Biro 1433FH User Manual

MODEL 1433FH
FIXED HEAD
POWER MEAT CUTTER
OPERATING AND SERVICE MANUAL
IMPORTANT NOTICE
This Manual contains important
be strictly followed when using
this equipment.
ITEM No. 14313FH-304
ITEM No.: 14313FH-304
MD 1433FH 11-09-8 PPD
TABLE OF CONTENTS
Page
NOTICE TO OWNERS AND OPERATORS ......................................................................................1
SAFETY TIPS ..........................................................................................................................................2
INSTALLATION .................................................................................................................................3-6
WARNING LABELS FOR POWER CUTTERS ................................................................................ 7
WARNING LABEL LOCATIONS ON MACHINE ...........................................................................8
BAND SAW SAFETY GUIDELINES ...................................................................................................9
OPERATION .........................................................................................................................................10
FOOD HANDLING TO PREVENT CONTAMINATION..............................................................10
TO PROCESS PRODUCT...................................................................................................................11
MAINTENANCE..................................................................................................................................12
GENERAL..............................................................................................................................................12
LUBRICATION .....................................................................................................................................13
PARTS DIAGRAMS........................................................................................................................14-23
OPERATOR’S NOTES .........................................................................................................................18
SWITCH ASSEMBLIES AND SERVICE PARTS ............................................................................23
WIRING DIAGRAMS.................................................................................................................... 24-28
CLEANING PROCEDURE.................................................................................................................29
WEARABLE SAW PARTS LIST .........................................................................................................30
PARTS LIST/ORDERING ...................................................................................................................31
PARTS ASSEMBLIES LIST/ORDERING .........................................................................................32
OPERATOR’S SIGNATURE PAGE....................................................................................................33
LIMITED WARRANTY .......................................................................................................................34
NOTICE TO OWNERS AND OPERATORS
BIRO’s products are designed to process food products safely and efficiently. Unless the oper­ator is properly trained and supervised, there is the possibility of a serious injury. It is the responsi­bility of the owner to assure that this machine is used properly and safely, strictly following the instructions contained in this Manual and any requirements of local law.
No one should use or service this machine without proper training and supervision. All opera­tors should be thoroughly familiar with the procedures contained in this Manual. Even so BIRO cannot anticipate every circumstance or environment in which its products will be used. You, the owner and operator, must remain alert to the hazards posed by the function of this equipment – particularly the SHARP MOVING BAND TYPE SAW BLADE. No one under eighteen (18) years of age should operate this equipment. If you are uncertain about a particular task, ask your supervi­sor.
This Manual contains a number of safe practices in the SAFETY TIP section. Additional warn­ings are placed throughout the Manual. Warnings related to your personal safety are indicated by:
Warnings related to possible damage are indicated by:
BIRO also has provided a wall chart to be posted near the equipment. If any warning label, wall chart, or Manual becomes misplaced, damaged, or illegible, please contact your nearest Distribu­tor or BIRO directly for a replacement.
Remember, however, this Manual or the warning labels do not replace the need to be alert and to use your common sense when using this equipment.
This Manual applies to 1433FH Power Meat Cutters with Fixed Heads.
1
– NOTE –
“A copy of this manual is included with each MODEL 1433FH SAW.”
“e descriptions and illustrations contained in this manual are not binding.
e manufacturer reserves the right to introduce any modification without
updating the manual.”
SAFETY TIPS
SHARP MOVING BAND TYPE SAW BLADE
TO AVOID SERIOUS PERSONAL INJURY
NEVER Touch This Machine Without Training and Authorization By Your Supervisor.
ALWAYS Read Operation and Parts Manual BEFORE Operating, Cleaning or Servicing.
ALWAYS Keep Hands Clear of Sharp Band Type Saw Blade and Other Moving Parts.
ONLY Use a Qualified Electrician to Install According to Local Building Codes: Machines
MUST Be Properly Grounded.
ONLY Install on Level, Non-Skid Surface in a Clean, Well-Lighted Area Away From Children
and Visitors.
DO NOT Attempt to Operate This Machine Until it has Been Inspected and Demonstrated by the
Seller – Recognized BIRO Representative.
DO NOT Alter or Modify This Machine in any Way From its Original Form. This Machine in its
Original Form Meets the Intent of O.S.H.A. Applicable Standards.
NEVER Operate with Saw Guard on Saw Guide Bar in the Raised Position or the Saw Guard
Removed from the Saw Guide Bar.
ALWAYS Adjust the Saw Guide Bar with Saw Guard to Within
1
2
" of Product to be Cut.
ALWAYS Use Supplied Safety End Cut Pusher Plate for Smaller Products or The Last Cuts of
Product.
DO NOT Use This Machine for Non-Food Products.
DO NOT Use This Machine to Cut Pigs Feet.
DO NOT Wear Gloves While Operating.
ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tagout Procedure to This
Machine BEFORE Removing Shrouds, Removable Guards, Covers, Doors, Fences or Panels for Cleaning, Servicing or Any Other Reason.
NEVER Leave Machine Unattended While Operating.
PROMPTLY REPLACE Any Worn or Illegible Warning Labels.
USE ONLY BIRO Parts and Accessories Properly Installed.
2
INSTALLATION
TO AVOID SERIOUS PERSONAL INJURY
PROPERLY INSTALL EQUIPMENT IN ADEQUATE WORK AREA
ALWAYS Read Operating and Parts Manual BEFORE Installation.
ALWAYS Use Qualified Technician and Electrician for Installation.
ALWAYS Install Equipment in Work area with Adequate Light and Space.
ONLY Operate on a Solid, Level, Non-Skid Surface.
DO NOT Attempt to Operate This Machine Until It has been Inspected and demonstrated by the
Seller – Recognized BIRO Representative.
DO NOT Alter or Modify This Machine in Any Way from its Original Form. This Machine in its
Original Form Meets the Intent of O.S.H.A. Applicable Standards.
NEVER Operate with Saw Guard on Saw Guide Bar in the Raised Position or the Saw Guard
Removed from the Saw Guide Bar.
ALWAYS Adjust Saw Guide Bar with Saw Guard to Within
1
2
" of Product to be Cut.
NEVER Operate Without all Warning Labels Attached and Wall Chart Posted.
USE ONLY BIRO Parts and Accessories Properly Installed.
1. Read this Manual thoroughly before installation and operation. Do not proceed with installation and operation if
you have any questions or do not understand anything in this Manual. Contact your local Distributor, or BIRO first.
2. Install machine on a level, solid, non-skid surface in a well-lighted work area away from children and visitors.
3. After installing machine in operational area, it is imperative that the four adjusting leg hex bolts be adjusted to level the machine.
4. To assemble meat gauge plate (Part No. A14275) to the machine; Loosen the lock knob (Part No. 272-10) on the right side of the meat gauge bracket. Remove the meat gauge gear rack (Part No. 14272) and insert into the meat gauge plate. Be sure to hold meat gauge arm so that the release handle is depressed. Re-install the gear rack by first inserting the rectangle end into the left hand meat gauge bracket, then swing the right hollow round end of the gear rack into the original lock position. Upon aligning the gear rack with the capscrew (Part No. 272-11), tighten the lock knob clockwise, fastening the locking cap screw into the hollow end of the gear rack, CHECKING for a secure assembly. Keep gear rack well oiled with food grade oil to insure free movement.
3
ALWAYS LEVEL MACHINE BEFORE USING
Item No. 16543 – Lower Shaft for Removable Wheel
6. The Model 1433 Lower Removable Wheel has been revised to include a keyway in the bore. Also an anti-rotation pin is now pressed into the lower shaft to prevent any inadvertent "spinning" of the wheel on the shaft.
NOTE – If the saw in which a new shaft is to be installed has a groove (keyway) in the bore of the lower wheel, press the taper pin (provided "loose") into the hole in the side of the shaft (see sketch).
If there is no groove (keyway) in the bore of the lower wheel, discard the taper pin and use the shaft without the pin.
7. The side platter bracket (Part No. S14214) is packed loose in the machine and must be installed on the left side of the base structure with the supplied hardware and checked for proper adjustment. Stationary platter must be flat.
8. Machine MUST be properly grounded. Use qualified electrician to install according to building codes.
WIRING MOTOR
(1) Interchange of motor current is made in motor outlet box. Leads are properly marked. Changing
instructions are on motor plate or inside junction box cover.
(2) All saws are wired 220 volts unless otherwise specified. Be sure motor specifications (voltage, cycle, phase)
match power supply line. Be sure line voltage is up to specification.
(3) Connect leads to machine in a manner that will be approved by local electrical inspectors.
(4) We recommend no less than No. 12 wire. If the leads are too light, machine may not have sufficient cutting
power and/or speed.
(5) The drive belt is packed loose in machine to prevent deformation, and must be installed on pulleys at time of
wiring motor.
(6) The BIRO Manufacturing Company is not responsible for permanent wiring, connection or installations.
9. All machines are tested at the factory, but electrical phasing for proper rotation may not match your electrical supply. All machines with removable lower wheel must be first test run for proper phasing with the lower wheel removed. Failure to remove the lower wheel could cause the wheel to become dislodged during testing.
All machines with removable lower wheel will display the following decal on the right hinged base door.
5
NOTE TO OWNER AND ELECTRICIAN: IF THIS MACHINE IS NOT CORD AND PLUG CONNECTED TO THE ELECTRICAL SUPPLY SOURCE, THEN IT SHOULD BE EQUIPPED WITH, OR CONNECTED TO, A LOCKABLE, MANUALLY OPERATED DISCONNECT SWITCH (OSHA 1010.147).
10. Placing blade on cutter: Unpack upper wheel assembly and hang on the hinge bracket in the head structure. Lift the nylon filler in the stationary bar. Hang the blade on the upper wheel and hold with right hand. With the left hand force the back of the blade between the front blade scrapers, located below the stationary bar. Lower the nylon filler. Be sure the blade is in the upper saw guide. The blade has dropped over the lower wheel. Switch hands holding the blade on the upper wheel. With the right hand, force the blade between the rear blade scrapers. The blade is now ready to be tightened.
11. Turn the blade tensioning handle clockwise until the tension mark is even with the bottom of the upper wheel hinge plate as shown. Carefully turn saw wheels by hand and watch for proper tracking of blade on the wheels.
12. The stationary platter (Part No. A14163) is placed on top of the base structure and held in place by two push-pull hold down rods (Part No. 14212W), located at the rear of the base.
13. The sliding meat carriage assembly (Part No. A16155EZ) is installed by turning the movable stop assembly (Part No. A16200) clockwise. After the carriage assembly is in the channel for operation, turn the movable stop counterclockwise to lock.
14. Make sure saw guide bar with saw guard is in its lowest position. Close head and base doors.
15. Push the start button. Check for proper phasing of the motor and proper tracking of the saw blade in the saw guides. Back of the blade should be centered in the lower saw guide (Part No. 119A) in the stationary bar. Blade should be moving down through the guide. Push the stop button to stop the machine.
16. Check placement of all warning labels, wall chart and Manual. Machine is ready for trained operators to process product. Post SAFETY TIPS wall chart within easy view of operator. Keep Manual available to operator.
17. Contact your local Distributor or BIRO directly if you have any questions or problems with the installation or operation of this machine.
6
SHARP SAW BLADE. HANDLE WITH EXTREME CAUTION.
KEEP HANDS CLEAR OF SHARP MOVING BAND TYPE SAW BLADE
WARNING LABELS
FOR BIRO POWER CUTTERS
7
8
ITEM No. 671
WALL CHART “BAND SAW SAFETY GUIDELINES”
ATTACH TO WALL IN VICINITY OF MACHINE IN EASY VIEW OF OPERATOR
9
1. Before Using, Make Sure:
Gauge Plate
And Other Components
Are Secure.
All Warning Labels and Guards Are In Place.
The Guide Bar
Is Adjusted To
1
2
Inch
Above The Product To Be Cut.
2. While Cutting:
Keep Hands and Fingers Away From Blade.
Keep Product Securely Against Gauge Plate.
Use End Cut Pusher
When Making
Final Cuts. Item No. 256P.
3. Before Cleaning:
Turn Off Power And Unplug.
Remove Saw Blade.
Use Extra Care When Handling The Saw Blade.
OPERATION
SHARP MOVING BAND TYPE SAW BLADE
TO AVOID SERIOUS PERSONAL INJURY
ONLY Properly Trained Personnel Should Use This Equipment.
ALWAYS Read Operating and Parts Manual BEFORE Operating.
ALWAYS Keep Hands Clear of Band Type Saw Blade and Other Moving Parts.
DO NOT Tamper With, Bypass, Alter, or Modify this Equipment in Any Way or Form.
DO NOT Alter or Modify This Machine in any Way From its Original Form. This Machine in its
Original Form Meets the Intent of O.S.H.A. Applicable Standards.
NEVER Operate with Saw Guard on Saw Guide Bar in the Raised Position or the Saw Guard
Removed from the Saw Guide Bar.
ALWAYS Adjust the Saw Guide Bar with Saw Guard to Within
1
2
" of Product to be Cut.
ALWAYS Use Safety End Cut Pusher Plate for Smaller Products or The Last Cuts of Product.
DO NOT Use This Machine for Non-Food Products.
DO NOT Use This Machine to Cut Pigs Feet.
DO NOT Wear Gloves While Operating.
ALWAYS Turn Off, Unplug from Power Source and Perform Lockout/Tag Out Procedures Before
Cleaning, Servicing or When Not in Use.
NEVER Leave Machine Unattended While Operating.
NEVER Operate Without All Warning Labels Properly Affixed to Machine.
A. FOOD HANDLING TO PREVENT CONTAMINATION
1. ALWAYS wash hands thoroughly with warm soap and water before and after handling raw fish,
poultry or meats.
2. ALWAYS clean and sanitize all utensils and surfaces that have been in contact with raw products.
3. ALWAYS store cold foods at or below 45 deg. F (7.2 deg. C).
10
B. TO PROCESS PRODUCT
1. Before starting power cutter, adjust saw guide bar with saw guard to within ½” of product to be cut. “B”
2. Make sure all doors are closed and locked.
3. Adjust meat gauge plate forward to desired thickness of cut. “A”
4. Push start button and watch blade for proper tracking.
5. Standing in front of the power cutter, place product on the meat carriage. Pay attention to position of your hands. Keep hands clear of moving band type saw blade. Leaning lightly against the scalloped front edge of meat carriage, hold the product firmly in right hand with product face flush against the meat gauge plate. Move the meat carriage from right to left at a steady rate until fully past the saw blade. Use left hand to remove and stack cut product, NEVER REACH IN FRONT OF BAND TYPE SAW BLADE. On the return stroke, pull the product slightly toward you to clear the blade.
6. ALWAYS use the Safety End Cut Pusher Plate for smaller products or the last cuts of product. “C” The pusher plate is supplied as standard on all BIRO power cutters.
7. When finished cutting, push stop button. Perform lockout/tag out procedure.
11
NEVER REACH OR GRAB FOR PRODUCT IN FRONT OF MOVING BAND TYPE SAW BLADE
DO NOT WEAR GLOVES WHILE OPERATING
MAINTENANCE
TO AVOID SERIOUS
PERSONAL INJURY
ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tag Out Procedure to This
Machine BEFORE Cleaning or Servicing.
NEVER Touch This Machine Without Training and Authorization By Your Supervisor.
ALWAYS Keep Hands Clear of Band Type Saw Blade and Other Moving Parts.
NEVER Bypass, Alter, or Modify This Equipment in Any Way From Its Original Condition.
PROMPTLY REPLACE Any Worn or Illegible Warning Labels.
USE ONLY GENUINE BIRO Parts and Accessories Properly Installed.
A. GENERAL
1. Machine should be generally inspected every time it is cleaned (at least daily) to ensure that it is in good condition and has not been damaged or tampered with.
a. SAW WHEELS: Clean outer diameter grooves daily. Check for cracks, gouges or wear on the flange and
grooves.
b. WHEEL CLEANER ASSEMBLIES: Check condition of fiber cleaner, change every four (4) weeks. Check
condition of tension spring, replace as needed.
c. REMOVABLE FINGER LIFT ASSEMBLY: Check condition of saw guard, make sure mounting bolts are
tight and the “DANGER EXPOSED BLADE” decal is affixed and legible. Check condition of upper saw guide (Part No. 602B), replace every 6 months. Check adjustment of upper saw guide. Should be
1
32
" between
back of blade and saw guide carbide.
d. SAW GUIDE BAR: Check condition of bar for wear, replace if necessary.
e. STATIONARY BAR ASSEMBLY: Check condition of nylon filler (Part No. 177), change every four (4) weeks.
Check condition of saw guide (Part No. 119A), check tracking of blade through guide, back of blade should be centered in hole, replace every six (6) months. Check condition of lower blade back-up guide (Part No. S608). Check adjustment of back-up guide, should have
1
32
" gap between back of blade and saw guide
carbide. Replace every six (6) months.
f. SAW CLEANERS: Check condition of blade cleaners, replace every 4 weeks.
g. MEAT GAUGE ASSEMBLY: Check free movement of meat gauge plate on gear rack. Gear rack to be kept
lubricated at all times with light food grade oil. Check operation of release handle. Check that worm gear engages properly with gear rack. Check tension of release handle spring, replace as necessary.
h. MEAT CARRIAGE ASSEMBLY: Check for free movement through full range of travel. Check side to side
for excessive clearance, adjust as necessary. Check condition and grease bearings, replace as necessary. Check condition of thumb guard, replace as necessary.
i. SAFETY ITEMS: Safety end cut pusher plate is with machine and accessible. All warning labels are present,
properly affixed and legible. Model and Serial Number plate properly affixed and legible. Wall poster within operator's view from machine. Manual accessible to operator.
12
DO NOT IMMERSE UPPER WHEEL ASSEMBLY IN WATER
NEVER USE THIS MACHINE WITHOUT PROPERLY INSTALLED AND FUNCTIONING SAW GUIDE BAR AND SAW GUARD
B. LUBRICATION
1. UPPER WHEEL BEARINGS: Grease
every four (4) months. Change grease every twelve (12) months.
2. LOWER BEARING HOUSING:
Grease every four (4) months. Change grease every twelve (12) months.
3. MEAT CARRIAGE BEARINGS:
Grease every four (4) weeks.
4. SAW GUIDE BAR: Oil daily with
food machine oil.
5. MEAT GAUGE GEAR RACK: Oil
daily with food machine oil.
6. BLADE TENSION SPRING SCREW ASSEMBLY: Grease every 4 weeks – NOTE: Remove upper wheel and turn #14782 Blade Tension screw clockwise until it bottoms out against #14781 Blade Tension Handle then fill the cavity under the O-Ring on the #14782 Blade Tension Screw with #374 Shell Cassida Grease EPS-2 and re-assemble.
7. MOTOR BEARINGS: Bearing grease will lose its lubricating ability over time, not suddenly. The lubricating ability of a grease (over time) depends primarily on the type of grease, the size of the bearing, the speed at which the bearing operates and the severity of the operating conditions. Good results can be obtained if the following recommendations are used in your maintenance program.
A high grade ball or roller bearing grease should be used. Recommended grease for standard service conditions is Polyrex EM (Exxon Mobil).
Equivalent and compatible greases include: Texaco Polystar, Rykon Premium #2, Pennzoil Pen 2 Lube, and Chevron SRI.
Recommended lubrications intervals is every 9 months with the equivalent of two (2) teaspoons of grease.
13
When lubricating the upper wheel bearing it is important that the three hex head screws securing the upper wheel hub cap be loosened slightly before attempting to pump grease into the grease fitting. Loos­ening the screws allows for an escape of old broken down grease and air from the bearing cavity. Failure to loosen the screws before greasing the upper bearings can cause the upper shaft seal to be dislodged from the upper wheel allowing grease to escape and moisture to get into the cavity. When finished greasing the bearings, retighten the three screws. Take care to also clean off any grease that was pushed out of the cavity during greasing.
14 19
16
NOTE:
ALWAYS REPORT MACHINE SERIAL NUMBER WHEN ORDERING PARTS
15
17
16
14P
14P-1
ITEM No.: 14782K Blade Tension Screw Conversion Kit
INSTALLATION INSTRUCTIONS
Disconnect the machine from main power supply.
Loosen tension on the saw blade and remove the upper wheel assembly
Unbolt the (A) tensioning handle from the (B) blade tension screw.
At the bottom handle mount turn the (B) blade tension screw clockwise until it can be lifted out of the (C) housing.
Apply a good food grade grease to the replacement (D) tension screw and install into the (C) hous­ing turning counterclockwise until it bottoms out.
Replace the (A) tensioning handle. Be sure the (E) spring and (F) plunger pin are still present in the end of the (A) handle.
Replace the upper wheel assembly and the blade.
Tension the blade.
(A) 14781 Tension Handle (B) 14782 Blade Tension Screw (C) 14780 Adjustment Housing (D) 14782K Blade Tension Screw Kit (E) 14554 Compression Spring (F) 55178 Plunger Pin
14783 O-Ring, Large 14785 Plastic Washer 14789 O-Ring, Small AN15S Acorn Nut, ¼-20 HHS048S Hex Head Screw ¼-201¼
17
18
— OPERATOR'S NOTES —
A14335XE
A14335XE
Item No. Description AS415D Stationary bar assembly
HHS025S Hex head screw, ¼-20½SS LW10S Lock washer,
¼ SS
S268 Stationary bar headless screw 119A Saw guide in stationary bar 177 Nylon filler S415D Stationary bar
Item No. Description AS14273-275 Meat gauge assembly
A14275 Meat gauge plate assembly A262 Meat gauge release assembly FW10S Flat washer,
5
16
SS
HHS049NL Hex screw – nylon
5
16
-18½ lg.
HN20S Hex nut,
5
16
-18 SS
LW10S Lock washer, ¼ SS LW15S Lock washer,
5
16
SS
RHS25S Round head screw, ¼-20¾SS SSS19 Set
screw, cup point,
5
16
-181½, SS
S235 Taper pin, 4¾SS S262 Meat
gauge release handle, SS
S265 Meat gauge release spring, SS S14272 Meat gauge gear rack, SS
Item No. Description 12273LH Meat gauge brkt, – LH
12273RH-3 Meat gauge brkt. – RH 14275 Meat gauge arm 14275-5 Meat gauge plate, SS 264G Meat gauge hand wheel groove pin 264-1 Meat gauge hand wheel 264-1S Hand wheel shim 267 Meat gauge release cotter key 270 Meat gauge release pin 271AL Meat gauge worm gear, Aluminum 272-8 Cap nut,
5
16
-18 SS
272-10 Lock knob
3
8
-16, 4 point
272-11 Allen head cap screw
3
8
-161½ lg.
Item No. Description AS415D-2 Stationary bar assembly
HHS025S Hex head screw, ¼-20½ SS LW10S Lock
washer, ¼ SS
S268 Stationary bar headless screw 119A Saw guide in stationary bar 177 Nylon filler S415D-2 Stationary bar S608 Back-up guide, carbide SSS04S Set screw, 10-24¼ SS, cup point
20
21
Item No. Description A16200 Channel stop assembly, movable
A16220-1 Channel stop assembly, fixed AS16120EZ Channel assembly with center guide FW08S Flat washer,
3
8
,SS
FW15S Flat washer, ½, SS HHS055S Hex head screw,
5
16
-18¾SS
HHS075S Hex head screw,
3
8
-161¼ SS
HN25S Hex nut,
3
8
-16, SS
LW15S Lock washer,
5
16
,SS
LW25S Lock washer,
3
8
SS
S16120 Channel, SS S200B1 Stop stud, carriage stop, SS S360CB-1 Carriage bolt,
3
8
-161¼ SS
16200 Carriage stop, movable w/#311-1 16220-1 Carriage stop, fixed w/#311 18120EZ-B3 Guide bar, EZ flow, T-shaped 310 Waved washer, movable carriage stop 311 Rubber bumper for #16220-1 stop 311-1 Rubber bumper for #16200 stop 376 Drive screw, #10½ lg., SS
Item No. Description A16155EZ Meat carriage assembly complete – EZ Flow
A175S Thumb guard assembly FW05S Flat washer, ¼ SS AN15S Acorn nut, ¼-20, SS HN30S Hex nut,
3
8
-16 light jam SS
LW20S Lock washer,
3
8
regular SS
S155-11 Meat carriage stop thumb screw S155-R Raw meat carriage top only (DNS) S155EZ Meat carriage top only (NSS)
Item No. Description S155EZ-3 Hex standoff, easy flow carriage
16155EZ Meat carriage top & angle only 16155EZ-1 Meat carriage top only w/weld studs (DNS) 16155-13 Carriage stop angle SS 16155AEZ-1 Meat carriage angle plate 16159 Meat carriage bearing SS 175S Thumb guard, nylon 175-1-S Thumb guard nut, SS 175-2-S Thumb screw, ¼-20½, SS
23
Item No. Description AS12290 Cleaning unit assembly
AS12290-3 Cleaning unit assembly A295 Wheel cleaner assembly HHS003S Hex head screw, 8-32¼ trimmed SS HHS005S Hex head screw, 8-32½SS HHS009S Hex head screw, 10-24¼SS HHS055S Hex head screw,
5
16
-18¾SS
HN05S Hex nut, 8-32 SS LW15S Lock washer,
5
16
SS
S12290 Cleaning unit S12290-3 Cleaning unit S229 Wheel cleaner arm spring, SS
Item No. Description S235 Taper pin, #4¾SS
S244 Wheel cleaner arm stud, SS S295 Wheel cleaner arm, SS S325 Wheel cleaner arm stud washer, SS S608 Saw back-up guide w/607 carbide 131 Blade cleaner, SS 131N Blade cleaner, nyleen 131SHORT Blade cleaner, SHORT SS, 1
9
16
LG
131SS/NYL Blade cleaner combo, short, SS, STD Nyleen 179 Wheel cleaner 211Q Lock knob,
5
16
-18, 4 point
14640 Wheel cleaner, Rulon
Item No. Description AS116-2214 Saw guide bar assembly 22”
A14211 Finger lift assembly, removable A602 Saw guide assembly, upper FW05S Flat washer, ¼, SS HHS015S Hex head screw, 10-32
7
8
SS
HHS020S Hex head screw, ¼-20
3
8
SS
HHS083S Hex head screw,
3
8
-161¾ SS
HN10S Hex nut, 10-32 SS LW05S Lock washer, #10 SS LW10S Lock washer, ¼ SS RHS10S Round head screw, 10-32¾SS RHS30S Round head screw, ¼-20
7
8
SS
S200B1 Stop stud on guide bar S116-22 Saw guide bar, 22” SS 14255 Saw guard 17211-22 Finger lift shim, .022 17211-35 Finger lift shim, .035 193 Saw guide bar spring 211 Finger lift bracket 211A-291Q Fastener knob, 4 point 601 Upper saw guide bracket 602B Upper saw guide with carbide 602AFSC Upper saw guide, narrow, fish 708 Decal “DANGER EXPOSED BLADE”
22
23
24
252627
28
CLEANING
SHARP MOVING BAND TYPE SAW BLADE
TO AVOID SERIOUS PERSONAL INJURY
ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tagout Procedure to This
Machine BEFORE Cleaning or Servicing.
ONLY Use Recommended Cleaning Equipment, Materials and Procedures.
NEVER Spray Water or Other Liquid Substances Directly at Motor, Power Switch or any Other
Electrical Components.
ALWAYS Thoroughly Clean Equipment at Least Daily.
CLEANING THE BIRO POWER CUTTER:
Disconnect electrical power to the machine before cleaning. Parts to be removed have been made accessible and can be removed without tools. Notice in the drawing below that all parts are numbered. Each part should be removed for cleaning in the numbered sequence shown. To ensure cleaner cuts, keep the parts on the cleaning system in good condition. Parts on the cleaning system which should be checked weekly, and changed as required are as follows: Wheel Cleaners (Part No. 179), Saw Cleaners (Part No. 131), Saw Guide in Stationary Bar (Part No. 119A), Upper Saw Guide (Part No. 602B), Lower Blade Back-Up Guide (Part No. 605) and Nylon Filler (Part No. 177).
28
29
WEARABLE SAW PARTS THAT WILL FIT BIRO POWER CUTTERS
MODELS
11-22-1433-33-34-3334-44-4436-55
— EXCEPT WHERE NOTED OTHERWISE —
CONTACT YOUR NEAREST BIRO AUTHORIZED DISTRIBUTOR
OR CONTACT BIRO MANUFACTURING
Ph.: 419-798-4451 E-mail: service@birosaw.com
29
30
MODEL 1433FH
PART NUMBERS AND DESCRIPTIONS
MODEL & SERIAL NO. REQUIRED WHEN ORDERING PARTS
30
Item No. Description AN15S Acorn nut,
1
4
-20, SS
AN20S Acorn nut,
3
8
-16, SS
CB98S Carriage bolt,
3
8
-162¾, SS
HHS048S Hex head screw,
1
4
-201¼, SS
HHS0481S Hex head screw,
1
4
-201½, SS
HHS049NL Hex screw – nylon
5
16
-18½LG
HHS050S Hex head screw,
5
16
-18
5
8
,SS
HHS060S Hex head screw,
5
16
-181, SS
HHS067S Hex head screw,
3
8
-16¾, SS
HN30S Hex nut,
3
8
-16, light jam, SS
LW15S Lock washer,
5
16
,SS
LW25S Lock washer, heavy
3
8
,SS
M66-35M388S508-B
Motor, 2HP, 230-50-1, open
M66-35M388X966-B
Motor, 2HP, 115/230-60-1 open
M68-67385-D Motor, 2HP, 208/220/440-50/60-3,
TE
7
8
SSS11SB Set screw, ¼-20¼, w/brass tip SSS15 Set screw,
5
16
-18
5
16
, cup point
S12132 Cleaning unit rear S12290 Front blade, wheel cleaner unit S14005E Fixed head, SS S14006E Head door for fixed head, SS S14007 Channel bracket, SS S14214 Side platter bracket, SS S14217PD Base door, left, bolt on, SS S14217R Base door, right, hinged, SS S14239-4 Base, for fixed head, SS 14335XE Upper hinge bracket, fixed head, SS S155-11 Meat carriage stop thumb screw, SS S155B-1 Meat carriage stop, welded S155EZ-3 Hex stand off S16120 Channel S163F Platter spacer weld button, SS
S200B1 Stop stud on saw guide bar S229 Wheel cleaner arm spring, SS S235 Taper pin, 4
3
4
,SS
S239-B40 Base foot, welded, SS S239-B41-4 Adjustable leg bolt, SS S244 Wheel cleaner arm stud S253 Upper wheel aligning screw, SS S262 Meat gauge release handle, SS S265 Meat gauge release spring, SS S268 Stationary bar headless screw, SS S295 Wheel cleaner arm, stainless S325 Wheel cleaner arm washer, SS S360CB-1 Carriage bolt
3
8
-161
1
4
SS
S415D-2 Stationary bar, SS S416 Platter locator weld pin, SS S71-3 Upper wheel hinge bracket, fixed
head
S608 Lower blade back-up guide
w/carbide
VTS7181 BIRO logo oval decal 112-212 Waved washer S116-22 Saw guide bar, 22” 119A Saw guide in stationary bar 119FSC Saw guide in stationary bar, fish 12273LH Meat gauge bracket, left 12273RH-3 Meat gauge bracket, right 131 Saw cleaner, SS 14TP Head door hinge pin, long, 1
1
2
Item No. Description 14TP-1 Head door hinge pin, short, 1
1
4
14R Hinge receiver 14TH Hinge pin holder 14003U-6 Upper wheel, 14", 6 spoke 14003UDF-6 Upper wheel 14", double flange 14212W Platter rod, SS 14232 Scrap bucket 14255 Saw guard on saw guide bar w/708
decal
S14272 Meat gauge gear rack, SS 14275 Meat gauge arm 14275-5 Meat gauge plate w/weld studs 14301 Model & S/N plate 14302HT Saw blade, 108" 14313FH-304 Operating and parts manual 14544 Grease seal, 1.5 O.D. 14545 Retaining ring, internal, 2
7
16
ID
14548 Grease seal,
7
8
ID
14549 Lower bearing housing cap 14554 Compression spring 14560 Lower wheel, removable, 14" 6
spoke
14560DF Lower wheel 14", double flange 14746 T-handle lock, lower wheel 14779-1 Blade tension cap gauge 14780 Blade tension adjustment housing 14781 Blade tension adjustment handle 14782 Blade tension screw, SS 14783 O-ring 14785 Plastic washer 14786 O-ring for gauge 14787 Tension screw top collar 151 Conduit, watertight, per inch 16112 Head door latch 16155EZ Meat carriage, EZ flow 16159 Meat carriage bearing 16163B Platter neck guard, SS 16200 Carriage stop movable 16220-1 Carriage stop fixed 16251-90X78AL Upper v-belt pulley 9
7
8
163A Platter hold down clip 16517 Inner race spacer 16543 Lower shaft 16547 Lower bearing housing 17211-22 Finger lift shim .022 17211-35 Finger lift shim .035 175-1-S Thumb screw
1
4
-20
1
2
175-2-S Thumb guard nut, SS 175S Thumb guard, nylon 177 Nylon filler in stationary bar 179 Wheel cleaner 18120EZ-B3 Guide bar, EZ flow, T-shaped 194 Saw guide bar lock pad, brass 194KS-1 Saw guide bar lock knob 196-2 Blade tension spring, fixed head 211 Finger lift bracket 211A-291Q Fastener knob, 4 point,
3
8
-16
211D Finger lift fastener bolt 211Q Fastener knob, 4 point,
5
16
-18
212CP Platter rod cotter pin 221-52 V-belt, 52” 221-53 V-belt, 53” 224-1 Conduit connector, WT, 180 deg. 225-1 Conduit connector, WT, 90 deg.
31
MODEL 1433FH PART NUMBERS AND DESCRIPTIONS (Cont.)
MODEL & SERIAL NO. REQUIRED WHEN ORDERING PARTS
31
tem No. Description 225-2 Conduit connector, WT, 45 deg.
226-28 Conduit connector washer 230DL Upper shaft seal, double lip 234 Grease fitting 237 Up shaft castellated lock nut 238 Up shaft castellated lock nut washer 242R Base door lock, right 247 Upper shaft 248 Upper wheel hub cap 249 Base door handle 252X Upper shaft lock nut 256P Safety pusher plate 264-1 Meat gauge release hand wheel 264G Hand wheel groove pin 267 Meat gauge release cotter key 270 Meat gauge release pin 271AL Meat gauge worm gear 272-8 Cap nut,
5
16
-18, SS
272-10 Meat gauge lock knob, 4 point 272-11 Lock knob socket screw 280 Key 310 Waved washer 311 Rubber bumper for fixed stop
Item No. Description 311-1 Rubber bumper for movable stop
324 Motor shim
1
16
" thick
324A Motor shim
1
8
" thick
331 Platter bracket rubber bumper 360A1 Angled grease fitting 374 Shell Cassida grease EPS-2 375 Nameplate drive screw 376 Drive screw, #10
1
2
,SS
4-30AL Motor pulley, 5
3
4
, 60 HZ, ali.
4-35AL Motor pulley 5
7
8
, 60 HZ, ali.
4-45AL Motor pulley, 6
3
4
, 50 HZ, ali.
4-49AL Motor pulley 5
7
8
, 50 HZ, ali.
513 Upper wheel hub cap gasket 55178 Plunger pin 601 Upper guide bracket 602B Saw guide, upper 602AFSC Saw guide, upper, fish 653PC-E Warning label, English 653PC-FR Warning label, French 653PC-SP Warning label, Spanish 658 Label, Made in USA 708 Decal, “Danger Exposed Blade”
Item No. Description AS12132 Rear cleaning unit assembly
AS12290 Front cleaning unit assembly AS14005E Head assembly AS14006E Head door assembly AS14217R Base door assembly, right AS16120EZ Channel assembly, EZ flow AS415D-2 Stationary bar assembly AS116-2214 Saw guide bar assembly A14003U-6 Upper wheel assembly w/o hinge
plate
A14003U335-6E Upper wheel assembly w/hinge plate A14163 Stationary platter assembly A14211 Finger lift assembly AS14273-275 Meat gauge assembly
Item No. Description A14275 Meat gauge plate assembly
A14787 Blade tension spring-screw
assembly
A16112 Head door latch assembly A16155EZ Meat carriage assembly, EZ flow A16200 Carriage stop assembly, movable A16220-1 Carriage stop assembly, fixed A16547 Lower bearing housing assembly A227 Upper bearing cup/cone assembly A247 Upper shaft and bearing assembly A249R Base door lock assembly, right A262 Meat gauge release assembly A295 Wheel cleaner assembly A363 Lower bearing cup/cone assembly
COMPLETE ASSEMBLIES FOR MODEL 1433FH
32
OPERATOR’S SIGNATURE PAGE
WARNING
READ AND UNDERSTAND THIS ENTIRE
MANUAL BEFORE SIGNING BELOW
MY SIGNATURE ATTESTS THAT I HAVE COMPLETELY READ AND UNDERSTAND THIS MANUAL. I REALIZE THAT THIS MACHINE, IF OPERATED CARELESSLY, CAN CAUSE SERIOUS INJURY TO MYSELF AND OTHERS.
NAME (PRINT) SIGNATURE
SUPERVISOR'S
INITIALS
DATE
32
33
LIMITED WARRANTY
WARRANTY: The BIRO Manufacturing Company warrants that Model 1433FH will be free from
defects in material and workmanship under normal use and with recommended service. BIRO will replace defective parts, which are covered by this limited warranty, provided that the defective parts are authorized for return, shipping charges prepaid, to a designated factory for inspection and/or testing. DURATION OF WARRANTY: The warranty period for all parts covered by this limited warranty is one (1) year from date of Inspection/Demonstration advised on the returned Warranty Registration card, or eighteen (18) months from original factory ship date, whichever occurs first, except as noted below.
PARTS NOT COVERED BY WARRANTY: The following are not covered by this limited warranty: wearable parts on the cleaning system such as wheel cleaners (Item No. 179), saw blade cleaners (Item No. 131), blade backup guides (Item No’s. 602B, 605 and 119A), and the nylon filler (Item No. 177). This limited warranty does not apply to machines sold as used, rebuilt, modified,or al­tered from the original construction in which the machine was shipped from the factory. (WATER CONTAMINATED ELECTRICAL SYSTEMS ARE NOT COVERED UNDER THIS LIMITED WAR­RANTY.) BIRO is not responsible for electrical connection of equipment, adjustments to switch controls or any other electrical requirements, which must be performed only by a certified electri­cian. BIRO is not responsible for service charges or labor required to replace any part covered by this limited warranty or for any damages resulting from misuse, abuse, lack of proper or recom­mended service.
EXCLUSION OF WARRANTIES AND LIMITATION OF REMEDIES: BIRO gives no warranties other than those expressly stated in this limited warranty. THE IMPLIED WARRANTY OF MER­CHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR PROCESSING FOOD PROD­UCTS, AND ALL OTHER IMPLIED WARRANTIES ARE SPECIFICALLY EXCLUDED. BIRO IS NOT LIABLE FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES, EXPENSES, OR LOSSES. THE REMEDIES PROVIDED IN THIS BIRO LIMITED WARRANTY ARE PURCHASER’S SOLE AND EX­CLUSIVE REMEDIES AGAINST BIRO.
REGISTRATION CARDS: You must sign, date and complete the warranty registration card sup­plied with each machine. The warranty card must be returned to The Biro Manufacturing Com­pany for proper registration. If no warranty card is returned to BIRO, the warranty period will begin from the date the machine was originally shipped from the factory.
HOW TO GET SERVICE:
1. Contact the entity from whom you purchased the machine; or
2. Consult the yellow pages of the phone directory for the nearest authorized dealer; or
3. Contact BIRO Mfg. Company for the nearest authorized service entity (250 plus worldwide) in your area.
THE BIRO MANUFACTURING COMPANY
1114 Main Street
Marblehead, Ohio 43440-2099
Ph. 419-798-4451
Fax 419-798-9106
E-mail: Service@biro saw.com
Web: http://www.birosaw.com
33
ITEM No.: 14313FH-304 PTCT: MD 1433FH-5-06-5
ITEM No.: 14313FH-304 PTCT: MD 1433FH 11-09-8 PPD
34
Loading...