Bird Diagnostic System is trademark of Bird Electronic Corporation.
by Bird Electronic Corporation
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Safety Precautions
The following are general safety precautions that are not necessarily related to any specific
part or procedure, and do not necessarily appear elsewhere in this publication. These precautions must be thoroughly understood and apply to all phases of operation and maintenance.
WARNING
Keep Away From Live Circuits
Operating Personnel must at all times observe general safety precautions. Do not
replace components or make adjustments to the inside of the test equipment with the
high voltage supply turned on. To avoid casualties, always remove power.
WARNING
Shock Hazard
Do not attempt to remove the RF transmission line while RF power is present.
Capacitors can store a dangerous electrical charge. Avoid contact with all system
capacitors. If it is necessary to perform work near a system capacitor, be sure to discharge
the capacitor through a low resistance.
WARNING
Do Not Service Or Adjust Alone
Under no circumstances should any person reach into an enclosure for the purpose of
service or adjustment of equipment except in the presence of someone who is capable
of rendering aid.
WARNING
Safety Earth Ground
An uniterruptible earth safety ground must be supplied from the main power source to
test instruments. Grounding one conductor of a two conductor power cable is not
sufficient protection. Serious injury or death can occur if this grounding is not properly
supplied.
WARNING
Resuscitation
Personnel working with or near high voltages should be familiar with modern methods
of resuscitation.
WARNING
Remove Power
Observe general safety precautions. Do not open the instrument with the power on.
iii
Safety Symbols
WARNING
Warning notes call attention to a procedure, which if not correctly performed could
result in personal injury.
CAUTION
Caution notes call attention to a procedure, which if not correctly performed could
result in damage to the instrument.
The caution symbol appears on the equipment indicating there is
important information in the instruction manual regarding that particular area.
Note: Calls attention to supplemental information.
Warning Statements
The following safety warnings appear in the text where there is danger to operating and maintenance personnel and are repeated here for emphasis.
Caution Statements
The following equipment cautions appear in the text whenever the equipment is in danger of
damage and are repeated here for emphasis.
CAUTION
Bending RF cables can cause damage. When routing RF cables, the minimum
bend radius is 2 inches (25.4 mm). Do not bend the cables more than the
minimum bend radius. Failure to comply may result in permanent damage to
the cable and reduced equipment performance.
See page 6.
iv
Safety Statements
USAGE
ANY USE OF THIS INSTRUMENT IN A MANNER NOT SPECIFIED BY THE
MANUFACTURER MAY IMPAIR THE INSTRUMENT’S SAFETY PROTECTION.
USO
EL USO DE ESTE INSTRUMENTO DE MANERA NO ESPECIFICADA POR EL
FABRICANTE, PUEDE ANULAR LA PROTECCIÓN DE SEGURIDAD DEL
INSTRUMENTO.
BENUTZUNG
WIRD DAS GERÄT AUF ANDERE WEISE VERWENDET ALS VOM HERSTELLER
BESCHRIEBEN, KANN DIE GERÄTESICHERHEIT BEEINTRÄCHTIGT WERDEN.
UTILISATION
TOUTE UTILISATION DE CET INSTRUMENT QUI N’EST PAS EXPLICITEMENT
PRÉVUE PAR LE FABRICANT PEUT ENDOMMAGER LE DISPOSITIF DE
PROTECTION DE L’INSTRUMENT.
IMPIEGO
QUALORA QUESTO STRUMENTO VENISSE UTILIZZATO IN MODO DIVERSO DA
COME SPECIFICATO DAL PRODUTTORE LA PROZIONE DI SICUREZZA
POTREBBE VENIRNE COMPROMESSA.
v
SERVICE
SERVICING INSTRUCTIONS ARE FOR USE BY SERVICE - TRAINED
PERSONNEL ONLY. TO AVOID DANGEROUS ELECTRIC SHOCK, DO NOT
PERFORM ANY SERVICING UNLESS QUALIFIED TO DO SO.
SERVICIO
LAS INSTRUCCIONES DE SERVICIO SON PARA USO EXCLUSIVO DEL
PERSONAL DE SERVICIO CAPACITADO. PARA EVITAR EL PELIGRO DE
DESCARGAS ELÉCTRICAS, NO REALICE NINGÚN SERVICIO A MENOS QUE
ESTÉ CAPACITADO PARA HACERIO.
WARTUNG
ANWEISUNGEN FÜR DIE WARTUNG DES GERÄTES GELTEN NUR FÜR
GESCHULTES FACHPERSONAL.
ZUR VERMEIDUNG GEFÄHRLICHE, ELEKTRISCHE SCHOCKS, SIND
WARTUNGSARBEITEN AUSSCHLIEßLICH VON QUALIFIZIERTEM
SERVICEPERSONAL DURCHZUFÜHREN.
ENTRENTIEN
L’EMPLOI DES INSTRUCTIONS D’ENTRETIEN DOIT ÊTRE RÉSERVÉ AU
PERSONNEL FORMÉ AUX OPÉRATIONS D’ENTRETIEN. POUR PRÉVENIR UN
CHOC ÉLECTRIQUE DANGEREUX, NE PAS EFFECTUER D’ENTRETIEN SI L’ON
N’A PAS ÉTÉ QUALIFIÉ POUR CE FAIRE.
ASSISTENZA TECNICA
LE ISTRUZIONI RELATIVE ALL’ASSISTENZA SONO PREVISTE
ESCLUSIVAMENTE PER IL PERSONALE OPPORTUNAMENTE ADDESTRATO.
PER EVITARE PERICOLOSE SCOSSE ELETTRICHE NON EFFETTUARRE
ALCUNA RIPARAZIONE A MENO CHE QUALIFICATI A FARLA.
vi
About This Manual
This manual covers the operating and maintenance instructions for the following models:
7001B200-1
Changes to this Manual
We have made every effort to ensure this manual is accurate. If you discover any errors, or if you
have suggestions for improving this manual, please send your comments to our Solon, Ohio factory. This manual may be periodically updated. When inquiring about updates to this manual
refer to the part number and revision on the title page.
Contents
Chapter Layout
Introduction - Introduces the external features and functions of the unit, equipment pro-
vided, and options available.
Installation - Provides information about connecting the instrument to your equipment.
Operating Instructions - All instructions necessary to operate the equipment are contained
in this chapter.
Maintenance - Parts lists and repair instructions are also in this chapter.
DeviceNet - Covers the operation and programming nuances of DeviceNet.
The Bird Diagnostic System (BDS) is a broadband (1 MHz to 500 MHz) RF monitoring and diagnostic system designed
to be used in a 50 or non-50 ohm environment. It is comprised of three components:
•In-line RF sensor
•A receiver that processes the real-time sensor data
•A cable that connects the sensor to the receiver
The sensor, which consists of passive, temperature stable components, is inserted into an RF delivery system where
it couples voltage and current signals and sends that data to the receiver through the cable assembly. The receiver
converts the incoming analog signal to digital data and then processes the data and makes it available to the communication port. The user’s system communicates with the receiver through the communication port.
There are two modes of operation:
•Standard Tracking Mode
•Spectral Search (Sweep) Mode
In both operating modes, there are two data monitoring modes:
•Low resolution data monitoring (8 bit ADC)
•High resolution data monitoring (12 bit ADC)
The BDS also has the capability to locate arc transients. These operating modes are explained in the following sections.
Standard Tracking Mode
In the Standard Tracking mode, the BDS collects voltage and current information for user specified fundamental frequencies. Up to five fundamental frequencies can be specified to monitor. For each fundamental frequency, up to 15
harmonic frequencies can also be monitored (in addition to the fundamental) and a subset of up to 6 mixing products can also be monitored. The BDS reports voltage amplitude, current amplitude, and phase information as a data
set for each specified fundamental frequency.
Example - Select 2 MHz as the first fundamental frequency (F1) and 13.56 MHz as the second fundamental frequency (F2), and specify two harmonics for F1 (H1 and H2) and one harmonic for F2 (H1), the results
would be grouped as a set for each fundamental frequency as shown in the following table (note that H0 is
the same as the fundamental frequency and that N represents the N
DatasetFundamentalHarmonicData
1F1 (2MHz)H0 (F1)2.0MHz, V,I,phase
F1 (2MHz)H1 (2F1)4.0MHz, V,I,phase
F1 (2MHz)H2 (3F1)6.0MHz, V,I,phase
F2 (13.56MHz)H0 (F2)13.56MHz, V,I,phase
The Spectral Search (Sweep) Mode is used to get an overall view of the spectral components in a given frequency band. It
sweeps across a frequency band, from start to stop frequency, displaying the amplitude at each frequency step.
The user defines the frequency band by entering a start frequency, a stop frequency, and a step increment. The BDS
produces power spectral density information for each detected frequency in the band in accordance with the step
increment value (Fig. 1).
Figure 1 Spectral Search (Sweep) Operating Mode
Arc Detection
The BDS has the ability to locate and report arc/transient events. The user can define the parameters of what a transient
may look like in their system, specifying arc length, and impulse change in dB. This feature is available in both Standard
Tracking and Spectral Search modes and in both 12-bit and 8-bit resolution.
Figure 2 Typical Arc Detection Image
.
BDS Sensors
The BDS requires a non-intrusive passive RF sensor. The sensor is purchased separately based upon the specifications of the end user’s requirements.
2
Items Supplied
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•Receiver unit
•Instruction Manual
•BDS GUI Software
Communication Options
The Bird Diagnostic System offers the following methods of communication:
•BDS GUI
•DeviceNet
•Customer defined
Theory of Operation
The Bird Diagnostic System (BDS) is a real-time RF measurement system that consists of a sensor, a sensor cable, and a
receiver. The sensor is mounted in the host system’s RF delivery system where it simultaneously measures voltage and
current (both magnitude and phase of each) and sends the data to the receiver. Each component of the BDS (sensor,
sensor cable, receiver) is calibrated separately and contains its own calibration constants which permits interchangeability without recalibration. A sensor, sensor cable, or receiver can be replaced with minimal loss of accuracy.
The receiver processes the sensor data and makes it available to the communication ports. The receiver consists of RF input
conditioning circuits, A/D converters, a high-speed signal processor, and input / output connectors (Figure 3, page 3).
The A/D converters convert the analog RF signal to digital information for processing; the high-speed signal processor converts the signal from the time domain to the frequency domain while maintaining the correct phase relationship of each harmonic to its fundamental frequency.
The output of the BDS contains information about the RF including up to five fundamental frequencies (amplitude of
both voltage and current and their phase for each fundamental frequency) and up to 15 overtones for each fundamental frequency (amplitude of both voltage and current and their phase for each harmonic, and also the phase relationship of each harmonic to the voltage component of its specific fundamental frequency). With this data set (voltage,
current, and phase), power () and impedance () can be determined for each fundamental and harmonic frequency.
Users can choose number of fundamental frequencies (up to five) and associated harmonics (up to 15 for each fundamental frequency) that are acquired and processed. Choosing a small number of fundamental and harmonic frequencies reduces the computing time and, therefore, provides output data faster than choosing a larger number of
fundamental and harmonic frequencies. See “Frequency Tracking” on page 40.
The host system can communicate with the BDS receiver through any of the methods outlined in Communication
Options, page 3.
Figure 3 Bird Diagnostic System Block Diagram
3
4
Chapter 2Installation
Unpacking and Inspection
1.Carefully inspect shipping container for signs of damage.
2.Do one of the following:
•If the shipping container is damaged, do not unpack the unit. Immediately notify
the shipping carrier and Bird Electronic Corporation.
•If the shipping container is not damaged, unpack the unit. Save shipping materi-
als for repackaging.
3.Inspect unit for visual signs of damage.
Note: If there is damage, immediately notify the shipping carrier and Bird Electronic Corporation.
Installing the Receiver
The receiver has cooling fans inside and air vents on both ends of the case. For proper operation, be sure to install
the receiver in a location that permits free air flow around and through the unit (Figure 1).
Place the receiver in a suitable location within the length of the cables from the sensor. The receiver can be installed
free standing or secured in place using the six mounting holes in the bottom of the case. To secure the receiver in
place, first remove the four rubber feet then secure the unit using 6-32 screws that will not extend inside the
receiver case more than one inch (1.0 in or 25.4 mm). (Figure 2).
The BDS receiver requires an external +24 V DC power source for operation. The operating voltage is supplied
through the Power In +24V connector located on the reat side of the reciever.
Bending RF cables can cause damage. When routing RF cables, the minimum
bend radius is 2 inches (25.4 mm). Do not bend the cables more than the
minimum bend radius. Failure to comply may result in permanent damage to the
CAUTION
cable and reduced equipment performance.
1.Connect the sensor RF In connector to the feed side of the host RF source cable.
2.Connect the sensor RF Out connector the load side of the host RF source cable.
Figure 3 Sensor Cable Connections
ItemDescription
1RF output connector
2RF input connector
3Current connector, SMA standard polarity
4Temperature / data connector, 7 pin
5Voltage connector, SMA reverse polarity
6
Connecting the Sensor and Receiver Cables
1.Connect the current and voltage cables to the sensor (Figure ).
2.Torque the SMA connectors to 1.55 Nm (±0.15 Nm).
Note: The SMA connector on the current sensor cable has a standard center
conductor and the SMA connector on the voltage sensor cable has a reverse
polarity center conductor.
3.Connect the temperature/data cable to the sensor.
4.Connect the current and voltage data cables to the receiver (Figure on page 7).
Torque the SMA connectors to 1.55 Nm (±0.15 Nm).
5.Connect the temperature / data cable to the receiver.
6.Connect the external power supply (24 VDC) to the Power connector on the rear of
the receiver. Refer to Appendix 8 for pinout data for the DeviceNet connector.
7.Apply power to the power supply and verify that the Power On LED on the receiver
lights.
8.Verify communication with the host computer.
Figure 4 Receiver Cable Connections from Sensor
ItemDescription
1Current sensor connector
2Voltage sensor connector
3Sensor temperature / data connector (DB-9)
Installing the BDS Graphical User Interface Application
1.Run “7001A242-X_BDSGUI_setup-X.exe”.
Note: This will create a short under the start menu folder “Start Bird->Bird
Technologies Group->BDS GUI.”
2.Copy the shortcut onto the PC’s desktop (optional).
7
8
Chapter 3Operating Instructions
Overview
The BDS GUI is used to configure the BDS receiver and obtain measurement data from the system. There are two
modes of operation: Standard Tracking and Spectral Search. In addition, the BDS provides arc/transient detection
capability that is available in both operating modes.
There are two sampling resolutions for all modes: 8-bit, 1G sample/second, and 12-bit, 200M sample/second.
•The 12-bit sampling mode allows for a 1-100 MHz tracking range with a wider dynamic range, higher accu-
racy, and better repeatability than the 8-bit mode.
•The 8-bit mode allows for a wider tracking range of 1-500MHz at the expense of narrower dynamic range
and less repeatability as compared to 12-bit mode.
The BDS accurately measures voltage (V), current (I) and phase (P) in both Standard Tracking and Spectral Search operating
modes. The BDS GUI uses these three basic parameters to derive other quantities such as power and impedance.
Setting Up the BDS
Configuring Network Settings
Note: These instructions apply to a Windows XP PC.
1.Connect an Ethernet cable to Port 1 on the BDS receiver front panel.
2.Select “Start->Control Panel->Network Connections” from Windows XP
3.Double-click your local area connection and click the "Properties" button.
4.Scroll down and double-click "Internet Protocol (TCP/IP)".
5.Select "Use the following IP address".
6.Enter the following settings:
•IP address: 192.168.0.100
•Subnet mask: 255.255.255.0
•(Gateway is ignored)
7.Click the "OK" button for the "Internet Protocol (TCP/IP) Properties" dialog.
8.Click the "OK" button to apply the connection properties.
Note: The BDS Web UI can reconfigure its network settings, such as reassigning IP addresses, defining a domain name, and enabling DHCP. Refer to the BDS
“Quick Start Guide” for instructions on the BDS Web UI.
Restoring PC Network Connection to Use DHCP
1.Follow steps 1-3 above.
2.Select "Obtain an IP Address Automatically".
3.Click the "OK" button for the "Internet Protocol (TCP/IP) Properties" dialog.
4.Click the "OK" button to apply the connection properties.
9
Establishing a Connection to the BDS Receiver
These instructions cover connecting to the receiver using a direct PC-to-receiver Ethernet connection on port 1 (left port).
1.Connect an Ethernet cable connected from the PC to port 1 on receiver.
Note: It does not have to be a crossover cable, the BDS will auto-negotiate the
hardware.
2.Apply power to the BDS receiver.
3.Confirm that the yellow LED (the one on right) of port 1 is illuminated.
4.Wait for the BDS to finish booting.
Note: The four status LED’s on the front panel will all turn green when the BDS
is ready (GGGG).
Note: If there is not a probe connected, the following pattern will be displayed:
GGGY. Any other pattern indicates a possible system failure. See “Status LEDs”
on page 13 for more information.
5.Using the BDS GUI, Select “Connection->New…” from the main menu.
6.Enter the following IP address of port 1 in the “Address:” field: 192.168.0.151
7.Click the “Connect” button.
Note: “CONNECTED” should be displayed in the left-most indicator field of the
main status bar at the bottom of the application window.
Note: The BDS GUI will save your connection settings as defaults. If disconnected from the receiver, a connection can be reestablished by either clicking the
“Connection” icon, using “Connection->Open”, or simply by starting a data
acquisition. This also works on subsequent launches of the BDS GUI application.
For more information see the "Connection Options" on page 10.
There are two modes of operation with the Bird GUI: Standard Tracking and Spectral Search (Sweep). In addition, the
BDS also has arc detection capability that is available in both operating modes. In all modes data is captured in 12-bit
hi-resolution (Hi-res) or in 8-bit low-resolution (Low-res).
Connection Options
The BDS GUI communicates with the receiver over Ethernet. In order to establish a connection to the BDS receiver you
first need to make sure that the receiver must be on the subnet (it has an IP address that is addressable by the PC).
Figure 1 Connection Dialog
Address - The IP address or host name of the BDS receiver.
Note: Default IP addresses:
•Ethernet Port 1 (left): 192.168.0.151
•Ethernet Port 2 (right): 10.10.0.29
10
Port - The TCP/IP socket port (always 10050).
Reconnection - Mark this checkbox to have the BDS GUI automatically reconnect when it loses connection with
the receiver or if a connection fails.
Timer Interval - The time in seconds to wait before the next reconnection attempt is made.
Connect button – Establishes a connection with the receiver at the given address. Closes the dialog and saves the
settings to the system registry.
Cancel button – Exits the dialog without applying the connection.
Applying Power
The Bird Diagnostic System receiver requires an external customer supplied 24 VDC power source capable of delivering 1 amp. DC power is delivered through the Power In connector.
9Ethernet Connection (Port 2)
10Ethernet Connection (Port 1)
11Devicenet buad rate switch (not available on all models)
12Devicenet address switches (not available on all models)
13Devicenet status LEDs (not available on all models)
14Analog I/O connector (DB-15)
15Sensor temperature / data connector (DB-9)
12
Status LEDs
The receiver has four status LEDs. Each LED can have four conditions, off (O), on green (G), on yellow (Y), and on red
(R). The four letters in the LED code column are arranged left-to-right as viewed on the instrument. The letters indicate the condition of each LED. The meaning of the code is in the description column.
CodeDescription
OOOONo power applied
RRRRCPU Exception to unknown vector
ORORRAM Failure
ORROBootloader checksum failure
ORRRKernel Failure
OOORCPU Fault - Illegal instruction
OOROCPU Fault - Address error
OORRCPU Fault - Unimplemented A-line
OROOCPU Fault - Unimplemented F-line
YYOOBootloader RAM test pass
YYYOBootloader loaded
YYYYBootloader running
GYYYOperating system loaded
GGYYOperating system running
GGGYMain applications running, but calibration data has not
been loaded (the probe is disconnected).
GGGGSystem is ready with all components connected and
all calibration data loaded.
YGGYLoading FPGA image.
RYYYDSP Error – general or initialization failure.
Provides standard file operations for opening and saving BDS Documents.
New – Creates a new BDS document.
Note: The new document will inherit the properties of the previous document, including measurement and
scan options.
Open… - Opens a BDS document from a file.
Note: This will currently open “BDS Capture Files” and not CSV files.
Close – Closes the active document.
Note: This will stop data acquisition (if running).
Save – Saves the active BDS document in the previously selected format (BDS or CSV).
Note: This will stop data acquisition (if running).
Save As… Saves the active BDS document in a number of formats. See Figure 3.
Note: This will stop data acquisition (if running).
Recent Document List - List of recently opened documents.
Exit – Closes the BDSGUI application.
Note: Automatically stops data acquisition and disconnects from the BDS receiver.
Figure 3 Save As Menu Option
Connection
New… - Displays the “Connection Options” dialog (see Connection Options).
Close – Closes the current connection to the BDS receiver.
Mode
Offers menu items for configuring and operating a Mode. This menu is context-sensitive to the currently active
mode (Tracking or Spectral Search).
Start Free Run / Start Sweep – Starts an acquisition.
Start Trigger – Starts an acquisition based on an event trigger (Tracking Mode only).
14
Stop – Stops data acquisition.
Halt Mode – Stops the BDS measurement process for the active mode.
Switch To->Tracking Mode – Changes the active mode to Standard Tracking Mode.
Switch To->Spectral Search Mode – Changes the active mode to Spectral Search (Sweep) Mode.
Gain Ctrl… - Displays the “Gain Control” dialog (see Gain Control Options).
Options… - Displays the options dialog for the active mode.
View
Offers menu items for selecting a new view of a BDS document, configuring a view, or showing toolbars. The menu is
context-sensitive to the currently active mode (Tracking or Spectral Search).
Standard Tracking Mode View Menu Items:
Table – Display the document data in tabular format.
Time Plot – Display the document data plotted on a graph over time.
Waveform – Show the most recent dataset as a reconstructed waveform.
Note: Relative phase information must be requested to display data in this view. Relative phase is
requested by selecting the “Enable relative phase measurements” option in the Standard Tracking Mode
options.
Dataset… - Display the “Dataset Number” dialog, allowing the user to show data for a single measurement.
Spectral Search Mode View Menu Items:
Peaks – Display a table of peaks that have been located in the sweep data.
Sweep – Display amplitude over frequency.
Markers… - Display the “Markers” dialog, allowing the user to enable/disable markers and set their positions on
the graph.
View Menu Items Shared between both Operating Modes:
Toolbars – Display or hide the various toolbars.
Status Bar – Display or hide the main status bar.
Options… - Launch the “Display Options” dialog (see Display Options).
Window
Presents standard window menu options.
New Window – Creates a new View window from the active window.
Cascade – Aligns windows on top of one another.
Tile – Aligns windows in a tile pattern so that no windows overlap.
Arrange Icons
Active Window
Tools
Provides some supplemental applets.
Arc Data Viewer… - Displays the “Arc Detect Data Archive” dialog, allowing the user to download Arc Detect cap-
ture files that are stored on the receiver.
Help
Show Help – Shows this help document.
About - Displays the “About” dialog, showing the application version and date information.
15
Toolbars
Toolbar icons are described from left to right.
Standard
Standard Windows file save and load buttons.
Connection
Connect – Click the green button on the left to connect to the BDS receiver using the IP Address of the receiver
saved in the system registry.
Disconnect – Click the red button on the right to close your connection to the BDS receiver.
Scan
Start Button – Starts a new data acquisition (Free Run, Trigger, or Sweep). Pressing the green button will start the
data acquisition, or selecting from the drop-down arrow will start a specific scan mode.
Note: This has the same functionality as the “Mode->Start” menu items.
Stop Button – Pressing the red button will stop data acquisition.
Note: This has the same functionality as the “Mode->Start” menu items.
Graph
Table – Press the left button to show the document data in tabular format.
Time Plot – Press the middle-left button to show the document data plotted on a graph over time.
Note: That this will display a “Sweep View” if in Spectral Search mode.
Waveform – Press the middle-right button to show the most recent dataset as a reconstructed waveform.
Note: This view does not apply while in Spectral Search mode.
Smith Chart – Press the right button to show collected data as a Smith chart. Smith chart data is plotted normal-
ized to 50 Ohms.
Note: This view does not apply while in Spectral Search mode.
Options
Standard Tracking Mode Options –Press the red reticule icon the left to display the Standard Tracking Mode
options dialog.
Spectral Search Mode Options –Press the broom icon on the right to display the Spectral Search (Sweep)
Mode options dialog.
16
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