housing adj. cap
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Page 21
18
Item No. Description A130 Saw cleaner assembly A16132 Steel cleaner assembly, rear HHS003S Trimmed hex head screw 8-32
´
1
4
,SS
HHS025S Hex head screw,
1
4
-20
´
1
2
SS
LW10S Lock washer,
1
4
SS
130 Saw cleaner bracket rear 131 Saw cleaner SS 16132 Saw cleaner bracket holder, rear 175-2-S Thumb screw,
1
4
-20
´
1
2
16133 Fastener knob – 4 point
Item No. Description A16278 Meat gauge plate assembly less release
assembly
A262 Meat gauge release assembly AS16273 Meat gauge bracket assembly AS16273-S275 Meat gauge assembly AS16275 Meat gauge plate assembly with release
assembly
FW10S Flat washer,
5
16
,SS
HHS035S Hex head screw ¼-20
´
5
8
HHS049NL Hex head screw,
5
16
-18
´
1
2
, nylon
HHS060S Hex head screw,
5
16
-18´1, SS
HN20S Hex nut,
5
16
-18, SS
LW10S Lock washer,
1
4
,SS
LW15S Lock washer,
5
16
,SS
S16272 Meat gauge gear rack, stainless S16273 Meat gauge bracket, SS S16275 Meat gauge plate, SS
Item No. Description S235 Taper pin, 4
´
3
4
,SS
S262 Meat gauge release handle, SS S265 Meat gauge release spring 16278 Meat gauge arm 264G Meat gauge hand wheel groove pin 264-1 Meat gauge hand wheel 264-1S Hand wheel shim 267 Meat gauge release cotter key 270 Meat gauge release pin 271AL Meat gauge worm gear, aluminum 272-7-1 Lock knob,
5
16
-18, 3 point
272-8 Cap nut,
5
16
-18 SS
272-9 Hex bolt,
5
16
-18´2SS
272-12 Brass ball 272-13 Hex head screw,
5
16
-18´1
1
4
,SS
272-14 Castellated nut,
5
16
-18, SS
Item No. Description A415D Stationary bar assembly HN15S Hex nut
1
4
-20 SS
LW10S Lock washer,
1
4
SS
S268 Stationary bar headless screw 119A Saw guide in stationary bar 119FSC Saw guide in stationary bar – fish 177 Nylon filler 415D Stationary bar
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Page 22
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Item No. Description A116-22KSS Saw guide bar assem. with lock knob 22" –
stainless
A116-22SS Saw guide bar assembly 22" – stainless A116-22-COS Saw guide bar assembly – 22" SS special A211-SS Finger lift assembly, removable – stainless A211-COS Finger lift assembly – removable SS special A602 Saw guide assembly, upper FW05S Flat washer,
1
4
SS
HHS015S Hex head screw, 10-32
´
7
8
SS
HHS020S Hex head screw,
1
4
-20
´
3
8
SS
HHS083S Hex head screw,
3
8
-16´1¾ SS
HN10S Hex nut, 10-32 SS LH663 Saw guard for true left head LW05S Lock washer, #10 SS LW10S Lock washer,
1
4
SS
RHS10S Round head screw, 10-32
´
3
4
SS
RHS30S Round head screw,
1
4
-20
´
7
8
SS
S200B1 Stop stud on guide bar S116-22 Saw guide bar, 22" S116-22-COS Saw guide bar – 22" special 16662 Saw guard for SS head 16662-COS Saw guard – special 17211-22 Finger lift, shim, .022 17211-35 Finger lift, shim .035 193 Saw guide bar spring 194 Saw guide bar lock pad 194KS-1 Saw guide bar lock knob 211 Finger lift bracket 211A-291Q Fastener knob, 4 point 601 Upper saw guide bracket 602B Upper saw guide with carbide 602AFSC Upper saw guide, narrow, fish 708 Decal “DANGER EXPOSED BLADE”
Item No. Description A16Z Guide bracket saw cleaner assembly A295 Wheel cleaner assembly AS16290 Cleaning unit total assembly FW05S Flat washer,
1
4
SS
HHS003S Trimmed hex head screw 8-32
´
1
4
,SS
HHS005S Hex head screw, 8-32
´
1
2
SS
HHS035S Hex head screw,
1
4
-20
´
5
8
SS
HHS040S Hex head screw,
1
4
-20
´
3
4
SS
HHS070S Hex head screw,
3
8
-16´1SS
HN05S Hex nut, 8-32 SS HN10S Hex nut, 10-32 SS LW10S Lock washer,
1
4
SS
LW25S Lock washer,
3
8
SS
HHS003S Hex head screw, 10-32´1
1
8
SS
RHS20S Round head screw 10-32´1
1
8
SS
S16290 Cleaning unit stamping, SS S229 Wheel cleaner arm torsion spring SS S235 Taper pin 4
´
3
4
,SS
S244 Wheel cleaner arm stud SS S295 Wheel cleaner arm SS S325 Wheel cleaner washer SS 131 Saw cleaner SS 16Z Lower guide bracket saw cleaner holder 179 Wheel cleaner 211A-291Q Fastener knob, 4 point 228-2 Lower guide washer 605 Saw guide lower blade back-up
AS116-22SS
A116-22SS
AS116-22SS
A116-22-COS
SAW GUIDE BAR
ASSEMBLY
20
Page 23
STANDARD 3334FH MEAT CARRIAGE & CHANNEL
20
Item No. Description A16155 Meat carriage assembly complete A175S Thumb guard assembly FW05S Flat washer,
1
4
SS
AN15S Acorn nut,
1
4
-20 SS
AN20S Acorn nut,
3
8
-16 SS
HN30S Hex nut,
3
8
-16 light jam SS
LW20S Lock washer
3
8
regular SS
S155-11 Meat carriage stop thumb screw S155 Meat carriage top only (NSS) S155-R Raw meat carriage top only (DNS)
Item No. Description 16155 Meat carriage top & angle only 16155-2A Meat carriage guide 16155-2B Meat carriage guide spacer,
1
64
TK
16155-2C Meat carriage guide spacer,
1
32
TK
16155-13 Carriage stop angle SS, welded 16155AEZ-1 Meat carriage angle plate (DNS) 16159 Meat carriage bearing SS 175S Thumb guard,nylon 175-1-S Thumb guard nut SS 175-2-S Thumb screw
1
4
-20
´
1
2
Item No. Description A16200 Carriage stop assembly, movable A16220-1 Carriage stop assembly, fixed AS16120 Channel assembly, 37" FW08S Flat washer,
3
8
SS
FW15S Flat washer,
1
2
SS
HHS055S Hex head screw,
5
16
-18´¾SS
HHS075S Hex head screw,
3
8
-16´1
1
4
SS
HN25S Hex nut,
3
8
-16 SS
LW15S Lock washer,
5
16
SS
LW25S Lock washer,
3
8
SS
Item No. Description S16120 Channel, 37" SS S200B1 Stop stud SS, guide bar & carriage stop S360CB-1 Carriage bolt,
3
8
-16´1
1
4
SS
16200 Carriage stop, movable 16220-1 Carriage stop, fixed 310 Waved washer 311 Rubber bumper, fixed stop 311-1 Rubber bumper, movable stop 376 Drive screw 10
´
1
2
SS
21
Page 24
OPTIONAL 3334FH EZ FLOW MEAT CARRIAGE & CHANNEL
21
Item No. Description A16155EZ Meat carriage assembly complete – EZ Flow A175S Thumb guard assembly FW05S Flat washer,
1
4
SS
AN15S Acorn nut,
1
4
-20 SS
HN30S Hex nut,
3
8
-16 light jam SS
LW20S Lock washer
3
8
regular SS
S155-11 Meat carriage stop thumb screw S155-R Raw meat carriage top only (DNS) S155EZ Meat carriage top only (NSS)
Item No. Description S155EZ-3 Hex stand-off, EZ Flow carriage 16155EZ Meat carriage top & angle only 16155EZ-1 Meat carriage top only w/weld studs (DNS) 16155-13 Carriage stop angle SS 16155AEZ-1 Meat carriage angle plate 16159 Meat carriage bearing SS 175S Thumb guard,nylon 175-1-S Thumb guard nut SS 175-2-S Thumb screw
1
4
-20
´
1
2
,SS
Item No. Description A16200 Carriage stop assembly, movable A16220-1 Carriage stop assembly, fixed AS16120EZ Channel assembly, 37" – EZ Flow FW08S Flat washer,
3
8
SS
FW15S Flat washer,
1
2
SS
HHS055S Hex head screw,
5
16
-18´¾SS
HHS075S Hex head screw,
3
8
-16´1
1
4
SS
HN25S Hex nut,
3
8
-16 SS
LW15S Lock washer,
5
16
SS
LW25S Lock washer,
3
8
SS
S16120 Channel, 37" SS S200B1 Stop stud SS, guide bar &
carriage stop
S360CB-1 Carriage bolt,
3
8
-16´1
1
4
SS
16200 Carriage stop, movable 16220-1 Carriage stop, fixed 18120EZ-B3 Guide bar – EZ Flow 310 Waved washer 311 Rubber bumper, fixed stop 311-1 Rubber bumper, movable stop 376 Drive screw 10
´
1
2
SS
22
Page 25
STANDARD 3334-4003FH EZ FLOW MEAT CARRIAGE & CHANNEL
ALSO OPTIONAL ON ALL OTHER 3334
Item No. Description A16200 Carriage stop assembly, movable A16220-1 Carriage stop assembly, fixed AS1120EZ Channel assembly, EZ Flow FW08S Flat washer,
3
8
SS
FW15S Flat washer,
1
2
SS
HHS055S Hex head screw,
5
16
-18
´
3
4
SS
HHS075S Hex head screw,
3
8
-16´1
1
4
SS
HN25S Hex nut,
3
8
-16 SS
LW15S Lock washer,
5
16
SS
LW25S Lock washer,
3
8
SS
S1120EZ Channel, EZ Flow 16200 Carriage stop – movable 16220-1 Carriage stop – fixed 18120EZ-B3 Guide bar, EZ Flow S200B1 Stop stud, SS 310 Waved washer 311 Rubber bumper – fixed stop 311-1 Rubber bumper – movable stop 376 Drive screw #10´½ S360CB-1 Carriage bolt,
3
8
-16´1
1
4
SS
NOT SHOWN S1007 Channel bracket, SS
22
Item No. Description A175S Thumb guard assembly A181155EZ Meat carriage assembly, EZ Flow AN15S Acorn nut,
1
4
-20
FW05S Flat washer,
1
4
HN30S Hex nut,
3
8
-16 light jam
LW20S Lock washer, light S155-11 Carriage stop thumb screw S155EZ-1 Weld stud – NSS S155EZ-2 Weld stud – NSS
Item No. Description S181155AEZ Meat carriage angle – EZ Flow S18155EZ-1 Carriage top w/weld studs S18155EZ Carriage top without weld studs S18155EZ-R Raw carriage top only (DNS) S155EZ-3 Hex stand-off – EZ Flow carriage 16155-13 Carriage stop angle SS 16159 Carriage bearing 175S Thumb guard – nylon 175-1-S Thumb guard nut, SS 175-2-S Thumb screw
1
4
-20
´
1
2
,SS
23
Page 26
23
USE WITH
Motor Model
Mfg. No. Specifications
Doerr XR72927 1
1
2
HP, 220/440-50/60-3 open Doerr R72929 2HP, 220/440-50/60-3 open U.S. Motor G54313 2HP, 220/440-50/60-3 open Doerr 73020 2HP, 550-60-3 open U.S. Motor G57016 2HP, 550-60-3 open
USE WITH
Motor Model
Mfg. No. Specifications
Doerr 73032 1
1
2
HP, 115/230-50-1 open
U.S. Motor G57347 1
1
2
HP, 115/230-50-1 open
Doerr 72933 1
1
2
HP, 115/230-60-1 open Baldor L3605 2HP, 115/230-60-1 TE Baldor L3605-50 2HP, 115/230-50-1 TE Baldor L1322T 2HP, 115/230-60-1 open Doerr 67385 2HP, 208/220/440-50/60-3 TE Baldor M3558T-5 2HP, 550-60-3 TE Baldor M3558T-50 2HP, 220/380/415-50-3 TE Baldor M3558T-8 2HP, 200-60-3 TE Doerr 72540 3HP, 220/440-50/60-3 TE Doerr 75425 3HP, 220/440-50/60-3 TE U.S. Motor G57011 3HP, 220/440-50/60-3 TE Baldor M3611 3HP, 220/440-50/60-3 TE Baldor M3611T-50 3HP, 220/380/440-50-3 TE Baldor M3611T-8 3HP, 200-60-3 TE Doerr 73031 5HP, 220/440-50/60-3 TE Doerr A907 5HP, 220/440-50/60-3 TE
MOTOR ADJUSTMENT
ADJUSTMENTS
1. For tightening motor V-belt on rigid base plate, remove appropriate quantity of shims (Part No. 324A) under the motor until the desired total flex of the V-belt is approxi­mately ½”.
1. For tightening motor V-belt on floating adjustable motor mounting plates (Part No. 16015-10 or 16015-11), loosen the upper wing nuts (Part No. 16015-3). Then loosen the bottom wing nuts (Part No. 16015-3) which are located under the mounting plate. This enables the motor mount
­ing plate to drop to the desired belt tension. Re-tighten the upper wing nuts evenly so that the motor stays hori
­zontal. Do not tighten belt to extremes. This will cause undue pressure on and premature failure of the motor bearings.
Item No. Description AS415D Stationary bar assembly SS HHS025S Hex head screw,
1
4
-20´½SS
LW10S Lock washer,
1
4
SS
S268 Stationary bar headless screw 119A Saw guide in stationary bar 177 Nylon filler S415D Stationary bar SS
S119A
S119A Saw guide in stationary bar-stainless steel
24
Page 27
24
Item No. Description A16226A Green/red switch button assembly w/springs
A609AAW-16 Switch assembly, 1 & 3 ph less heater coils H462 Guard for switch toggle H462A Guard assembly for switch toggle H462-1 Trim ferrule, SS HHS010S Hex head screw, 10-32
´
3
8
SS
HHS070S Hex head screw,
3
8
-16´1SS
HN10S Hex nut, 10-32 SS HN20S Hex nut
5
16
-18 SS heavy
LW15S Lock washer
5
16
SS regular
LW25S Lock washer,
3
8
SS
16296-2 Switch bracket SS 150 Conduit,
1
2
"
224 Conduit connector, 180° 226-28 Washer SS, 1
1
2
´
27
32
241BL Wire, black, 12GA., CSA & UL 241WH Wire, white, 12GA., CSA & UL 259 Anti-short bushing – ½² 340 Star lock washer 609AAW Manual switch, size 0, 1 & 3 ph
25
Page 28
25
WATERTIGHT MAGNETIC SWITCH ASSEMBLIES
(AEG)
INCLUDES MOUNTING BRACKET AND WIRES
Item No. Description A22616AE-506 BAEG/PC-PB/C6, 1
1
2
HP,
208/220/230-50/60-3
A22616AE-514 BAEG/PC-PB/C8, 2HP,
208/220/230-50/60-3
A22616AE-516 BAEG/PC-PB/E4, 1
1
2
HP, 440/460-3
A22616AE-518 BAEG/PC-PB/D6, 1
1
2
HP, 380/415-50-3;
2HP, 380/415-50-3
A22616AE-520 BAEG/PC-PB/A23, 1
1
2
HP, 104/115-50/60-1
A22616AE-522 BAEG/PC-PB/C12, 1
1
2
HP & 3HP,
208/220/230-50/60-1
A22616AE-524 BAEG/PC-PB/A32, 2HP, 115-60-1
Item No. Description A22616AE-526 BAEG/PC-PB/C17, 2HP, 230-60-1
A22616AE-530 BAEG/PC-PB/F2.8, 2HP, 550-60-3 A22616AE-534 BAEG/PC-PB/E6, 3HP, 440/460-60-3 A22616AE-536 BAEG/PC-PB/D8, 3HP, 380/415-50-3 A22616AE-538 BAEG/PC-PB/F4, 3HP, 550-60-3 A22616AE-540 BAEG/PC-PB/C23, 5HP,
208/220/230-50/60-3
A22616AE-543 BAEG/PC-PB/E8, 5HP, 440-60-3 A22616AE-546 BAEG/PC-PB/D12, 5HP, 380/415-50-3 A22616AE-548 BAEG/PC-PB/F8, 5HP, 550-60-3
Item No. Description A16226A-SG Green/red switch button assembly
H462 Guard for switch toggle H462A Guard assembly for switch toggle H462-1 Trim ferrule S.S. HHS070S Hex head screw,
3
8
-16´1SS
HN05S Hex nut, 8-32 SS HN20S Hex nut
5
16
-18 S.S.
LW03S Lock washer, #8 SS LW15S Lock washer
5
16
S.S.
LW25S Lock washer,
3
8
heavy SS
RHS075S Round head screw, 8-32
´
3
4
SS
16296-2 Switch bracket SS 151 Watertight conduit 224-1 Conduit connector, WT, 180° 224-1F Conduit ferrule for watertight connector 224-1N Conduit nut for watertight connector 226AE-ENCL-PB Enclosure with button holes 226AE-0L02H Overload, B17S-H (1.8-2.8) 226AE-0L04I Overload, B17S-I (2.8-4) 226AE-0L06K Overload, B17S-K (4.6) 226AE-0L08L Overload, B17S-L (5.6-8) 226AE-0L12M Overload, B17S-M (8-12) 226AE-0L17N Overload, B17S-N (11-17) 226AE-0L23O Overload, B17S-O (15-23) 226AE-0L32P Overload, B17S-P (22-32) 226AE-A0 Contactor, SP17.10-A0, 110V 226AE-C0 Contactor, SP17.10-C0, 208/220/230V
Item No. Description 226AE-D0 Contactor, SP17.10-D0, 380/415V
226AE-E0 Contactor, SP17.10-E0, 440V 226AE-F0 Contactor, SP17.10-F0, 550V 226AE-506 BAEG/PC-PB/C6 226AE-514 BAEG/PC-PB/C8 226AE-516 BAEG/PC-PB/E4 226AE-518 BAEG/PC-PB/D6 226AE-520 BAEG/PC-PB/A23 226AE-522 BAEG/PC-PB/C12 226AE-524 BAEG/PC-PB/A32 226AE-526 BAEG/PC-PB/C17 226AE-530 BAEG/PC-PB/F.28 226AE-534 BAEG/PC-PB/E6 226AE-536 BAEG/PC-PB/D8 226AE-538 BAEG/PC-PB/F4 226AE-540 BAEG/PC-PB/C23 226AE-543 BAEG/PC-PB/E8 226AE-546 BAEG/PC-PB/D12 226AE-548 BAEG/PC-PB/F8 226-28 Washer, 1
1
2
´
27
32
SS
241BL Wire, black, 12 GA., CSA & UL 241GR Wire, green, 12 GA ., CSA & UL 241WH Wire, white, 12 GA., CSA & UL 297-1 Wire terminal eyelet for 12 GA. wire 42MC-Y73 Green start push button assembly 42MC-Y74 Red stop push button assembly
26
Page 29
27
Page 30
28
Page 31
29
Page 32
30
Page 33
31
Page 34
32
Page 35
33
Page 36
208/220/440 with 3 Phase Motor
Model 3334 Schematic Using 3-Pole Stromberg or AEG W.T. Switch
for 208/220/440 Volts, Three Phase, 60 Cycle US or Baldor Motor
Item No. Description A16547 Lower bearing housing assembly without
wheel
A363 Lower bearing cup/cone assembly HN25 Hex nut
3
8
-16, carbon-plated
LW25S Lock washer,
3
8
heavy
S360CB-1 Carriage bolt,
3
8
-16´1
1
4
SSS05S Set screw, 10-24
´
3
8
12251AL-
7
8
DBL Pulley, 9
´
7
8
double-V
14544 Grease seal 14545 Retaining ring, internal 14548 Grease seal 14549 Lower bearing housing cap 14740 Retaining ring external
Item No. Description 14746 T-handle lock, removable lower wheel 16251-11´78AL Pulley, 11.4
´
7
8
alum.
16251-90´78AL Pulley, 9
´
7
8
, al.
16517 Inner race spacer 16543 Lower shaft, remov. wheel 16547 Lower bearing housing 16560 Lower wheel, 16", 6 spoke removable 16560DF Lower wheel, 16", 6 spoke removable
double flange
280 Lower shaft motor key 360A1 Grease fitting angled 360B-1 Set screw, ½-13 SS
The Model 3334 Lower Removable Wheel has been revised to include a keyway in the bore. Also an anti-rotation pin is now pressed into the lower shaft to prevent any in ­advertent "spinning" of the wheel on the shaft.
NOTE – If the saw in which a new shaft is to be in
­stalled has a groove (keyway) in the bore of the lower wheel, press the taper pin (provided "loose") into the hole in the side of the shaft (see sketch).
If there is no groove (keyway) in the bore of the lower wheel, discard the taper pin and use the shaft without the pin.
208/220/440 with 3 Phase Motor
Model 3334 Schematic Using 3-Pole Stromberg or AEG W.T. Switch
for 208/220/440 Volts, Three Phase, 60 Cycle US or Baldor Motor
Item No. Description A16547 Lower bearing housing assembly without
wheel
A363 Lower bearing cup/cone assembly HN25 Hex nut
3
8
-16, carbon-plated
LW25S Lock washer,
3
8
heavy
S360CB-1 Carriage bolt,
3
8
-16´1
1
4
SSS05S Set screw, 10-24
´
3
8
12251AL-
7
8
DBL Pulley, 9
´
7
8
double-V
14544 Grease seal 14545 Retaining ring, internal 14548 Grease seal 14549 Lower bearing housing cap 14740 Retaining ring – external
Item No. Description 14746 T-handle lock, removable lower wheel 16251-11´78AL Pulley, 11.4
´
7
8
alum.
16251-90´78AL Pulley, 9
´
7
8
, al.
16517 Inner race spacer 16543 Lower shaft, remov. wheel 16547 Lower bearing housing 16560 Lower wheel, 16", 6 spoke removable 16560DF Lower wheel, 16", 6 spoke removable –
double flange
280 Lower shaft motor key 360A1 Grease fitting – angled 360B-1 Set screw, ½-13 SS
34
Page 37
LOWER REMOVABLE WHEEL
INSTALLATION AND REMOVAL INSTRUCTIONS
FOR
MODEL 1433 AND MODEL 3334SS
ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tagout Procedure to the
Machine BEFORE Cleaning or Servicing.
Follow disassembly procedures in the Cleaning Section of the Operating and Service Manual.
Removal of the Lower Wheel will be last procedure.
29
35
Page 38
— OPERATOR'S NOTES —
30
36
Page 39
CLEANING
SHARP MOVING BAND TYPE SAW BLADE
TO AVOID SERIOUS PERSONAL INJURY
ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tagout Procedure to This
Machine BEFORE Cleaning or Servicing.
ONLY Use Recommended Cleaning Equipment, Materials and Procedures.
NEVER Spray Water or Other Liquid Substances Directly at Motor, Power Switch or any Other
Electrical Components.
ALWAYS Thoroughly Clean Equipment at Least Daily.
CLEANING THE BIRO POWER CUTTER:
Disconnect electrical power to the machine before cleaning. Parts to be removed have been made accessible and can be removed without tools. Notice in the drawing below that all parts are numbered. Each part should be removed for cleaning in the numbered sequence shown. To ensure cleaner cuts, keep the parts on the cleaning system in good condition. Parts on the cleaning system which should be checked weekly, and changed as required are as follows: Wheel Cleaners (Part No. 179), Saw Cleaners (Part No. 131), Saw Guide in Stationary Bar (Part No. 119A), Upper Saw Guide (Part No. 602B), Lower Blade Back-Up Guide (Part No. 605) and Nylon Filler (Part No. 177).
31
37
Page 40
MODEL 3334FH & 3334-4003FH
PART NUMBERS AND DESCRIPTIONS
MODEL & SERIAL NO. REQUIRED WHEN ORDERING PARTS
32
Item No. Description AN15S Acorn nut,
1
4
-20, SS
AN20S Acorn nut,
3
8
-16, SS
AN21S Acorn nut, high crown SS
3
8
-16
CB98S Carriage bolt,
3
8
-16´2¾, SS
FW05S Flat washer,
1
4
,SS
FW07S Flat washer
3
8
SAW
7
8
´
13
32
´
1
16
,SS
FW08S Flat washer,
3
8
ID´1²OD, SS
FW10S Flat washer,
5
16
,SS
FW15S Flat washer,
1
2
,SS
HHS003S Hex head screw, 8-32
´
1
4
,SS
HHS005S Hex head screw, 8-32´½, SS HHS010S Hex head screw, 10-32
´
3
8
,SS
HHS015S Hex head screw, 10-32
´
7
8
,SS
HHS020S Hex head screw,
1
4
-20
´
3
8
,SS
HHS025S Hex head screw,
1
4
-20
´
1
2
,SS
HHS035S Hex head screw,
1
4
-20
´
5
8
,SS
HHS040S Hex head screw,
1
4
-20
´
3
4
,SS
HHS048S Hex head screw,
1
4
-20´1¼, SS
HHS0481S Hex head screw,
1
4
-20´1½, SS
HHS049NL Hex head screw,
5
16
-18
´
1
2
, nylon
HHS050S Hex head screw,
5
16
-18
´
5
8
,SS
HHS055S Hex head screw,
5
16
-18
´
3
4
,SS
HHS060S Hex head screw,
5
16
-18´1, SS
HHS067S Hex head screw,
3
8
-16´¾, SS
HHS070S Hex head screw,
3
8
-16´1, SS
HHS075S Hex head screw,
3
8
-16´1
1
4
,SS
HHS083S Hex head cap screw,
3
8
-16´1
1
4
,SS
HN05S Hex nut, 8-32, SS HN10S Hex nut, 10-32, SS HN15S Hex nut,
1
4
-20, SS
HN20S Hex nut,
5
16
-18, SS
HN25 Hex nut,
3
8
-16, plated
HN25S Hex nut,
3
8
-16, SS
HN30S Hex nut,
3
8
-16, light jam, SS
HN35S Hex nut,
3
8
-16, heavy jam, SS
HNNL15S Hex nut, ¼-20 SS heavy nylok HNNL25S Hex nut,
3
8
-16 SS nylok
LH663 Left hand saw guard LW05S Lock washer, #10, SS LW10S Lock washer,
1
4
,SS
LW15S Lock washer,
5
16
,SS
LW20S Lock washer,
3
8
, regular, SS
LW25S Lock washer, heavy
3
8
,SS
M55-G54313-U Motor, 2HP 208/220/440-50/60-3, open M65-L3605-B Motor, 2HP, 115/230-60-1 TE M68-67385-D Motor, 2HP, 208/220/440-50/60-3, TE M701-G57011-U Motor, 3HP, 220/440-50/60-3, TE M66-35M388X966-B Motor, 2HP, 115/230-60-1 Open M72-L3609T-B Motor, 3HP, 115/208/230-60-1, TE RHS09S Round head screw, 10-32
´
3
8
,SS
RHS075S Round head screw, 8-32´¾, SS RHS10S Round head screw, 10-32´¾, SS RHS20S Round head screw, 10-32´1
1
8
,SS
RHS30S Round head screw, ¼-20
´
7
8
,SS
SSS05S Set screw, cup, 10-24
´
3
8
,SS
SSS15 Set screw,
5
16
-18
´
5
16
, cup point
SSS15S Set screw,
5
16
-18
´
5
16
, SS cup point
SSS20 Set screw,
3
8
-16
´
3
8
, knurled cup point
S1007 Channel bracket, SS (3334-4003 only) S1120EZ Channel, SS (3334-4003 only) EZ-Flow S116-22 Saw guide bar, 22” SS S12214B Side platter bracket S155-11 Meat carriage stop thumb screw, SS S155EZ-3 Hex standoff – EZ Flow carriage S16005E Head, fixed, SS S16005E-PX Fixed head, w/push button enclosure S16005E-PX-1 Cover, push button enclosure S16006E Head door, fixed head, SS S16007 Channel bracket SS S16015-1 Motor base plate adjusting stud, SS S16120 Channel, SS S16217L Left base panel, SS S16217LTP Left tapered base panel, SS S16217R-3 Right hinged base door, SS S16239-4 Base, fixed head, SS (NSS) S16272 Meat gauge gear rack, SS S16273 Meat gauge bracket SS (order AS16273) S16275 Meat gauge plate, SS
Item No. Description S16290 Cleaning unit, SS
S16335XE Upper wheel hinge plate, SS S163F Platter spacer weld button, SS S181155AEZ Meat carriage angle, EZ flow (order
S18155EZ-1)
S18155EZ Carriage top only (order S18155EZ-1) S18155EZ-1 Carriage top w/weld studs S200B1 Stop stud, guide bar & carriage stop S229 Wheel cleaner arm spring, SS S235 Taper pin, 4
´
3
4
,SS
S239-B40 Base foot, welded, SS S239-B41 Adjustable leg bolt, SS S244 Wheel cleaner arm stud S253 Upper wheel aligning screw, SS S262 Meat gauge release handle, SS S265 Meat gauge release spring, SS S268 Stationary bar headless screw, SS S270 Meat gauge release pin w/hole, SS S295 Wheel cleaner arm, stainless S325 Wheel cleaner arm washer, SS S360CB-1 Carriage bolt
3
8
-16´1
1
4
SS
S415D Stainless stationary bar S416 Platter locator weld pin, SS S71-3 Upper wheel hinge bracket, fixed head VTS7181 BIRO logo oval decal – NSS 112-212 Waved washer,
21
64
ID,
5
8
OD
116-22 Saw guide bar 22 inch 116-22-COS Saw guide bar, SS, special 119A Saw guide 119FSC Saw guide, fish 12251AL Upper V-belt pulley 9.0´1, aluminum 12251AL-DBL Upper pulley, double-V, 9´1 12251AL-7/8DBL Pulley, 9
´
7
8
, aluminum, double V
130 Saw cleaner bracket, rear 131 Saw cleaner 14GP Hinge pin, 1
1
2
²
14GP-1 Hinge pin, 1
1
4
²
14R Hinge receiver 14TH Hinge pin holder 14TP Head door hinge pin, long 14TP-1 Head door hinge pin, short 14544 Grease seal, 1.5 I.D. 14545 Ret. ring, internal 14548 Grease seal 14549 Lower bearing housing cap 14554 Compression spring 14668 Motor pulley, double-V 6´1
1
8
14669 Pulley, double-V, 5´1
1
8
14730 Belt, double-V, 44² 2/7M1120 14740 Retaining ring, external 25mm 14746 T-handle lock, lower removable wheel 14779-1 Blade tension cap gauge 14780 Blade tension adjustment housing 14781 Blade tension adjustment handle 14782 Blade tension screw, SS 14783 O-ring for blade tension screw 14785 Plastic washer 14786 O-ring for gauge 14787 Tension screw top collar 14789 O-ring, washer retention 151 Conduit, watertight, per inch 16Z Lower gde. brkt. saw cleaner holder 16003-6 Lower wheel 16003DF-6 Lower wheel, double flange 16003U-6 Upper wheel 16003UDF-6 Upper wheel, double flange 16015-11 Adj. motor base plate 16015-2 Motor base plate stud nut 16015-3 Motor base plate wing nut 16015-4 Motor base plate lock washer 16015-10 Motor base plate, 1PH 16015-12 Motor base plate, special 16112 Head door latch 16132 Saw cleaner brkt holder rear 16133 Fastener knob, 4 point 16154-CE Table extension 16155 Meat carriage top & angle 16155EZ Meat carriage top & angle, EZ flow
M68-M3558T-B Motor 2HP 208/220/230/440/460-60-3 TE
M72-36L153Y129-B
38
Page 41
PART NUMBERS AND DESCRIPTIONS (Cont.)
33
Item No. Description 16155-13 Carriage stop angle SS
16155-2A Meat carriage guide 16155-2B Meat carriage guide spacer
1
64
16155-2C Meat carriage guide spacer
1
32
16159 Meat carriage bearing 16163A Platter hold down clip 16163B Platter neck guard, SS 16200 Carriage stop movable 16212 Platter latch 16220-1 Carriage stop fixed 16226A-6 Switch button speed nut 16232 Scrap bucket 16239-16 Base interlock plte, SS, England 16251AL Upper v-belt pulley 11.4´1 16251-11X78AL Pulley, 11.4
´
7
8
, aluminum
16251-90X78AL Pulley, 9
´
7
8
, aluminum
16278 Meat gauge arm 16296-2 Switch bracket, SS 16301 Model & S/N plate 16302HT Saw blade, hard tooth, 124² 16303 Lower shaft nut 16313FH-305 Owner/operator manual 16360 Lower bearing housing 16361 Lower shaft 16501 Rubber motor mount 1PH 16502 Motor mount washer 1PH 16508 Motor mount star washer 1PH 16517 Inner race spacer 16543 Lower shaft for removable wheel 16547 Lower bearing housing 16560 Lower removable wheel 16560DF Lower removable wheel, double flange 16662 Safety saw guard for SS head 16662-COS Safety saw guard, Costco 17211-22 Finger lift shim .022 17211-35 Finger lift shim .035 175-1-S Thumb guard nut, SS 175-2-S Thumb guard screw
1
4
-20
´
1
2
175S Thumb guard, nylon 177 Nylon filler in stationary bar 179 Wheel cleaner 18120EZ-B3 Guide bar, EZ flow, T-shaped 193 Saw guide bar spring 194 Saw guide bar lock pad, brass 194KS-1 Saw guide bar lock knob 196-2 Blade tension spring, fixed head 211 Finger lift bracket 211A-291Q Fastener knob,
3
8
-16´4 point
221-52 V-belt, 52² 228-2 Lower saw guide washer ¼´1 O.D. 230DL Upper shaft seal, double lip 231DL Lower shaft seal, double lip 234 Grease fitting upper wheel
Item No. Description 237 Up shaft castellated lock nut
238 Up shaft castld lock nut washer 242R Base door lock, right 247 Upper shaft 248 Upper wheel hub cap 249 Base door lock handle 252X Shaft lock nut 256P Safety pusher plate 264-1 Meat gauge release hand wheel 264-1S Hand wheel shim 264G Hand wheel groove pin 267 Meat gauge rlease cotter pin 270 Meat gauge release pin 271AL Meat gauge worm gear 272-7-1 Knob, 3-point,
5
16
-18
272-8 Cap nut,
5
16
-18, SS
272-9 Hex bolt,
5
16
-18´2, SS
272-12 Brass ball,
7
32
dia.
272-13 Hex bolt,
5
16
-18´1¼
272-14 Castle nut,
5
16
-18, SS
277 Lower shaft key 280 Motor shaft key 300 Lower shaft woodruff key 310 Waved washer 311 Rubber bumper – fixed stop 311-1 Rubber bumper – movable stop 324 Motor shim
1
16
" thick
324A Motor shim
1
8
" thick
331 Platter bracket bumper 360A1 Angled grease fitting 360B-1 Set screw, ½-13 362 Lower bearing housing adjusting cap 374 Shell Cassida grease EPS-2 375 Drive screw, nameplate 376 Drive screw #10
´
1
2
4-30AL Motor pulley, single-V 5´¾ bore 4-35AL Motor pulley, single-V 5
´
7
8
4-45AL Motor pulley, single-V 6´¾ bore 4-49AL Motor pulley, single-V 6
´
7
8
bore
415D Stationary bar 513 Upper wheel hub cap gasket 530 Retaining ring 55178 Plunger pin, blade tension handle 601 Upper guide bracket 602B Upper blade back up guide 602AFSC Upper blade back up guide, narrow 605 Lower blade back up guide 653PC-E Warning label, English 653PC-FR Warning label, French 653PC-SP Warning label, Spanish 706SW Saw warning notice tag – orange 708 Danger Exposed Blade decal 800H-FRXN6A7-PX Push button 3-pos. mom. in & out
Item No. Description AS1120EZ Channel assembly (3334-4003) EZ Flow
AS16006E Head door assembly AS16120 Channel assembly AS16120EZ Channel assembly, EZ Flow AS16217R Hinged base door – old style AS16217R-3 Hinged base door – new style AS16273 Meat gauge bracket assembly AS16273-S275 Meat gauge assembly AS16275 Meat gauge plate assembly AS16290 Cleaning unit stamping assembly AS16335XE Upper hinge plate assembly, fixed head AS415D Stationary bar assembly, SS A116-22-COS Saw guide bar assembly, 22² Costco A116-22SS Saw guide bar assembly A130 Steel cleaner assembly A14787 Blade tension spring – screw assembly A16Z Guide bracket saw cleaner assembly A16003U-6 Upper wheel assembly, w/o hinge plate A16003UDF-6 Upper wheel assembly, double flange, w/o
hinge plate
A16003U335-6E Upper wheel assembly w/hinge plate A16003UDF335-6E Upper wheel assembly w/hinge plate, double
flange
A16112 Head door latch assembly
Item No. Description A16132 Steel cleaner assembly – rear
A16155 Meat carriage assembly A16155EZ Meat carriage assembly, EZ flow A16163-1 Stationary platter assembly A16200 Carriage stop assembly, movable A16220-1 Carriage stop assembly, fixed A16278 Meat gauge plate assembly, less release A16360 Lower bearing housing assembly w/o wheel A16361 Lower shaft bearing assembly A16547 Lower bearing housing assembly for
removable wheel
A175S
Thumb guard assembly
A181155EZ Meat carriage assembly (3334-4003) EZ Flow A211-COS Finger lift assembly, removable, special A211-SS Finger lift assembly, removable SS A227 Upper bearing cup/cone assembly A247 Upper shaft and bearing assembly A247-1 Upper shaft brg. assembly w/o wheel & spacer A249R Base door lock assembly, right A262 Meat gauge release assembly A295 Wheel cleaner assembly A363 Lower bearing cup/cone assembly A415D Stationary bar assembly A602 Saw guide assembly, upper
39
Page 42
WEARABLE SAW PARTS THAT WILL FIT BIRO POWER CUTTERS
MODELS
11-22-1433-33-34-3334-44-4436-55
EXCEPT WHERE NOTED OTHERWISE
CONTACT YOUR NEAREST BIRO AUTHORIZED DISTRIBUTOR
OR CONTACT BIRO MANUFACTURING
Ph.: 419-798-4451 E.Mail: service@birosaw.com
34
40
Page 43
OPERATOR’S SIGNATURE PAGE
MY SIGNATURE ATTESTS THAT I HAVE COMPLETELY READ AND UNDERSTAND THIS MANUAL. I REALIZE THAT THIS MACHINE, IF OPERATED CARELESSLY, CAN CAUSE SERIOUS INJURY TO MYSELF AND OTHERS.
NAME (PRINT) SIGNATURE
SUPERVISOR’S
INITIALS
DATE
35
WARNING
READ AND UNDERSTAND THIS ENTIRE
MANUAL BEFORE SIGNING BELOW
41
Page 44
LIMITED WARRANTY:
WARRANTY: The BIRO Manufacturing Company warrants that Models 33334FH &
3334-4003FH will be free from defects in material and workmanship under normal use and with recommended service. BIRO will replace defective parts, which are covered by this limited war­ranty, provided that the defective parts are authorized for return, shipping charges prepaid, to a designated factory for inspection and/or testing.
DURATION OF WARRANTY: The warranty period for all parts covered by this limited warranty is one (1) year from date of Inspection/Demonstration advised on the returned Warranty Registration card, or eighteen (18) months from original factory ship date, whichever occurs first, except as noted.
PARTS NOT COVERED BY WARRANTY: The following are not covered by this limited warranty: wearable parts on the cleaning system such as wheel cleaners (Item No. 179), saw cleaners (Item No. 131), blade backup guides (Item No’s. 602B & 605), and the nylon filler (Item No. 177). This limited warranty does not apply to machines sold as used, rebuilt, modified,or altered from the original construction in which the machine was shipped from the factory. (WATER CONTAMI­NATED ELECTRICAL SYSTEMS ARE NOT COVERED UNDER THIS LIMITED WARRANTY.) BIRO is not responsible for electrical connection of equipment, adjustments to switch controls or any other electrical requirements, which must be performed only by a certified electrician. BIRO is not responsible for service charges or labor required to replace any part covered by this limited warranty or for any damages resulting from misuse, abuse, lack of proper or recommended ser­vice.
EXCLUSION OF WARRANTIES AND LIMITATION OF REMEDIES: BIRO gives no warranties other than those expressly stated in this limited warranty. THE IMPLIED WARRANTY OF MER­CHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR PROCESSING FOOD PROD­UCTS, AND ALL OTHER IMPLIED WARRANTIES ARE SPECIFICALLY EXCLUDED. BIRO IS NOT LIABLE FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES, EXPENSES, OR LOSSES. THE REMEDIES PROVIDED IN THIS BIRO LIMITED WARRANTY ARE PURCHASER’S SOLE AND EX­CLUSIVE REMEDIES AGAINST BIRO.
REGISTRATION CARDS: You must sign, date and complete the warranty registration card sup­plied with each machine. The warranty card must be returned to The Biro Manufacturing Com­pany for proper registration. If no warranty card is returned to BIRO, the warranty period will begin from the date the machine was originally shipped from the factory.
HOW TO GET SERVICE:
1. Contact the entity from whom you purchased the machine; or
2. Consult the yellow pages of the phone directory for the nearest authorized dealer; or
3. Contact BIRO Mfg. Co. for the authorized service entity (250 plus worldwide) in your area.
THE BIRO MANUFACTURING COMPANY
1114 Main Street
Marblehead, Ohio 43440-2099
Ph. 419-798-4451
Fax 419-798-9106
E-mail: service@birosaw.com
Web: http://www. birosaw.com
36
ITEM No.: 16313FH-305 PTCT: MD 3334FH-9-06-8
ITEM NO.: 16313FH-305 PTCT: MD 3334FH-10-09-10 PPD
42
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