Biro 1433FH User Manual

MODEL 1433FH
FIXED HEAD
POWER MEAT CUTTER
OPERATING AND SERVICE MANUAL
IMPORTANT NOTICE
This Manual contains important
be strictly followed when using
this equipment.
ITEM No. 14313FH-304
ITEM No.: 14313FH-304
MD 1433FH 11-09-8 PPD
TABLE OF CONTENTS
Page
NOTICE TO OWNERS AND OPERATORS ......................................................................................1
SAFETY TIPS ..........................................................................................................................................2
INSTALLATION .................................................................................................................................3-6
WARNING LABELS FOR POWER CUTTERS ................................................................................ 7
WARNING LABEL LOCATIONS ON MACHINE ...........................................................................8
BAND SAW SAFETY GUIDELINES ...................................................................................................9
OPERATION .........................................................................................................................................10
FOOD HANDLING TO PREVENT CONTAMINATION..............................................................10
TO PROCESS PRODUCT...................................................................................................................11
MAINTENANCE..................................................................................................................................12
GENERAL..............................................................................................................................................12
LUBRICATION .....................................................................................................................................13
PARTS DIAGRAMS........................................................................................................................14-23
OPERATOR’S NOTES .........................................................................................................................18
SWITCH ASSEMBLIES AND SERVICE PARTS ............................................................................23
WIRING DIAGRAMS.................................................................................................................... 24-28
CLEANING PROCEDURE.................................................................................................................29
WEARABLE SAW PARTS LIST .........................................................................................................30
PARTS LIST/ORDERING ...................................................................................................................31
PARTS ASSEMBLIES LIST/ORDERING .........................................................................................32
OPERATOR’S SIGNATURE PAGE....................................................................................................33
LIMITED WARRANTY .......................................................................................................................34
NOTICE TO OWNERS AND OPERATORS
BIRO’s products are designed to process food products safely and efficiently. Unless the oper­ator is properly trained and supervised, there is the possibility of a serious injury. It is the responsi­bility of the owner to assure that this machine is used properly and safely, strictly following the instructions contained in this Manual and any requirements of local law.
No one should use or service this machine without proper training and supervision. All opera­tors should be thoroughly familiar with the procedures contained in this Manual. Even so BIRO cannot anticipate every circumstance or environment in which its products will be used. You, the owner and operator, must remain alert to the hazards posed by the function of this equipment – particularly the SHARP MOVING BAND TYPE SAW BLADE. No one under eighteen (18) years of age should operate this equipment. If you are uncertain about a particular task, ask your supervi­sor.
This Manual contains a number of safe practices in the SAFETY TIP section. Additional warn­ings are placed throughout the Manual. Warnings related to your personal safety are indicated by:
Warnings related to possible damage are indicated by:
BIRO also has provided a wall chart to be posted near the equipment. If any warning label, wall chart, or Manual becomes misplaced, damaged, or illegible, please contact your nearest Distribu­tor or BIRO directly for a replacement.
Remember, however, this Manual or the warning labels do not replace the need to be alert and to use your common sense when using this equipment.
This Manual applies to 1433FH Power Meat Cutters with Fixed Heads.
1
– NOTE –
“A copy of this manual is included with each MODEL 1433FH SAW.”
“e descriptions and illustrations contained in this manual are not binding.
e manufacturer reserves the right to introduce any modification without
updating the manual.”
SAFETY TIPS
SHARP MOVING BAND TYPE SAW BLADE
TO AVOID SERIOUS PERSONAL INJURY
NEVER Touch This Machine Without Training and Authorization By Your Supervisor.
ALWAYS Read Operation and Parts Manual BEFORE Operating, Cleaning or Servicing.
ALWAYS Keep Hands Clear of Sharp Band Type Saw Blade and Other Moving Parts.
ONLY Use a Qualified Electrician to Install According to Local Building Codes: Machines
MUST Be Properly Grounded.
ONLY Install on Level, Non-Skid Surface in a Clean, Well-Lighted Area Away From Children
and Visitors.
DO NOT Attempt to Operate This Machine Until it has Been Inspected and Demonstrated by the
Seller – Recognized BIRO Representative.
DO NOT Alter or Modify This Machine in any Way From its Original Form. This Machine in its
Original Form Meets the Intent of O.S.H.A. Applicable Standards.
NEVER Operate with Saw Guard on Saw Guide Bar in the Raised Position or the Saw Guard
Removed from the Saw Guide Bar.
ALWAYS Adjust the Saw Guide Bar with Saw Guard to Within
1
2
" of Product to be Cut.
ALWAYS Use Supplied Safety End Cut Pusher Plate for Smaller Products or The Last Cuts of
Product.
DO NOT Use This Machine for Non-Food Products.
DO NOT Use This Machine to Cut Pigs Feet.
DO NOT Wear Gloves While Operating.
ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tagout Procedure to This
Machine BEFORE Removing Shrouds, Removable Guards, Covers, Doors, Fences or Panels for Cleaning, Servicing or Any Other Reason.
NEVER Leave Machine Unattended While Operating.
PROMPTLY REPLACE Any Worn or Illegible Warning Labels.
USE ONLY BIRO Parts and Accessories Properly Installed.
2
INSTALLATION
TO AVOID SERIOUS PERSONAL INJURY
PROPERLY INSTALL EQUIPMENT IN ADEQUATE WORK AREA
ALWAYS Read Operating and Parts Manual BEFORE Installation.
ALWAYS Use Qualified Technician and Electrician for Installation.
ALWAYS Install Equipment in Work area with Adequate Light and Space.
ONLY Operate on a Solid, Level, Non-Skid Surface.
DO NOT Attempt to Operate This Machine Until It has been Inspected and demonstrated by the
Seller – Recognized BIRO Representative.
DO NOT Alter or Modify This Machine in Any Way from its Original Form. This Machine in its
Original Form Meets the Intent of O.S.H.A. Applicable Standards.
NEVER Operate with Saw Guard on Saw Guide Bar in the Raised Position or the Saw Guard
Removed from the Saw Guide Bar.
ALWAYS Adjust Saw Guide Bar with Saw Guard to Within
1
2
" of Product to be Cut.
NEVER Operate Without all Warning Labels Attached and Wall Chart Posted.
USE ONLY BIRO Parts and Accessories Properly Installed.
1. Read this Manual thoroughly before installation and operation. Do not proceed with installation and operation if
you have any questions or do not understand anything in this Manual. Contact your local Distributor, or BIRO first.
2. Install machine on a level, solid, non-skid surface in a well-lighted work area away from children and visitors.
3. After installing machine in operational area, it is imperative that the four adjusting leg hex bolts be adjusted to level the machine.
4. To assemble meat gauge plate (Part No. A14275) to the machine; Loosen the lock knob (Part No. 272-10) on the right side of the meat gauge bracket. Remove the meat gauge gear rack (Part No. 14272) and insert into the meat gauge plate. Be sure to hold meat gauge arm so that the release handle is depressed. Re-install the gear rack by first inserting the rectangle end into the left hand meat gauge bracket, then swing the right hollow round end of the gear rack into the original lock position. Upon aligning the gear rack with the capscrew (Part No. 272-11), tighten the lock knob clockwise, fastening the locking cap screw into the hollow end of the gear rack, CHECKING for a secure assembly. Keep gear rack well oiled with food grade oil to insure free movement.
3
ALWAYS LEVEL MACHINE BEFORE USING
Item No. 16543 – Lower Shaft for Removable Wheel
6. The Model 1433 Lower Removable Wheel has been revised to include a keyway in the bore. Also an anti-rotation pin is now pressed into the lower shaft to prevent any inadvertent "spinning" of the wheel on the shaft.
NOTE – If the saw in which a new shaft is to be installed has a groove (keyway) in the bore of the lower wheel, press the taper pin (provided "loose") into the hole in the side of the shaft (see sketch).
If there is no groove (keyway) in the bore of the lower wheel, discard the taper pin and use the shaft without the pin.
7. The side platter bracket (Part No. S14214) is packed loose in the machine and must be installed on the left side of the base structure with the supplied hardware and checked for proper adjustment. Stationary platter must be flat.
8. Machine MUST be properly grounded. Use qualified electrician to install according to building codes.
WIRING MOTOR
(1) Interchange of motor current is made in motor outlet box. Leads are properly marked. Changing
instructions are on motor plate or inside junction box cover.
(2) All saws are wired 220 volts unless otherwise specified. Be sure motor specifications (voltage, cycle, phase)
match power supply line. Be sure line voltage is up to specification.
(3) Connect leads to machine in a manner that will be approved by local electrical inspectors.
(4) We recommend no less than No. 12 wire. If the leads are too light, machine may not have sufficient cutting
power and/or speed.
(5) The drive belt is packed loose in machine to prevent deformation, and must be installed on pulleys at time of
wiring motor.
(6) The BIRO Manufacturing Company is not responsible for permanent wiring, connection or installations.
9. All machines are tested at the factory, but electrical phasing for proper rotation may not match your electrical supply. All machines with removable lower wheel must be first test run for proper phasing with the lower wheel removed. Failure to remove the lower wheel could cause the wheel to become dislodged during testing.
All machines with removable lower wheel will display the following decal on the right hinged base door.
5
NOTE TO OWNER AND ELECTRICIAN: IF THIS MACHINE IS NOT CORD AND PLUG CONNECTED TO THE ELECTRICAL SUPPLY SOURCE, THEN IT SHOULD BE EQUIPPED WITH, OR CONNECTED TO, A LOCKABLE, MANUALLY OPERATED DISCONNECT SWITCH (OSHA 1010.147).
10. Placing blade on cutter: Unpack upper wheel assembly and hang on the hinge bracket in the head structure. Lift the nylon filler in the stationary bar. Hang the blade on the upper wheel and hold with right hand. With the left hand force the back of the blade between the front blade scrapers, located below the stationary bar. Lower the nylon filler. Be sure the blade is in the upper saw guide. The blade has dropped over the lower wheel. Switch hands holding the blade on the upper wheel. With the right hand, force the blade between the rear blade scrapers. The blade is now ready to be tightened.
11. Turn the blade tensioning handle clockwise until the tension mark is even with the bottom of the upper wheel hinge plate as shown. Carefully turn saw wheels by hand and watch for proper tracking of blade on the wheels.
12. The stationary platter (Part No. A14163) is placed on top of the base structure and held in place by two push-pull hold down rods (Part No. 14212W), located at the rear of the base.
13. The sliding meat carriage assembly (Part No. A16155EZ) is installed by turning the movable stop assembly (Part No. A16200) clockwise. After the carriage assembly is in the channel for operation, turn the movable stop counterclockwise to lock.
14. Make sure saw guide bar with saw guard is in its lowest position. Close head and base doors.
15. Push the start button. Check for proper phasing of the motor and proper tracking of the saw blade in the saw guides. Back of the blade should be centered in the lower saw guide (Part No. 119A) in the stationary bar. Blade should be moving down through the guide. Push the stop button to stop the machine.
16. Check placement of all warning labels, wall chart and Manual. Machine is ready for trained operators to process product. Post SAFETY TIPS wall chart within easy view of operator. Keep Manual available to operator.
17. Contact your local Distributor or BIRO directly if you have any questions or problems with the installation or operation of this machine.
6
SHARP SAW BLADE. HANDLE WITH EXTREME CAUTION.
KEEP HANDS CLEAR OF SHARP MOVING BAND TYPE SAW BLADE
WARNING LABELS
FOR BIRO POWER CUTTERS
7
8
ITEM No. 671
WALL CHART “BAND SAW SAFETY GUIDELINES”
ATTACH TO WALL IN VICINITY OF MACHINE IN EASY VIEW OF OPERATOR
9
1. Before Using, Make Sure:
Gauge Plate
And Other Components
Are Secure.
All Warning Labels and Guards Are In Place.
The Guide Bar
Is Adjusted To
1
2
Inch
Above The Product To Be Cut.
2. While Cutting:
Keep Hands and Fingers Away From Blade.
Keep Product Securely Against Gauge Plate.
Use End Cut Pusher
When Making
Final Cuts. Item No. 256P.
3. Before Cleaning:
Turn Off Power And Unplug.
Remove Saw Blade.
Use Extra Care When Handling The Saw Blade.
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