Binks SG-2 PLUS 80-600, SG-2 PLUS 80-601 Service Manual

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SERVICE MANUAL

SG-2 PLUSTM 2 QT. PRESSURE CUPS

MODEL NO. 80-600 (STANDARD) MODEL NO. 80-601 (WITH OSCILLATING AGITATOR)

INTRODUCTION

Binks SG-2 PlusTM Pressure Cup is ideal for component spraying and industrial applications where small batch production spraying is required. The 2 qt. capacity is sufficient to complete large spray jobs without refilling the cup. Its lightweight and rugged construction is excellent for portability allowing the operator to make fluid and air control adjustments quickly and efficiently at the spray station.

The internal construction is designed for waterborne and solvent base materials.

Other features include:

• Stainless steel pick-up tube, fluid fittings and removable plastic liner makes it corrosion resistant.

• “Wide-mouth” opening allows easy cleaning, plastic liner removal and quick color change.

• Positive grip carrying handle for operator comfort.

• Wide stainless steel base for stability and corrosion resistance.

• 0-10 psig fluid pressure range.

• Optional 0-50 psig pressure kit (80-619) available for high viscosity fluids.

• Fluid agitator on model 80-601 for paints requiring continuous agitation.

• Silverstone® coating on interior and exterior of lid.

SPECIFICATIONS

MAX. WORKING PRESSURE .............50 psig 3.5 KG/cm

OVERALL HEIGHT .....................15 11/16 in. 39.88 cm

BASE DIAMETER ......................6 in. 15.24 cm

DIA. ACROSS CLOSED CLAMPS...........8 1/16 in.

DIA. ACROSS OPEN CLAMPS ............8 1/16 in.

AIR INLET & OUTLET CONNECTION SIZE ...1/4 NPS (m) --

FLUID OUTLET CONNECTION SIZE ........3/8 NPS (m) --

FLUID CAPACITY ......................2 Qts. (U.S.) 1.9 Liters

WEIGHT

STANDARD UNIT . . . . . . . . . . . . . . . . . . . . 4 lb.14oz. 2.21 kg.

UNIT WITH AGITATOR ...............5 lb. 7oz. 2.47 kg.

! WARNING

ll air and fluid pressure in the system must be relieved before servicing the cup and before cup is filled or cleaned. Attempting to service the cup while pressurized could result in damage to components or personal injury.

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20.47 cm

MODEL NO. 80-600 (Standard)

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In this part sheet, the words WARNING, CAUTION and NOTE are used to

emphasize important safety information as follows:

WARNING

Hazards or unsafe practices which

could result in severe personal

injury, death or substantial property

damage.

Read the following warnings before using this equipment.

READ THE MANUAL

Before operating finishing equipment, read and understand all

safety, operation and maintenance information provided in the

operation manual.

OPERATOR TRAINING

All personnel must be trained before operating finishing

equipment.

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture,

malfunction, or start unexpectedly and result in serious injury.

LOCK OUT / TAG-OUT

Failure to de-energize, disconnect, lock out and tag-out all power

sources before performing equipment maintenance could cause

serious injury or death.

AUTOMATIC EQUIPMENT

Automatic equipment may start suddenly without warning.

PRESSURE RELIEF PROCEDURE

Always follow the pressure relief procedure in the equipment

instruction manual.

KEEP EQUIPMENT GUARDS IN PLACE

Do not operate the equipment if the safety devices have been

removed.

KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT

IN CASE OF AN EMERGENCY

WEAR SAFETY GLASSES

Failure to wear safety glasses with side shields could result in

serious eye injury or blindness.

INSPECT THE EQUIPMENT DAILY

Inspect the equipment for worn or broken parts on a daily basis.

Do not operate the equipment if you are uncertain about its

condition.

NEVER MODIFY THE EQUIPMENT

Do not modify the equipment unless the manufacturer provides

written approval.

NOISE HAZARD

You may be injured by loud noise. Hearing protection may be

required when using this equipment.

CAUTION

Hazards or unsafe practices which

could result in minor personal injury,

product or property damage.

WARNING

PROJECTILE HAZARD

You may be injured by venting liquids or gases that are released under pressure, or flying debris.

PINCH POINT HAZARD Moving parts can crush and cut. Pinch points are basically any areas where there are moving parts.

STATIC CHARGE Fluid may develop a static charge that must be dissipated through proper grounding of the equipment, objects to be sprayed and all other electrically conductive objects in the dispensing area. Improper grounding or sparks can cause a hazardous condition and result in fire, explosion or electric shock and other serious injury.

WEAR RESPIRATOR Toxic fumes can cause serious injury or death if inhaled. Wear a respirator as recommended by the fluid and solvent manufacturer’s Safety Data Sheet.

TOXIC FLUID & FUMES Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, injected or swallowed. LEARN and KNOW the specific hazards or the fluids you are using.

FIRE AND EXPLOSION HAZARD Improper equipment grounding, poor ventilation, open flame or sparks can cause a hazardous condition and result in fire or explosion and serious injury.

MEDICAL ALERT Any injury caused by high pressure liquid can be serious. If you are injured or even suspect an injury:

• Go to an emergency room immediately.

• Tell the doctor you suspect an injection injury.

• Show the doctor this medical information or the medical alert

• Tell the doctor what kind of fluid you were spraying or

GET IMMEDIATE MEDICAL ATTENTION To prevent contact with the fluid, please note the following:

• Never point the gun/valve at anyone or any part of the body.

• Never put hand or fingers over the spray tip.

• Never attempt to stop or deflect fluid leaks with your hand,

• Always have the tip guard on the spray gun before spraying.

• Always ensure that the gun trigger safety operates before

PROP 65 WARNING

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

NOTE

Important installation, operation or

maintenance information.

card provided with your airless spray equipment.

dispensing.

body, glove or rag.

spraying.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.

FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).

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SETUP AND OPERATION

Refer to “TYPICAL INSTALLATION” drawing below

Set up the SG-2 PlusTM with the CONVENTIONAL or HVLP gun along with at least 5 ft. of air and fluid hose.

Attach air hose from extractor to air inlet on handle of steadigrip assembly. Pour paint into canister with liner. Re-attach lid to canister and firmly tighten four knobs over canister lid. Set air pressure from air regulator mounted on extractor and fluid pressure by adjusting fluid pressure adjustment knob on cup handle.

CAUTION

Do not exceed 100 PSIG input air pressure into the cup. Excessive pressure could damage components.

TYPICAL INSTALLATION

Oil and

Water

Extractor

Air

Regulator

WARNING

Chlorinated solvents and aluminum are incompatible and will cause an adverse chemical reaction, possibly resulting in bodily injury. Under NO circumstances should chlorinated sol-

vents be used with the “SG2 Plus” pressure cup with agitator (80-601). With the standard “SG2 Plus” pressure cup, use chlorinated solvents only when using plastic liner (80-356).

NOTE

Before refilling canister with paint, shut off air supply to the cup and release pressure from canister by rotating pressure relief knob counterclockwise.

3/8 NPS (m) Spray Gun Fluid Inlet

Air Controller

Fluid Pressure Control

Air Hose

SPRAY TECHNIQUE

The first requirement for a good resultant finish is the proper handling of the gun. The gun should be held perpendicular to the surface being covered and moved parallel with it. The stroke should be started before the trigger is pulled, and the trigger should be released before the stroke is ended.

6 to 12 inches

Travel of Gun

Coating should be even and wet when spraying

3/8 NPS (m) Fluid Outlet

Fluid Hose

This gives accurate control of the gun and material. The distance between the gun and surface should be 6 to 10 inches depending on material and atomizing pressure. The material deposited should always be even and wet. Lap each stroke over the preceding stroke to obtain a uniform finish.

Coating will

be light at

this point

Coating will be heavy at

this point

Start Stroke

Pull Trigger

RIGHT

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Release Trigger

End of Stroke

WRONG

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MODEL 80-600 SG-2 PLUSTM PRESSURE CUP (Standard)

•

Items NOT available separately.

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MODEL 80-600 SG-2 PLUSTM PRESSURE CUP (Standard)

PARTS LIST

(When ordering, please specify Part No.)

ITEM PART NO. NO. DESCRIPTION QTY.

1 80-375 2 QT CANISTER ASM .................... 1

2 80-376+ 2 QT CANISTER SUB-ASM ............ 1

3 20-4870+❍ SPIROL PIN .................................... 4

4 80-381+❍ CANISTER KNOB SWIVEL ............. 4

5 80-380+❍ CANISTER KNOB ........................... 4

6 80-382+❍ RETAINING RING ........................... 4

7 80-355● DISPOSABLE LINER ....................... 1

8 80-392* LID GASKET ................................... 1

9 80-602 COVER MACHINING ..................... 1

10 80-606 CHECK VALVE ASM ..................... 1

11 80-610 DIFFUSER ....................................... 1

12 80-389 FLUID TUBE NUT .......................... 2

13 80-388* FLUID TUBE SEAL ......................... 2

14 80-613 FLUID TUBE ASM .......................... 1

15 83-2484 DM NIPPLE, 1/4 NPT X 3/8 NPS .... 1

16 20-6582 SCREW ........................................... 2

17 80-373* HANDLE GASKET .......................... 1

18 80-604 MANIFOLD .................................... 1

19 80-12 RELIEF VALVE ................................ 1

20 20-353-1 JAM NUT, 5/16-18 ........................ 1

21 80-605 HANDLE ........................................ 1

22 85-449 REGULATOR ASM (15# gauge) .... 1

23 85-436 REGULATOR BODY ....................... 1

24 72-104 TAIL PIECE ..................................... 1

25 72-93 SWIVEL NUT, 1/4 NPS ................... 1

ITEM PART NO. NO. DESCRIPTION QTY.

26 54-308 AIR CONNECTION ......................... 1

27 TIA-4326* SAFETY VALVE .............................. 1

28 59-299 GAUGE, 15 PSI ............................. 1

29 71-28 DM NIPPLE, 1/8 NPT X 1/4 NPS ... 1

30 85-437* REGULATOR KIT, 15 PSI ................ 2

31 —— 32 —— 33 —— 34 —— 35 —— 36 ——



▫ VALVE SPRING .............................. 1



▫ VALVE, PTFE .................................. 1



▫ O-RING .......................................... 1



▫ VALVE SEAT .................................. 1



▫ DIAPHRAGM ................................. 1



▫ VALVE SPRING .............................. 1

37 ——  REGULATING SPRING ................... 1

38 ——  NUT ............................................... 1

39 ——  STEM ............................................. 1

40 ——  BONNET ........................................ 1

41 80-616 TOP OUTLET PLUG ....................... 1

* Part of 80-617 Pressure Cup Repair Kit + Part of 80-375 2Qt Canister Assy. ❍ Part of 80-390 Knob Replacement Kit

● Available only as a quantity pack (See Accessories, 80-356, below)  Used in 85-449 Regulator Assembly  Part of 85-437 Regulator Kit (NOT available separately) ▫ Part of KK-4887-2 Regulator Repair Kit

ACCESSORIES

(Not furnished, please order separately.)

PART NO. DESCRIPTION QTY.

80-356 CANISTER LINER QTY. PACK OF 80-355 ...... 12/pk.

HAV-500 AIR ADJUSTING VALVE ............................ 1

HAV-501 AIR ADJUSTING VALVE W/GAUGE ......... 1

Binks STEADI- GRIP 2 OUTFIT

HVLP GUN OUTFITS

98-1263 OUTFIT MACH 1SL Gun with Standard cup

consisting of:

 80-600 STEADI-GRIP 2 QT. PRESSURE POT (Std.).

 HAV-501 AIR FLOW CONTROLLER, Mounted on gun inlet.

 MACH 1SL HANDGUN with 92 FLUID NOZZLE by 94P AIRCAP ASSEMBLY.

 71-1201 AIR HOSE, 1/4" x 5' Long.

 71-3380 FLUID HOSE, 3/8" x 5' Long.

80-617 PRESSURE CUP REPAIR KIT

(LOW PRESSURE – 10# SPRING)

PART NO. DESCRIPTION QTY.

85-437 REGULATOR KIT, (10# SPRING) .................... 1

80-373 HANDLE GASKET ..................................... 1

80-388 FLUID TUBE SEAL ..................................... 2

80-392 LID GASKET .............................................. 1

TIA-4326 SAFETY VALVE ......................................... 1

80-619 HIGH PRESSURE CONVERSION KIT

PART NO. DESCRIPTION QTY.

59-369 GAUGE, (

60 PSI)

......................................... 1

85-438 REGULATOR KIT, (50# SPRING) .................... 1

85-243 SAFETY VALVE ......................................... 1

NOTE

To convert to High Pressure Kit (0-50 psig), see page 8.

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MODEL 80-601 SG-2 PLUSTM PRESSURE CUP WITH OSCILLATING AGITATOR

•

Items NOT available separately.

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MODEL 80-601 SG-2 PLUSTM PRESSURE CUP WITH OSCILLATING AGITATOR

PARTS LIST

(When ordering, please specify Part No.)

ITEM PART NO. NO. DESCRIPTION QTY.

1 80-375 2 QT CANISTER ASM .......................... 1

2 80-376+ 2 QT CANISTER SUB-ASM .................. 1

3 20-4870+❍✝ SPIROL PIN .......................................... 4

4 80-381+❍✝ CANISTER KNOB SWIVEL ................... 4

5 80-380+❍✝ CANISTER KNOB ................................. 4

6 80-382+❍ RETAINING RING ................................ 4

7 80-355• DISPOSABLE LINER (See 80-356 below) 1

8 80-392* LID GASKET ........................................ 1

9 80-603 COVER MACHINING ........................... 1

10 80-606 CHECK VALVE ASM ........................... 1

11 80-610 DIFFUSER............................................. 1

12 80-389 FLUID TUBE NUT ................................ 2

13 80-388* FLUID TUBE SEAL ............................... 2

14 80-613 FLUID TUBE ASM ................................ 1

15 83-2484 DM NIPPLE, 1/4 NPT X 3/8 NPS .......... 1

16 20-6582✝ SCREW................................................. 2

17 80-373* HANDLE GASKET ................................ 1

18 80-604 MANIFOLD .......................................... 1

19 80-12 RELIEF VALVE ...................................... 1

20 20-353-1 JAM NUT, 5/16-18 .............................. 1

21 80-605 HANDLE .............................................. 1

22 85-449 REGULATOR ASM (15# gauge) .......... 1

23 85-436 REGULATOR BODY ............................. 1

24 72-104 TAIL PIECE ........................................... 1

25 72-93 SWIVEL NUT, 1/4 NPS ......................... 1

26 54-308 AIR CONNECTION ............................... 1

27 TIA-4326 SAFETY VALVE* .................................. 1

28 59-299 GAUGE, 15 PSI ................................... 1

29 71-28 DM NIPPLE, 1/8 NPT X 1/4 NPS ......... 1

30 85-437*◊ REGULATOR KIT, 15 PSI ...................... 2

31 —— ▫ VALVE SPRING .................................... 1

32 —— ▫ VALVE, PTFE ........................................ 1

33 —— ▫ O-RING ................................................ 1

34 —— ▫ VALVE SEAT ........................................ 1

35 —— ▫ DIAPHRAGM ....................................... 1

36 —— ▫ VALVE SPRING .................................... 1

37 ——  REGULATING SPRING ......................... 1

38 ——  NUT ..................................................... 1

39 ——  STEM ................................................... 1

40 ——  BONNET .............................................. 1

41 80-616 TOP OUTLET PLUG ............................. 1

42 82-740 AIR CONTROL VALVE ASSEMBLY ...... 1

43 82-745  VALVE BODY ASSEMBLY .................... 1

ITEM PART NO. NO. DESCRIPTION QTY.

44 81-307  BARBED CONNECTOR ........................ 1

45 20-3236 ✖ O-RING ................................................ 1

46 82-747  STEM ................................................... 1

47 73-44  NUT ..................................................... 1

48 73-46  CAP...................................................... 1

49 20-2606  SCREW 8-32 x 3/8" Oval Hd ............... 1

50 54-3929 TUBE 6-1/2 " Nylon ............................ 1

51 81-307 BARBED CONNECTOR ........................ 1

52 82-728 INLET FITTING ..................................... 1

53 82-729 EXHAUST FITTING .............................. 1

54 82-730 ✖ GASKET ............................................... 2

55 80-611 SG2 PLUS OSCILLATING AGITATOR ASSY .. 1

56 82-727 ✖ CYLINDER GASKET ............................. 1

57 82-720 ✖ CONICAL SPRING ................................ 1

58 20-5845 ✖ O-RING ................................................ 1

59 82-714 ✖ PISTON ASSEMBLY ............................. 1

60 82-779 PISTON ROD ....................................... 1

61 82-721 ✖✝ COMPRESSION SPRING ...................... 1

62 82-711 CYLINDER ASSEMBLY ......................... 1

63 20-3753 ✖ O-RING ................................................ 1

64 82-776 ✖ CAN SEAL ............................................ 1

65 82-777 INNER RING ........................................ 1

66 82-753 INNER MAGNET .................................. 1

67 20-6022✝ SCREW 1/4-28 x 3/4" Hex Hd ............. 1

68 82-775 ✖ CAN ..................................................... 1

69 82-778 CAN RETAINER ................................... 1

70 20-6023✝ SCREW 12-24 x 1/2" Flat Hd .............. 1

71 82-770 OUTER MAGNET ASSEMBLY .............. 1

72 80-406 OSCILLATING AGITATOR POST .......... 1

73 80-615 OSCILLATING AGITATOR PLATE ......... 1

74 20-2530✝ #10 EXTERNAL STAR WASHER .......... 1

75 20-5832✝ SCREW 10-32 x 3/8" Pan Hd .............. 1

76 20-6790✖✝ GROMMET .......................................... 1

* Part of 80-617 Pressure Cup Repair Kit + Part of 80-375 2Qt Canister Assy. ❍ Part of 80-390 Knob Replacement Kit  Part of 82-740 Air Control Valve Assembly  Used in 85-449 Regulator Assembly  Part of 85-437 Regulator Kit ▫ Part of KK-4887-2 Regulator Repair Kit ✖ Part of 80-612 Oscillating Agitator Repair Kit

PART NO. DESCRIPTION QTY.

80-356 CANISTER LINER QTY. PACK OF 80-355 ................. 12/pk.

HAV-500 AIR ADJUSTING VALVE .............................................. 1

HAV-501 AIR ADJUSTING VALVE W/GAUGE ............................ 1

PART NO. DESCRIPTION QTY.

85-437 REGULATOR KIT, (10# SPRING) .................................. 1

80-373 HANDLE GASKET ........................................................ 1

80-388 FLUID TUBE SEAL ....................................................... 2

80-392 LID GASKET................................................................. 1

TIA-4326 SAFETY VALVE ............................................................ 1

PART NO. DESCRIPTION QTY.

59-369 GAUGE, (60 PSI) .......................................................... 1

85-438 REGULATOR KIT, (50# SPRING) .................................. 1

85-243 SAFETY VALVE ............................................................ 1

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(Not furnished, please order separately.)

80-617 PRESSURE CUP REPAIR KIT

(LOW PRESSURE – 10# SPRING)

80-619 HIGH PRESSURE CONVERSION KIT

ACCESSORIES

80-612 OSCILLATING AGITATOR REPAIR KIT

(Model 80-601 SG2 Plus Pressure Cup with Oscillating Agitator.)

PART NO. DESCRIPTION QTY.

20-3236-5• O-RING ........................................................................ 1

82-730 GASKET ....................................................................... 2

82-727 CYLINDER GASKET ..................................................... 1

82-720 CONICAL SPRING ........................................................ 1

20-5845 O-RING ........................................................................ 1

82-721 ✝ SPRING ........................................................................ 1

20-3753 O-RING ........................................................................ 1

82-776 CAN SEAL .................................................................... 1

82-775 CAN ............................................................................. 1

20-6790 ✝ GROMMET .................................................................. 1

82-714 PISTON ASSEMBLY ..................................................... 1

• Available only as a quantity pack. ✝ Items NOT available separately.

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PRESSURE CONVERSION KITS

CONVERSION KIT 80-619 – Allows conversion from low (0-10 PSI) to high pressure operation.

Attempting to install the conversion kit while

damage to components or bodily injury.

INSTRUCTIONS:

1. Depressurize and shut off the entire system before installing the conversion kit.

2. Remove regulator from cup.

3. Replace gauge with gauge provided in the conversion kit.

4. Replace the regulating spring.

WARNING

the system is pressurized could result in

5. Inspect all other internal components of the regulator and replace with new items from the conversion kit as needed and reassemble the regulator.

6. Reassemble the regulator to the cup.

CONVERSION ITEM 1 ITEM 2 ITEM 3 KIT HOW USED GAUGE REG. KIT SPRING (REF)

80-619 CONVERT TO 59-369 85-438 GREEN HIGH PRESSURE (0-60 PSI) (0-50 PSI)

— CONVERT TO 59-299 85-437 RED LOW PRESSURE (0-15 PSI) (0-10 PSI)

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NOTES

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NOTES

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NOTES

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WARRANTY POLICY

This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty.

The use of any parts or accessories, from a source other than Carlisle Fluid Technologies,

will void all warranties. Failure to reasonably follow any maintenance guidance provided

may invalidate any warranty.

For specic warranty information please contact Carlisle Fluid Technologies.

Carlisle Fluid Technologies is a global leader in innovative nishing technologies.

Carlisle Fluid Technologies reserves the right to modify equipment specications without prior notice.

DeVilbiss®, Ransburg®, ms®, BGK®, and Binks®

are registered trademarks of Carlisle Fluid Technologies, Inc.

For technical assistance or to locate an authorized distributor,

contact one of our international sales and customer support locations.

Region Industrial/Automotive Automotive Renishing

Americas

Europe, Africa,

Middle East, India

China

Japan

Australia

Tel: 1-800-992-4657 Tel: 1-800-445-3988

Fax: 1-888-246-5732 Fax: 1-800-445-6643

Tel: +44 (0)1202 571 111

Fax: +44 (0)1202 573 488

Tel: +8621-3373 0108

Fax: +8621-3373 0308

Tel: +81 45 785 6421

Fax: +81 45 785 6517

Tel: +61 (0) 2 8525 7555

Fax: +61 (0) 2 8525 7575

For the latest information about our products, visit www.carlisleft.com

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