BinMaster BMRX-GRSS-1-GRP-1, BMRX-115VAC, BMRX-GRFC-1-GRP-3, BMRX-GRFC-1-GRP-2, BMRX-GRFC-1-GRP-1 User manual

BMRX Series

Rotary Level Indicator

BinMaster: Division of Garner Industries

OPERATING INSTRUCTIONS

PLEASE READ CAREFULLY

927-0252 Rev C 0812

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TABLE OF CONTENTS

GENERAL SPECIFICATIONS ............................................................................................ 3

SAFETY SUMMARY .......................................................................................................... 4

1.0 INTRODUCTION ......................................................................................................... 5

2.0 INSTALLATION ............................................................................................................ 5

2.1 Location and Mounting ......................................................................................... 5

2.2 Input Power and Field Wiring. .............................................................................. 6

2.3 Grounding. ............................................................................................................ 6

3.0 DPDT RELAY ............................................................................................................... 7

3.1 Fail-Safe High ....................................................................................................... 7

3.2 Fail-Safe Low ........................................................................................................ 7

4.0 WARRANTY AND CUSTOMER SERVICE ................................................................ 8

5.0 DISPOSAL ................................................................................................................... 8

EUROPEAN DECLARATION OF CONFORMITY.. .................................................... 9

BMRX SERIES ROTARY LEVEL INDICATOR

927-0252 Rev C 0812

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SPECIFICATIONS

BMRX GENERAL SPECIFICATIONS

Supply: AC MODELS 24 VAC, 115 VAC, or 230 VAC 50/60 Hz

Supply Tolerance: -15% +10%

Load: AC Model = 5.5 VA; DC Models = 1 VA

DC MODELS 12 VDC or 24 VDC

BMRX SERIES ROTARY LEVEL INDICATOR

Ambient Temperature: (Electronics)

Enclosure: Type 4X, 5, 7, 9, & 12 (Hazardous Location Class I,

Groups C & D / Class II, Groups E, F & G)

DPDT Relay Output: 10 Amps 250 VAC

Fail-Safe: Switch selectable “High” or “Low” level modes

Mounting: 1-1/4” NPT

Conduit Entry: 3/4” NPT

Shaft Seal: 1/2 micron, 30 PSI

Enclosure: Die cast aluminum, FDA recognized powder coat nish

-40°F to +158°F (-40°C to +70°C)

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SAFETY

SAFETY SUMMARY

Review the following safety precautions to avoid injury and prevent damage to the equipment.

The product should be installed, commissioned, and maintained by qualied and authorized
personnel only.

Install according to installation instructions and comply with all National and Local codes.

Use electrical wire that is sized and rated for the maximum voltage and current of the application.

Properly ground the enclosure to an adequate earth ground.

Observe all terminal and relay contact ratings as called out on the nameplate and in
the installation manual.

Ensure that the enclosure cover is in place and secured tightly during normal operation.

In potentially wet environments thoroughly seal all conduit entries.

If this product is used in a manner not specied by the manufacturer, the safety protection
could be compromised.

Safety Terms and Symbols

WARNING: Warning statements identify conditions or practices that could result in

injury or loss of life. Risk of electrical shock.

CAUTION: Caution statements identify conditions or practices that could result
in damage to this product or other property.

BMRX SERIES ROTARY LEVEL INDICATOR

927-0252 Rev C 0812

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INTRODUCTION

1.0 INTRODUCTION

The BinMaster BMRX is a rotating paddle style level sensor which provides reliable point level
detection for bulk solids, including powder, pellet, and granular materials. The unit has a switch
selectable fail-safe relay that will fall to a "safe" condition in the event of a power failure.

The BMRX motor rotates the drive shaft and paddle at 1 RPM ( 2 RPM on 24 VDC Model). When
the vessel material lls to the level of the indicator paddle, the material causes the paddle to stop
rotating indicating a covered condition. When the material falls away, the paddle starts rotating
again to indicate an uncovered condition.

2.0 INSTALLATION

Figure 1

2.1 Location and Mounting

TOP MOUNT

(For mounting plate options see Figure 4 on page 6)

1. Locate and cut hole in top of bin to t outside diameter
of 1-1/4” pipe coupling (1.950”).

2. Position coupling halfway into bin and weld.

3. Turn unit so conduit opening is in desired location.

4. Add 1/4” extension pipe to desired length with standard 1/4”
coupling on bottom end.

5. Cut 1-1 /4” support pipe approximately 4” shorter than overall
length of 1/4” pipe shaft when used with exible coupling.

6. Insert 1-1/4” pipe into coupling and tighten.

7. Insert paddle into 1/4” coupling and drill holes for lock pins.

BMRX SERIES ROTARY LEVEL INDICATOR

SIDE MOUNT

(For mounting plate options see Figure 5 on page 6)

1. Locate and cut hole in side of bin to t outside
diameter of 1-1/4” pipe coupling.

2. Weld on half of standard 1-1/4” pipe coupling to
bin wall ush with inside of bin.

3. Insert hub into coupling and turn until conduit
opening is in blown position.

4. Screw paddle into place and replace lock pin.

5. Shaft and paddle should be shielded in low level
mounting when subjected to material ow.

6. For side mount, a solid coupler is recommended.

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Figure 2

0812927-0252 Rev C

MOUNTING PLATES

POWER IN -- NEUTRAL / LINE or (-) on DC Models

Mounting plates are necessary when a completely assembled unit is to be mounted on the bin
wall from the outside. A 5-1/2” hole is cut in the bin. Six bolt holes are drilled around the hole to
match the mounting plate. The plate, with the unit attached, is then bolted in place. All mounting
plates are available in carbon and stainless steel.

For use with all rotary
level controls. This
model is used for
top of bin installa­tions where shaft
extensions and shaft
guards are required.

Figure 4

For use with all
rotary level
controls. This
model is used
primarily for
side of bin
installations.

Figure 5

Half Coupling Mounting PlateFull Coupling Mounting Plate

BMRX Wiring

2.2 Input Power and Field Wiring

The BMRX is available in AC and DC Models. The AC Models are available to be pow-

ered from 24 VAC, 115 VAC, or 230 VAC 50/60 Hz supply voltages. The DC Models are
available to be powered from 12 VDC or 24 VDC supply voltages. See the voltage rating on the
nameplate for the appropriate supply voltage. Field wiring should conform to all national and
local electrical codes and any other agency or authority having jurisdiction over the installation.
For power input, use wire that is sized and rated for the maximum voltage and current as per
equipment ratings and has a temperature rating of at least 70

°

C. For relay outputs, use wire
that is sized and rated for the maximum voltage and current as per application, up to 250
VAC 10A, and has a temperature rating of at least 70°C. Installation shall be done by
qualied personnel.

BMRX SERIES ROTARY LEVEL INDICATOR

Input Power

Power input to the BMRX is connected to the

LINE terminals labelled L and N.

AC Models

On AC models if one of the conductors
is grounded, it should be connected to
the N terminals. The ungrounded conductor

RELAY CONDITION

FAIL SAFE

SWITCH

POSITION

HIGH
LOW

PADDLE CONDITION

UNCOVERED COVERED
ENERGIZED DE-ENERGIZED

DE-ENERGIZED ENERGIZED

CONTACT POSITION WHEN

RELAY IS DE-ENERGIZED

should be connected to the L terminal.
If neither conductor is grounded then one
of them is connected to the N terminal
and the other to the L terminal.

DC Models

POWER IN -- LINE or (+) on DC Models

On DC models the negative
conductor should be connected to the
N terminal and the positive conductor
should be connected to the L terminal.

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GROUND

Figure 6

2.3 Grounding

UNCOVERED COVERED

FAIL SAFE "LOW" RELAY CONTACT POSITION

UNCOVERED COVERED

FAIL SAFE "HIGH" RELAY CONTACT POSITION

An equipment grounding connection (earth ground) must be supplied to the unit for safety.
Connect the ground conductor to the green equipment grounding screw identied in the
enclosure.

3.0 DPDT RELAY

The DPDT relay utilizes a Fail-Safe selector switch. There are 2 positions for this switch, High
(H) and Low (L). A Fail-Safe condition means that the DPDT relay contact positions are set up
so that in the event of a power failure the relay will be de-energized and the contacts will indicate
a condition that is deemed safe for the application.

3.1 Fail-Safe High

Fail-Safe High means that the relay will be energized when the paddle is rotating (uncovered)
and will de-energize when the probe is covered. In this mode, a power failure will cause the
relay contacts to indicate that the paddle is covered, whether it is or not.

Figure 7

FAIL-SAFE “HIGH” RELAY CONTACT POSITION

BMRX SERIES ROTARY LEVEL INDICATOR

UNCOVERED COVERED

1 1 1 2 2 2

NC C NO NO C NC

3.2 Fail-Safe Low

Fail-Safe Low means that the relay will be de-energized when the paddle is rotating (uncovered)
and will energize when the paddle is covered. In this mode, a power failure will cause the relay
contacts to indicate that the paddle is uncovered whether it is or not.

FAIL-SAFE “LOW” RELAY CONTACT POSITION

UNCOVERED COVERED

1 1 1 2 2 2

NC C NO NO C NC

Figure 8

1 1 1 2 2 2

NC C NO NO C NC

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1 1 1 2 2 2

NC C NO NO C NC

0812927-0252 Rev C

4.0 WARRANTY AND CUSTOMER SERVICE

4.1 Limited Warranty

The manufacturer warrants this equipment for two (2) years according to the following terms:

1. This warranty extends to the original purchaser only and commences on the date of
original purchase. The original purchaser must mail to the manufacturer the "Warranty
Registration" card to conrm the equipment purchase. Failure to do so may void the
warranty.

2. The manufacturer will repair or replace any part of this equipment found to be defective,
provided such part is delivered prepaid, to the factory. Manufacturer's obligation
is limited to the cost of material and labor to repair or replace and does not include
transportation expenses.

3. This warranty shall not apply to any product that has, in our judgment, been tampered
with, altered, subject to misuse, neglect or accident. In addition, the warranty does not
extend to repairs made necessary by normal wear.

4. This warranty is in lieu of all other warranties, expressed or implied.

BMRX SERIES ROTARY LEVEL INDICATOR

4.2 Customer Service

BinMaster offers a toll-free Customer Service phone number 1-800-278-4241. You may call the
Customer Service Department for technical and application assistance Monday through Friday
from 8:00 AM to 5:00 PM Central Time. International customers call us at [phone] or
reach us via fax at [phone].

5.0 DISPOSAL

This product consists of materials that can be recycled by specialized recycling companies.
It uses recyclable materials and the electronics are designed to be easily separated. Consult
local authorities for proper disposal locations.

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Declaration of Conformity

BinMaster Level Controls
7201 North 98th Street
Lincoln, NE 68507-9741
Phone: [phone], Fax: [phone]

BinMaster declares that all models of the BMRX level control devices as listed below comply
with the following directives and harmonized standards. This product if installed, operated and
maintained as described in this manual will provide a safe and reliable point level control device
for bulk solid materials.

Low Voltage Directive 73/23/EEC
Standard IEC 61010-1:2001

Product: Rotary point level control device
Models: BMRX AC Models 24 VAC, 115 VAC, and 230 VAC; DC Models 12 VDC and 24 VDC

All test reports and documentation are held and can be obtained from BinMaster.

Manufacturing Location: Lincoln, Nebraska, USA

Scott McLain
President
3/25/2008

BMRX SERIES ROTARY LEVEL INDICATOR

0812927-0252 Rev C

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Mounting Instructions

Always mount unit with
conduit opening down

Conduit Seal

When installing this level indicator in environments where it is possible for moisture or moist
air to enter the enclosure through the electrical conduit, the conduit opening should be
sealed with a duct seal compound or putty appropriate for the purpose.

BMRX SERIES ROTARY LEVEL INDICATOR

927-0252 Rev C 0812

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www.GlobalTestSupply.com