Biro 3000HD Service Manual

B I R O

MODEL F2000/3000/4000/3000HD/B1200

OPERATION & SERVICE MANUAL

PARTS LIST

GENERAL INSTRUCTIONS

* IMPORTANT SAFETY NOTICE *

This Manual contains important

safety instructions which must

be strictly followed when using

this equipment.

Item No.

###6-09-1

TABLE OF CONTENTS

INTRODUCTION Page
Warranty………………………………………………………….
Reliability…………………………………………………………

GENERAL TECHNICAL FEATURES
Description………………………………………………………..
Main features……………………………………………………..
Safety devices…………………………………………………….
Components description………………………………………….
Overall measurements……………………………………………

INSTALLATION
Packing check…………………………………………………….
Placing the machine………………………………………………
Electrical connections…………………………………………….
Control panel……………………………………………………..
Operating test…………………………………………………….

UTILITY
Loading the automatic paper attachment…………………………
Product thickness regulation………………………………………
Loading the product and use………………………………………

CLEANING AND HYGIENE
Complete cleaning…………………………………………………
Disassembly of the removable accessories………………………...
Disassembly of the paddle…………………………………………
Disassembly of the hopper…………………………………………
Disassembly of the conveyor belt………………………………….
Disassembly of the regulation drum……………………………….
Disassembly of the scraper…………………………………………
Cleaning of the disassembled components…………………………
Assembly of the accessories………………………………………..

MAINTENANCE
Ordinary maintenance………………………………………………

SPARE PARTS LIST

Wiring diagrams……………………………………………………

WARRANTY

The installation, the starting and the functioning of the machine must be effected by skilled
personnel only, who knows the machine. The personnel assigned to the assistance and
maintenance must always follow the instructions contained in the manual. The patty
forming machine must be used by trained personnel only. If necessary provide for the
personnel’s training, to learn the usual operations in order to assure the correct use of the
machine.

ABM disclaims all responsibility in case of:

 Assembly of the

components of the machine and the electric connection not effected according to
the established rules;

 Improper use of the

machine;

 Tampering the

controls or the security protection;

 Use of non-original

spare parts;

The warranty does not cover the normal use of the parts.

RELIABILITY

In case of improper use of the machine, it is possible to get injuries and accidents.

The patty forming machine must be used only by the personnel who must know the
machine and the content of the manual:

 Make sure that

unskilled personnel – and especially children – do not operate the machine;

 Do not modify or

remove the safety devices (covers and protections);

 Use the machine

with concentration avoiding distractions;

 Before cleaning and

maintenance, always disconnect the machine from the supply system;

 Periodically check

the main supply wire, in case of breaks or bad functioning, provide for the
replacement by skilled personnel.

 Stop the machine

whenever it makes strange noises during the functioning;

 Always keep the

working area clean and dry;

 Do not deal with the

repairs if you are not able to eliminate the possible breakdowns, but contact the
technical assistance;

 The machine is made

of accessories and parts especially designed in order to reduce the maintenance and
minimum.

GENERAL TECHNICAL FEATURES

Description

 The ABM Patty

Forming machine is characterized by:

 Compactness and

small overall measurements and with special features, able to satisfy the producing
requirements of both the great and the small distribution;

 Reliability and safety

in the operation and the cleaning processes;

 Hygiene of the parts

in contact with the product through the use of innovative materials conformed to the
current regulations;

 Precision and

compactness of the finished product;

 Strength, easy use,

controls and working stationing especially designed to optimize ergonomics.

Main Features

 The castings are

made of anticorrodal thermically treated with innovative material for food, while all
the other components have been made of stainless steel. These parts are particularly
fit to resist the corrosive agents of the products used and are in conformity with the
hygienic regulations for food;

 The moving parts are

started by an electronic motor and the movement transmission operates through a
chain and mechanism;

 The hopper, the

paddle, the conveyor belt, the drum and the accessories are easily disassembled to
effect a regular cleaning.

 The thickness of the

product is adjustable;

 The quantity of the

hamburgers produced per hour can be varied on request in the models with current
continue motors;

 The hopper and the

moving of the product operate in a continuous way and this allows a homogenous
dough;

 The controls are

easily identifiable and suitable to prevent accidental starting;

 The transmission

parts are located inside the crankcase;

 The machine is

equipped with a device which allows the cleaning of the roll during functioning
(scraper) and permits the separation of the products;

 Different drums are

available, suitable o the forming of products with different shapes;

 On request, the

machine can be supplied with electrical motors of different tensions.

Safety Devices

The Patty Forming Machine is equipped with the following protection and safety devices:

 Safety micromagnet

on the hopper;

 Plastic cover servo-

assisted by a micromagnet;

 Protection and front

cover of the removable parts;

 Handle of the paddle

optimized to avoid crushing and use of keys or particular tools;

 Starting of the

machine through reverser for servo-assisted manual or automatic control;

 Emergency button
 Materials in

conformity with the food hygienic regulations and fit to guarantee the good
resistance to oxidation.

Components Description

CONTENTS

1. Cover

2. Hopper

3. Protection

4. Papering attachment

5. Drum stop ring nut

6. Drum

7. Scraper

8. Leading roll

9. Led roll

10. Conveyor belt

11. Footswitch

12. Speed variator for the mod. with current continuous

13. Manual/automatic switch

14. Stop button

15. Feeding signal light

16. Stop signal light

17. Transmission protection crankcase

18. Base

19. Cover shaft

Overall Measurements

F2000/4000
Length (A) 620
Width (B) 500