Product Description
Safety Instructions
Operating Instructions
for
BINKS
Airless Model HP 4/32
These operating instructions are part of the equipment. Please read and follow all
instructions and safety precautions before using the equipment. Disregarding can
causes injuries on people and/or damages on the unit.
ITW Oberflächentechnik GmbH & Co. KG
Justus-von -Liebig-Straße 31, 63128 Dietzenbach, Deutschland
Telefon +49 (0) 6074 / 403-1 Telefax +49 (0) 6074 / 403-281
Internet www.itw-finishing.de
ITW Finishing Systems and Products
Ringwood Road, Bournemouth BH11 9LH, England
Phone +44 (0) 1202 / 571111 Telefax +44 (0) 1202 / 581940
Internet www.itweuropeanfinishing.com
ITW Surfaces et Finitions
163-171 Avenue des auréats BP 1453, 26014 Valence Cedex France
Téléphone +33 (0) 4 7575 2700 Fax +33 (0) 4 7575 2799
Internet www.itweuropeanfinishing.com
Edition 09/05
2
TABLE OF CONTENTS
1. DESIGNATED USE............................................................................................................3
2. BRIEF DESCRIPTION.......................................................................................................4
3. TECHNICAL DATA............................................................................................................7
4. SAFETY................................................................................................................................8
4.1 Principle of operation; intended use....................................................................8
4.2 Safe working conditions..........................................................................................8
4.3 Particular danger spots............................................................................................10
5. START UP AND OPERATION.........................................................................................11
5.1 Grounding the BINKS airless pump.....................................................................11
5.2 Preparing to start up the BINKS airless pump...................................................11
5.3 Rinsing the BINKS airless pump...........................................................................12
5.4 Preparing and adjusting the spray material ........................................................13
5.5 Start-up .........................................................................................................................13
5.6 Work stoppages.........................................................................................................14
6. SHUT-DOWN ......................................................................................................................15
7. CLEANING YOUR BINKS UNIT......................................................................................15
8. MALFUNCTIONS, POSSIBLE CAUSES AND REMEDIAL MEASURES...............16
8.1 Compressed air supply unit....................................................................................16
8.2 Pneumatic drive and control system unit............................................................16
8.3 Spray material pump unit.........................................................................................17
8.4 Suction system unit..................................................................................................17
9. INSTRUCTION MANUAL..................................................................................................18
10. COMPULSORY TESTING................................................................................................18
11. TEST DOCUMENTS..........................................................................................................19
12. SPARE PARTS LISTS......................................................................................................20
13. RECOMMENDED GUN.....................................................................................................43
14. EC DECLARATION OF CONFORMITY.........................................................................44
15. WARRANTY STATEMENT.....................................................................................45
3
1. DESIGNATED USE
BINKS airless pumps are used exclusively to output and apply spray material. Any materials can be
sprayed, if they are approved by spray material manufacturers for use with airless spraying equipment. These include:
• Water-thinnable lacquers and paints
• Solvent-based lacquers and paints
• Base paints and primers
• Micaceous iron ore
• Zinc-rich paints
• Epoxy and polyurethane paints
• Oils
• Liquid synthetic materials
• Wax-based underbody sealant materials
• Low-solvent and solvent-free spray material
Please observe the working guidelines and safety instructions supplied by the spray material manufacturer.
You should avoid using abrasive, granular spray material. Such spray material can
cause heavy wear and tear on the valves and packing sets of the material pump, and
on the nozzles used on the airless gun.
ATTENTION !
BEFORE STARTING UP PUMP FILL UP LUBRICATION FLUID
FOR WATERBORNE PAINT: 0114-014871
FOR SOLVENT PAINT: 0114-009433
4
2. BRIEF DESCRIPTION (FIGURE 1)
1 Pneumatic drive 11 High pressure filter
2 Compressed air supply connection piece 12 High pressure filter relief valve
4 Spray material pump 13 Return pipe
5 Suction system 14 Grounding terminal
7 Compressed air control valve 15 Spray material outlet connection piece
8 Pressure reducer 16 Grounding terminal (if used without HP-filter)
10 Release agent chamber
5
Comments on figure 1
The pneumatic drive (1) drives the BINKS airless pump. An airflow controller in the pneumatic drive
applies compressed air alternately to the pneumatic drive butt plate. This sets the butt plate moving
upwards and downwards.
The pneumatic drive is flange-mounted directly to the spray material pump (4). A moving axle connects the pneumatic drive butt plate to the double piston of the spray material pump.
The ascending stroke of the double piston draws in the spray through the suction system (5) and
the foot valve of the spray material pump. At the same time, the material spray, which is already in
the spray material pump above the double piston, is ejected through a check valve into the high
pressure filter (11).
The descending stroke of the double piston closes the foot valve and the spray material which has
been drawn in, is forced through a plunger valve into the space above the double piston. At the
same time, the spray material which is already there is ejected into the high pressure filter.
If the airless gun take-off is not operative, counter pressure will build up in the spray material line.
The pump will stop. Rem ove spray material from the airless gun and the BINKS airless pump will
start up again.
The area of the butt plate is greater than the area of the double piston. This difference in area
causes the pressure to intensify. With an area ratio of 60/1, for exam ple, a working pressure of 1
bar at the pneumatic drive will be intensified to a working pressure of 60 bar at the spray material
pump.
The release agent chamber (10) physically separates the butt plate of the pneumatic drive from the
double piston of the spray material pump. The release agent chamber is filled with release agent
(Order Code 0114-014871 for waterborne paint, Order Code 0114-009433 for solvent paint). The
release agent cleans the double piston of the spray material pump and lubricates the packing and
the moving axle.
The volume of air and thus the delivered volume of spray material is regulated by the working pressure at the compressed air control valve (7). The compressed air control valve is equipped with an
excess pressure safety valve, which is triggered if the maximum working pressure at the pneumatic
drive is exceeded.
The spray material pump can draw in spray material in two ways.
Direct suction:
This involves immersing the suction system in the spray material.
Suction through a flexible suction system:
This involves connecting the spray material pump to a flexible suction system. The free end of the
suction system is inserted into the tank containing the spray material.
6
The extracted spray material is filtered through the high pressure filter (standard filter on HP 4/32:
type 03 - order-no. 0110-009130), before being driven out through the spray material line and the
airless gun. We reco mmend the following filter cartridges for the various types of spray material:
Filter size Nozzle Spray material
M 200 less than 0.3 mm colourless lacquer
M 150 greater than 0.3 mm surfacer, filler, red lead
M 100 greater than 0.3 mm surfacer, filler, red lead
M 70 greater than 0.5 mm micaceous iron ore, red lead
M 50 greater than 0.6 mm emulsion, loaded spray material
Do not use a filter cartridge for fibre-loaded spray material!
HD filter cartridges (overview)
Filter-type
Order-no.
01
0114-013525
01
0114-013525
02
0110-009057
03
0110-009130
11
0114-011760
13
0114-013585
Filter-type
Order-no.
05
0114-013526
05
0114-013526
Screen area 29 cm2 27 cm2 49 cm2 84 cm2 118 cm2 118 cm2
Core material polyamide brass stainless steel stainless steel polyamide no filter core
Figure 2
7
3. TECHNICAL DATA
BINKS HP 4/32
Theoretical
transmission
32 : 1
Air motor Air intake pressure 8 bar
Diameter cylinder 85 mm
Material pump Volume double stroke 27 ccm
Operating pressure max. 256 bar
Piston stroke 75 mm
Free flow capacity nominal 1,6 ltr./min.
Piston diameter D1 15 mm
Piston diameter D2 21,5 mm
Connections Air inlet Stem for quick disconnection
or R 3/8" (m)
Air to gun (Aircombi only) 90° connection for hose 8x6
or 1/4" NPS (m)
Fluid outlet on HP-filter
1/4" NPS (m)
Dimensions of
bare pump
L x W x D in mm 580 x 165 x 120
The nameplate on your outfit is attached to the spray material pump. Enter the data from the nam eplate into figure 3. Have this information ready when you call customer service.
Figure 3
Phone: +49 (0) 6074 / 403-1
Telefax: +49 (0) 6074 / 403-281
E-Mail: marketing@itw-finishing.de
http://www.itw-finishing.de
8
4. SAFETY
As well as the operating instructions and the applicable legal and other mandatory regulations
relevant to accident prevention in the country of use and at the place of use, you must also
observe the recognised special engineering regulations governing safe and professional
working practices.
4.1 PRINCIPLE OF OPERATI ON; INTENDED USE
1. BINKS airless spraying equipment has been built to comply with state-of-the-art standards and
recognised safety rules. Nevertheless, its use may constitute a risk to life and limb for the user
or for third parties, or cause damage to the BINKS airless pump and other assets.
2. The BINKS airless pump must only be used in technically perfect condition in accordance with
the regulations and the instructions set out in the operating instructions and only by safetyconscious persons fully aware of the risks involved. Any malfunctions, especially those affec ting safety, must be rectified immediately. The spray material line must not be dragged across
sharp-edged objects and must always be checked before use to ensure that it is in perfect
condition.
3. BINKS airless pumps are designed exclusively for the designated use stated in Section 1. Us-
ing them for purposes other than those mentioned is considered contrary to the intended use.
The manufacturer/supplier cannot be held liable for any damage resulting from such use. The
user alone must bear the risk .
4. The manufacturer is not liable for any unauthorised modifications or repairs made to the
BINKS airless pump.
5. In accordance with the professional association directives governing jet stream units, ZH 1/406,
paint spraying equipment should be checked by experts on request, or at least every 12
months, to ensure that there is no risk involved in its continued operation. If the units are idle,
the examination can be delayed until the next period of operation. The operator is obliged to register the equipment for testing and to keep written records of the results of such testing.
4.2 SAFE WORKING CONDITIONS
1. The requirements of the (German) accident prevention and safety regulation “Working with sur-
face coating compounds” (VBG 23) and the (German) directives governing jet stream units (ZH
1/406) and static electricity (ZH 1/200) provided by the professional associations, must be observed.
2. Every person using a BINKS airless pump must have read and understood the operating
instructions, in particular the chapter on “Safety”.
3. If work is to be carried out in enclosed areas, effective, technical ventilation must be provided.
4. Use only those spray material lines and airless guns that are designed for use at the relevant
maximum permitted working pressure of the spray material pump.
5. Be careful that there are no sources of ignition in the vicinity, for example, an open fire, sparks,
glowing wires, hot surfaces, burning cigarettes, etc. There must be a distance of at
9
least 5 m between the spray jet outlet and any possible source of ignition (the spray mist is ignitable and there is a risk of fire or explosion).
6. The spray material leaves the nozzle under pressure. Do not direct the spray jet towards peo-
ple or animals, as this could cause injuries. If the skin is broken and comes into contact with
paint, lacquer or solvent, there is a risk of infection. Consult a doctor immediately to obtain professional, expert treatment. Tell the doctor which spray material or solvent is involved. Present
the safety data sheet.
7. Be aware that working with sprays may produce vapours which can damage your health (see
information on the safety data sheet and the tins of material). You must therefore use a personal breathing equipment, as indicated by the spray material manufacturer. Keep children and
all people right away from the work area.
8. Keep the BINKS airless pump in a safe place to which children and unauthorised persons do
not have access. Make sure that unauthorised personnel (and children in particular) cannot
start up the BI NKS airless pump.
9. Store the BINKS airless pump in a dry place.
10. Use only original BINKS accessories and original BINKS replacement parts.
11. Repair work must only be carried out by authorised specialised companies or by ITW
Oberflächentechnik. You can obtain the addresses of specialised companies from ITW
Oberflächentechnik or from your specialised dealer.
12. When repairing and mounting the pump it is necessary that all connections are clean and
mounted correctly.
Before re-starting the pump the correct resi stance (1 MO) must be measured.
The resistance has to be determined between foot valve and upper top point of the pump.
13. You must be careful when carrying out spraying work, not to direct the jet towards the
BINKS airless pump unit.
14. Dispose of cleaning and spraying material waste in accordance with the information provided
by the respective spray material and solvent manufacturers.
15. If work is interrupted, to change the nozzle, for example, lock the safety lever on the airless gun.
Release pressure from the system.
10
4.3 PARTICULAR DANGER SPOTS
1. The flow of material escaping from the airless gun is under great pressure and thus has a pow-
erful cu tting effect.
You must therefore never point the airless gun at yourself or any other person, animal
or plant. Never touch the spray jet with your fingers or hand, or hold them in front of
the airless gun.
Note:
If the cutting effect of the flow of material causes injury seek medical advice immediately . Tell
the doctor which spray material (paint) and/or solvent (thinners) was involved and provide the
relevant information from the manufacturer as per the safety data sheet (supplier, his phone
number, the material number).
2. The escaping spray material generates recoil power. You must therefore always hold the air-
less gun securely and make sure that you have a well-balanced stance.
3. In enclosed systems, or systems which are under pressure, where aluminium or galvanised
parts come into contact with the liquid, there can be dangerous chemical reactions if 1.1.1 trichloroethane, methylene chloride or other solvents containing halogenated chlorinated hydrocarbons, are used.
If you use the named solvents or paints which contain these solvents, we recommend that you
contact the spray material manufacturer or ITW Oberflächentechnik.
4. If there are malfunctions or obstructions, you must immediately shut off the compressed air
supply at the ball valve. Disconnect the unit from the compressed air system, operate the airless gun and open the high pressure filter relief valve before removing the airless gun or the
hose.
5. To prevent static charging from causing a fire or an explosion, the equipment must be properly
grounded (the pump, the material tank, the object to be coated). If using materials with a flash
point under 21°C (e.g. nitro) of ignition group G1-G3, there must be an additional conductive
connection between the material tank and the pump (potential equalisation c able). The material
tank must always be made of metal.
6. Prevent spray back into a closed tank, as an ignitable gas/air mixture will build up. Take particu-
lar care with materials with a flash point less than 21°C (e.g. nitro).
7. The A -weighted sound level of pumps may exceed 85 dB (A).
Local conditions may dictate a higher noise level, which could cause noise deafness. If this is the
situation, operating personnel must be protected by suitable protective equipment or safety measures.
11
5. START-UP AND OPERATION
5.1 GROUNDING THE BINKS AIRLESS PUMP
To prevent static charging igniting the flammable spray material, the BINKS airless
pump must be grounded in accordance with professional association regulation
ZH 1/200 (Germany), “Static Electricity”, before it is started up. A grounding cable is
included in the supply schedule.
1. Grounding wire has to be mounted on the grounding terminal of the high pressure filter or (if
pump is used without HP-filter) on the middle section of the pump.
2. Connect the other end of the grounding cable to a suitable grounding device (e.g. grounding bar).
5.2 PREPARING TO START UP THE BINKS AIRLESS PUMP
Proceed as follows:
1. Check that the release agent chamber is full. To do this, open the screw plug on the filler neck
of the release agent chamber. If necessary, top up the release agent (Order Code for solvent
paint: 0114-009433, for waterborne paint: 0114-014871) and close the screw plug again.
2. Select a suitable filter cartridge using the table in section 2, Brief Description and insert it into to
the high pressure filter.
3. Attach a suitable spray material line to the spray material outlet connection piece on the high
pressure filter.
The spray material lines in the BINKS supply programme are identified on the screw
fitting with the maximum permitted working pressure and the bursting pressure. The
lesser value, the maximum permitted working pressure, must be greater than the
maximum permitted working pressure of the spray material pump (see 3, Technical
Data).
4. Connect the airless gun designed at least for the maximum permitted working pressure of the
spray material pump, to the spray material line.
We recommend for Airless: BINKS Airless spray gun HAP 50 with max. pressure 500 bar or
BINKS Airless spray gun Airless 1 with max. pressure 420 bar.
We recommend for Aircombi: BINKS Aircombi spray gun AA 4000 with max. pressure
275 bar or BINKS Aircombi spray gun DSG-2000 with max. pressure 250 bar.
5. Make sure that the ball valve on the pneumatic drive is closed.
6. Connect the compressed air supply at the compressed air supply connection piece.
7. The airless pump is equipped with an air maintenance unit, consisting of filter, pressure regula-
tor and fog lubricator. The air maintenance unit is intended for cleaning compressed air for
workshop purposes from liquid and solid contamination, for pressure regulation and for providing a fine oil spray for lubrication of cylinders, valves etc.
Set the amount of oil (drops per minute) on the dosing screw as required during operation. The
number of drops can be seen in the sight-glass.
12
The filter cleans the compressed air from water condensate, scale, rust particles etc.
Drain off the water condensate at regular intervals and clean the sintered filter if it is dirty.
Before putting the pressure line into operation, relieve the filter regulator by fully unscrewing the
regulating screw. Thereafter rotate the regulating screw clockwise until the pressure gauge on
the filter regulator indicates the required pressure (please consider the min. and the max. data see section 3 Technical Data).
5.3 RINSING THE BINKS AIRLESS PUMP
Wear eye protection
Every BINKS airless pump is tested with water during final inspection and thoroughly rinsed with a
non-gumming preservative oil. With this rinsing process, it is possible that the residual moisture of
water emulsion will be left in the pump.
Before the unit is started up for the first time, a suitable solvent must be used to thoroughly rinse out
the remains of the preservative fluid and the unavoidable impurities introduced during equipment
assembly.
Proceed as follows:
1. Prepare the BINKS airless pump for start-up in accordance with section 5.2.
2. Close the high pressure filter relief valve.
3. Immerse the spray material pump or the suction system in the tank of solvent.
4. Insert the high pressure filter return pipe into the tank of solvent. Open the high pressure filter
relief valve.
5. Open the ball valve of the air supply and set the compressed air control valve on the pressure
regulator to approximately 1 bar. The spray material pump or the suction system now draws in
the solvent. The solvent runs back to the tank through the high pressure filter, the high pressure
filter relief valve and the return pipe.
6. Point the airless gun into the tank. Unlock the safety lever on the airless gun, operate the air-
less gun take-off and close the high pressure relief valve. The solvent will now flow through the
high pressure filter, the spray material line and the airless gun, back into the tank.
The time of rinsing depends on the length of the material lines and the solubility of the spray
material. We recommend a short reflush with "fresh" solvent.
7. Release the airless gun take-off.
8. Slowly increase the pressure at the compressed air control valve of the pressure reducer to
maximum working pressure (see section 3, Technical Data), while checking and testing that all
lines and screw and plug caps are tightly sealed. If there are any leaks in the system, shut
down the BINKS airless pump immediately. Only re-start the BINKS airless pump once you
have repaired the leak.
9. Reduce the pressure at the compressed air control valve of the pressure reducer again and
close the ball valve.
13
10. Make sure that the return pipe is still directed into the solvent tank. Carefully open the high
pressure filter relief valve to reduce the pressure in the spray material pump and in the high
pressure filter.
11. Point the airless gun into the tank of solvent and operate the take-off, to reduce any pressure
which may still exist in the spray material line and in the airless gun.
If working with waterborne spray material, the BINKS airless pump must again be
thoroughly rinsed with water before it is started up.
5.4 PREPARING AND ADJUSTING THE SPRAY MATERI AL
To be able to work without trouble and obtain a perfect surface, special care must be taken in preparing and adjusting the lacquers and paints (please contact spray material manufacturer).
Before starting to spray, it may be necessary to use the solvent prescribed by the manufacturer to
thin the spray material. Add thinners until, after a good stir, the spray material runs easily off the
stick used for stirring. To prevent any uncertainty, we recommend that you use a dip measuring
cup, where the run-out time of the spray material indicates whether the spray material is still too
thick and therefore whether it is necessary to add more thinners. According to experience, the flow
time for lacquers and paints is 18 to 22 DIN4 sec. and for effect lacquer and coating filler materials
25 to 50 DIN4 sec. These figures relating to DIN EN ISO 2431 and have been established at a temperature of 20°C. The lacquer and paint manufacturers generally state the best spraying consistency for each of their products. If you use motor driven mixers, you must ensure that no air bubbles form in the spray material.
To take a measurement, proceed as follows:
Immerse the measuring cup into the lacquer or paint which is ready for spraying until it is full to the
brim. To make the measurement, quickly take out the dip measuring cup and count how many seconds it takes for the entire contents of the cup to run through the 4mm nozzle, i.e. up to the time
when you can establish the break-off point of the out-flowing paint. Count off the seconds on a
wristwatch, or time with a stopwatch. If, for example, a consistency of 19 DIN4 sec. is prescribed,
but the measurement is 24 DIN4 sec., you must add some more thinners and make the measurement again.
We recommend that once you have used it, you clean the dip measuring cup immediately, so that it
can be used again for the next measurement.
Because two filters are used in the BINKS airless unit, a suction filter and the high pressure filter, it
is not necessary to filter the spray material before working with it.
If particularly high-quality coating work is involved, you can also use a gun filter from the BINKS accessories range.
5.5 START-UP
1. Prepare the BINKS airless pump for start-up in accordance with section 5.2 and if necessary,
rinse in accordance with section 5.3.
14
2. Close the high pressure filter relief valve.
3. Immerse the spray material pump or the suction system in the spray material to be used for
working.
4. Place the high pressure filter return pipe in the tank. Then open the high pressure filter relief
valve.
5. Open the ball valve for the compressed air supply and use the pressure regulator to set the
compressed air supply to 1 bar. The material spray pum p will now draw in the spray material.
The spray material flows back into the tank through the high pressure filter, the high pressure
filter relief valve and the return pipe.
6. Point the airless gun into the tank. Unlock the safety lever on the airless gun. Operate the air-
less gun take-off and close the high pressure relief valve. The spray material will now flow
through the high pressure filter, the spray material line and the airless gun, back into the tank.
7. Release the airless gun take-off and set the working pressure at the pressure control valve of
the pressure reducer.3
Before carrying out any coating work, we recommend a test spray (e.g. on to paper or wood). Only
if the test gives you the desired result should you start to coat the actual object.
M ake sure that the edges and the fringe areas of the object to be coated are also given an even
coating.
5.6 WORK STOPPAGES
• If working with 2-K spray material, you must note the given pot life and follow it precisely. Within this time, the unit must be carefully cleaned and rinsed with the recommended solvent. There must be no residue left in the spray material pump, the
high pressure filters or the airless gun.
• When work is stopped, the safety lever of the airless gun must be locked.
For work stoppages of between 10 and 30 minutes, please proceed as follows:
Wear eye protection
1. Lock the safety lever on the airless gun.
2. Shut off the compressed air supply by closing the ball valve.
3. Briefly open the high pressure relief valve, taking care that the return pipe is not pointed at other
people or at yourself, until the pressure has reduced. Then close the high pressure relief valve
again.
4. Clean the outside of the airless nozzle from spray material residue.
15
6. SHUT-DOWN
Once work is completed, the BINKS airless unit must be thoroughly cleaned. U nder no
circumstances must you allow paint residue to dry out in the unit. To clean the airless
unit, use a solvent appropriate to the spray material.
Wear eye protection
1. Close the ball valve for the compresse d air supply.
2. Make sure that the return pipe is still directed into the spray material tank. Carefully open the
high pressure filter relief valve to reduce the pressure in the spray material pump and in the high
pressure filter.
3. Point the airless gun into the tank of spray material and operate the take-off to reduce any pressure which may still exist in the spray material line and in the airless gun.
4. Lock the safety lever on the airless gun.
5. Remove the spray material pump or suction system from the spray material.
7. CLEANING YOUR BINKS UNIT
In no case spray material or solvent should soak into the ground or the canalisation.
Wear eye protection
1. Clean the pump and the suction system from the outside. Immerse the spray material pump or
the suction system in the tank of solvent.
2. Clean the fluid tip / tip system as described in the service bulletin of the spray gun. We recom-
mend to stock the fluid tip in solvent.
3. Unlock the safety lever of the airless gun without fluid tip but with mounted tip system or tip
guard. Operate the gun. Close the high pressure filter relief valve. Set the incoming air pressure
to max. 2 bars and open slowly the ball valve. Let the solvent runs through the system so that the
spraying material could rinse out.
4. Let the solvent runs through the system for a couple of minutes until the solvent runs clear
through the airless gun. Close the ball valve and lock the safety lever of the gun
5. Clean the airless gun from the outside and check the filter on the handle (if mounted).
6. Clean the filter insert of the high pressure filter.
7. Clean the filter of the suction pipe.
8. We recommend to remain the equipment filled with liquid.
We recommend to preserve the BINKS airless equipment if it is not used for a longer period of time.
Please rinse the complete system with silicon-free oil as described in section 5.3.
16
8. MALFUNCTIONS, POSSIBLE CAUSES AND REMEDI AL
MEASURES
In case of a break down of your equipment please contact your dealer or the manufacturer of the
unit who will lead a professional repair.
8.1 COMPRESSED AIR SUPPLY UNIT
Type of defect Appearance of de-
fect
Possible cause Remedy
No flow through
BINKS airless pump.
Spray material pressure drops.
BINKS airless pump
does not start.
No compressed air.
Nozzle on airless
gun block ed.
Check compressed air
supply.
Clean or replace nozzle.
Reduction of area.
Air motor controller
blocked.
Pipeline kinked,
pressure controller
contaminated.
Contaminated co mpressed air.
Check lines.
Clean pressure control
valve.
Filter compressed air.
8.2 PNEUMATIC DRIVE AND CONTROL SYSTEM UNIT
Type of defect Appearance of de-
fect
Possible cause Remedy
Erratic operation,
number of strokes
reduced, pneumatic
drive stops.
Faulty piston valve. Wear.
Foreign matter in the
control system.
Replace parts.
Remove foreign ma tter, replace faulty
parts.
Pneumatic drive
frozen up.
Compressed air too
damp.
Condensation in the
compressed air su pply.
Too many strokes.
Install water separator.
Check compressor.
Use smaller spray
nozzle.
Modify working conditions.
Install oiler.
Reduce air pressure.
17
8.3 SPRAY MATERIAL PUMP UNIT
Type of defect Appearance of de-
fect
Possible cause Remedy
Material coming from
the spray material
chamber.
Upper packing of
spray material pump
faulty.
Replace spray material pump packing.
BINKS airless pump
runs non-stop.
BINKS airless pump
runs on despite stopping spraying.
Lower packing of
spray material pump
faulty
Replace spray material packing.
BINKS airless pump
does not stop on
down-stroke.
Foot valve or plunger
valve faulty or stuck.
Wear.
Dried material.
Replace parts.
Careful cleaning nec-
essary.
BINKS airless pump
does not stop on upstroke.
Foot valve or plunger
valve faulty or stuck.
Wear.
Dried material.
Replace parts.
Careful cleaning nec-
essary.
Spray material escape at double piston.
Grooving in the slide
faces.
Wear. Replace parts.
8.4 SUCTION SYSTEM UNIT
Type of defect Appearance of de-
fect
Possible cause Remedy
BINKS airless pump
works erratically.
Suction screen
blocked.
Spray material co ntaminated.
Clean or replace su ction screen.
BINKS airless pump
runs, but there is no
flow.
No suction power. Suction filter dirty.
Foot valve ball sticks
to valve seat.
Suction system not
properly screwed
down.
Spray material pump
draws air, screw
down properly.
Clean.
Make practicable.
18
9. INSTRUCTION MANUAL
Depending on the type of application and the place of installation, the operator must use the operating instructions to provide more details on the safe operation of the BINKS airless pump, in the form
of an instruction manual in the language of the workforce. This instruction manual is to kept in a
suitable location at the place of work and the workforce informed of its whereabouts. The workforce
should comply with the instructions contained in this instruction manual.
10. COMPULSORY TESTING
In accordance with the professional association directives governing jet stream units, ZH 1/406,
paint spraying equipment should be checked by an expert on request, or at least every 12 months,
to ensure that there is no risk involved in its continued operation. If the units are idle, the examination can be delayed until the next period of operation. The operator is obliged to register the equipment for testing and to keep written records of the results of such testing.
An expert is someone whose professional training and experience has given him adequate know ledge and understanding of jet stream units and who is sufficiently acquainted with the relevant national health and safety and work and accident prevention regulations, directives and generally recognised technical regulations, that he is able to assess whether jet stream units are safe to operate.
The employer (operator) must make sure that test results for each jet stream unit are kept as a
written record and that this is retained until the next text. We provide a blank "Test record for
spraying equipment" form for this purpose. Please make as many copies of this as you need.
Furthermore, you must ensure that this test document is available at the place where the jet stream
unit is in use. A copy of the test record or a test plaque is sufficient for this.
But we also ask you to enter the test document, date and expert in the “Test Document” table.
19
11. TEST DOCUMENTS
Test record for spraying equipment
ITW Oberflächentechnik GmbH & Co. KG
Justus -von-Liebig-Straße 31
D-63128 Dietzenbach
Telefon +49 (0) 6074 / 403-1
Telefax +49 (0) 6074 / 403-281
Date: ..................................
Examiner: ...................................
DEALER STAMP:
ADDRESS OF OPERATOR:
Name: ......................................................
Street: ......................…….........................
Postcode/Town: .......................................
Contact:........................................Phone: ...........……..........
Tested unit:
Manufacturer: ..................................................
Type: .........................................................
Eqpt.-No.: ..................................................
Year of manufacture: .................................
System components used:
O Airless pump
O Airless gun
O Spray material line
O Pump head Cart O
Triprod O
Wall bracket O
Tested components complies not tested does not
comply
retrofit recom-
mended
General condition of system
Jet stream unit
Equipment name plate
Safety valve
Pressure gauge fitting
Pressure relief valve
Jet stream unit with heater
Temperature limit ation / control
Temperature display
Spraying device
Max. pressure identification
Equipment number identification
Efficiency
Safety equipment
Hoses and fittings
Hose identification
Fitting identification
Grounding
Between components
Overall system
Measuring of resistance (1 MO)
Operating instructions
Function of the overall system
User instructions
Technical condition
Safe condition
Health and safety at work regulations
Overall assessment of the examination
Comments:
20
TEST DOCUMENTS
Test document no. Date of test Expert
Company Name
12. SPARE PARTS LISTS
21
Ersatzteilliste / spare parts list
Hochdruckpumpe / high pressure pump HDP 27/32
0114-014874
Hochdruckpumpe
high pressure pump
Luftmotor
air motor
0114-013441
Materialpumpe
material pump
0114-013447
Vorbehaltl. Techn. Änderungen
22
Ersatzteilliste / spare parts list
Luftmotor / air motor LM 85/75
0114-013441
Luftmotor LM 85/75
air motor LM 85/75
Vorbehaltl. Techn. Änderungen
23
Ersatzteilliste / spare parts list
Luftmotor / air motor LM 85/75
0114-013441
Luftmotor LM 85/75
air motor LM 85/75
Vorbehaltl. Techn. Änderungen
24
Ersatzteilliste / spare parts list
Luftmotor / air motor LM 85/75
Pos.
Art.-Nr.
Bezeichnung
Description
Stück
D / R
Pcs.
0114-013441
Luftmotor LM 85/75
air motor LM 85/75
1
0114-014182
Schraube
screw42
0114-013442
Deckel kpl.
cover ass.
130114-014300
Dämpfungsscheibe
dampening spacer
1R4
0114-014345
Zackenring
serregated washer
1R5
0114-014301
Dämpfungsscheibe
dampening spacer
1R6
0114-014298
Zapfen
bolt17
0114-014295
Scheibe
spacer
1
8 0114-014341 Mitnehmer kpl. carrier ass. V 1
9 0114-014584 Schraube screw 4
10 0114-014302 Dämpfungsscheibe dampening spacer 1 R
11 0114-014346 Steuerkolben kpl. control piston ass. V 1 R
12 0114-013443 Oberteil kpl. cylinder head ass. 1
13 0114-014306 Dämmplatte dampening plate 1 R
14 0114-014367 Gewindestift threaded pin 2
15 0114-014163 Mutter nut 2
16 0114-014774 Sicherheitsventil safety valve 1
17 0114-014296 Bundbuchse shoulder bush V 1 R
18 0114-014307 Sicherungsring retaining ring 1 R
19 0114-014409 Scheibe spacer 1
20 0114-013956 Nutring u-seal V 1 D / R
21 0114-014305 Schnepper toggle V 2
22 0114-014340 Schnepperlager toggle bearing V 2
23 0114-014032 Druckfeder spring V 2
24 0114-014297 Lagerbuchse bearing bush 2
25 0114-014466 O-Ring o-rin V 1 D / R
26 0114-014767 Kolbenplatte piston plate 1
27 0114-013953 O-Ring o-ring V 1 D / R
28 0114-014765 Führungsring guide ring 1 R
29 0114-014766 Scheibe spacer 1 R
30 0114-014410 Umsteuerachse kpl. guide axle ass. V 1 R
31 0114-014412 Motorachse motor axle V 1
32
0114-014467
O-Ring
o-ringV2
D / R330114-014308
O-Ring
o-ringV4
D / R
34 0114-014413 Belüftungsrohr air inlet pipe 2
35 0114-014582 Zylinder cylinder 1
36 0114-014355 Sicherungsring retaining ring 1 D / R
37 0114-014468 Führungsbuchse kpl. guide bush ass. V 1 D / R
38
0110-013444
Unterteil kpl.
bottom ass.
1
0114-014530 Dichtungssatz seal kit D
0114-014734 Reparatursatz repair kit R
Verschleißteil
wearing part
V
Vorbehaltl. Techn. Änderungen
25
Ersatzteilliste / spare parts list
0114-013447
Materialpumpe MP 27/75
material pump MP 27/75
Vorbehaltl. Techn. Änderungen
Materialpumpe / material pump MP 27/75
26
Ersatzteilliste / spare parts list
Materialpumpe / material pump MP 27/75
Pos.
Art.-Nr.
Bezeichnung
Description
Stück
D / R
Pcs.
0114-013447 Materialpumpe MP 27/75 material pump MP 27/75
1 0114-014561 Einfüllstutzen kpl. insert gauge cpl. 1
1.1
0114-013670
Winkel
elbow
1
1.2
0114-013671
Verschlussschraube
closing screw
1
1.3
0114-013520
Langnippel
nipple
1
4
0114-014364
Sicherungsring
retaining ring
1
R
5
0114-011281
Hochdruckkopf
pump head
1
6
0114-014751
Rückschlagventil kpl.
non return vale
1
7
0114-013952
Dichtung
gasket
1
D / R80114-014199
Schraube
screw
4
9 0114-014314 Anzugring connecting ring 1
10
0114-014513
Packung gemischt kpl. oben
upper packing mixed cpl.
V1R
wahlw.
0114-014559
Packung PTFE kpl. oben
upper packing PTFE cpl.
V1R
11 0114-014161 Sicherungsfeder locking spring 1 R
12 0114-014605 Doppelkolben dual piston V 1
13 0114-014508 Kugelanschlag kpl. ball stop assembly 1 R
14 0114-014527 Dichtung gasket 1 D / R
15 0114-014745 Kugel ball V 1 R
16 0114-014034 Ventilplatte valve seat V 1
17 0114-013863 Schraube screw 1
18 0114-014480 Druckfeder spring 2
19 0114-011284 O-ring o-ring 2
20 0114-011282 Federgehäuse spring housing 1
21 0114-014512 Packung gemischt kpl. unten lower packing mixed cpl. V 1 R
wahlw. 0114-014558 Packung PTFE kpl. unten lower packing PTFE cpl. V 1 R
22 0114-011283 Druckzylinder pressure cylinder 1
23 0114-014739 Dichtung gasket 1 D / R
24 0114-014450 Zylinderstift cylindrical pin 1 R
25 0114-014738 Kugelführung ball guide 1
26 0114-014237 Kugel ball V 1 R
27 0114-014741 Bodenventil kpl. bottom valve 1
27a 0114-014056 Ventilplatte valve plate 1
28 0114-013834 Dichtung gasket 1 D / R
29 0114-014006 O-Ring o-ring 1 D / R
0114-018597 Dichtungssatz seal kit D
0114-013448 Reparatursatz (Packung gem.) repair kit (packing mixed) R
0114-016006 Reparatursatz (Packung PTFE) repair kit (packing PTFE) R
Verschleißteil wearing part V
Vorbehaltl. Techn. Änderungen
27
Ersatzteilliste / spare parts list
Vorbehaltl. Techn. Änderungen
Reparatursatz Luftmotor / repair kit air motor LM 85/75
1x
0114-014300
Dämpfungsscheibe
12x2mm
1x
0114-014345
Zackenring ZJ16
1x
0114-014301
Dämpfungscheibe
25,5x2
1x
0114-014346
Steuerkolben kpl.
1x
0114-014307
SI-Ring 15x1
1x
0114-014302
Dämpfungscheibe
22x3
1x
0114-014296
Bundbuchse
1x
0114-013956
Nutring DN15/DN7
1x
0114-014468
Führungsbuchse kpl.
1x
0114-013953
O-Ring 6,5x2,5mm
1x
0114-014765
Führungsring
11,2x7,3mm
1x
0114-014766
U-Scheibe 13,7x8,3x1,5mm
1x
0114-014410
Umsteuerachse kpl.
4x
0114-014308
O-Ring 6,5-1,5mm
1x
0114-014355
Si-Ring JK30
0114-014734
1x
0114-014306
Dämmplatte
140x63x3 mm
1x
0114-014466
O-Ring 74,2x5,7mm
2x
0114-014467
O-Ring
70x2mm
28
Ersatzteilliste / spare parts list
Vorbehaltl. Techn. Änderungen
Dichtungssatz Luftmotor / seal kit air motor LM 85/75
0114-014530
1x
0114-013956
Nutring DN15DN7
1x
0114-014466
O-Ring 74,2x5,7mm
1x
0114-013953
O-Ring
6,5x2,5mm
2x
0114-014467
O-Ring
85x2mm
4x
0114-014308
O-Ring 6,5x1,5mm
1x
0114-014355
Si-Ring JK30
1x
0114-014468
Führungsbuchse kpl.
29
Ersatzteilliste / spare parts list
Vorbehaltl. Techn. Änderungen
Reparatursatz Materialpumpe / repair kit material pump MP 27/75
1x
0114-014364
Sprengring SW65
1x
0114-014006
O-Ring 49x3 mm
1x
0114-013952
Dichtung 24x18x3mm
1x
0114-014508
Kugelstop kpl.
1x
0114-014161
Sicherungsfeder
1x
0114-014527
Profildichtung
14x11,2x1,5mm
1x
0114-014745
Kugel 6mm
1x
0114-014237
Kugel 15 mm
1x
0114-014739 Dichtung
32x25x1,5 mm
1x
0114-014450
Zyl.-Stift 3x23 mm
1x
0114-013834
Dichtung 24,5x18x2mm
0114-013448
2x
0114-011284
O-Ring 37x1 mm
Mansch. Leder
Mansch. Tefl.
Mansch. Tefl.
Gegenring RF
Mansch. Tefl.
Sattelring
Packung gem. oben
0114-014513
Mansch. Tefl.
Mansch. Tefl.
Mansch. Leder
Mansch. Tefl.
Sattelring
Gegenring RF
Packung gem. unten
0114-014512
Sattelring
Manschette PTFE
Manschette Leder
Manschette PTFE
Manschette PTFE
Gegenring RF
Sattelring
Manschette PTFE
Manschette Leder
Manschette PTFE
Manschette PTFE
Gegenring RF
30
Ersatzteilliste / spare parts list
Vorbehaltl. Techn. Änderungen
Reparatursatz Materialpumpe / repair kit material pump MP 27/75
1x
0114-014364
Sprengring SW65
1x
0114-014006
O-Ring 49x3 mm
1x
0114-013952
Dichtung 24x18x3mm
1x
0114-014508
Kugelstop kpl.
1x
0114-014161
Sicherungsfeder
1x
0114-014527
Profildichtung
14x11,2x1,5mm
1x
0114-014745
Kugel 6mm
1x
0114-014237
Kugel 15 mm
1x
0114-014739 Dichtung
32x25x1,5 mm
1x
0114-014450
Zyl.-Stift 3x23 mm
1x
0114-013834
Dichtung 24,5x18x2mm
0114-016006
2x
0114-011284
O-Ring 37x1 mm
Mansch. Leder
Mansch. Tefl.
Mansch. Tefl.
Gegenring RF
Mansch. Tefl.
Sattelring
Packung gem. oben
0114-014513
Mansch. Tefl.
Mansch. Tefl.
Mansch. Leder
Mansch. Tefl.
Sattelring
Gegenring RF
Packung gem. unten
0114-014512
Sattelring
Manschette PTFE
Manschette PTFE
Manschette PTFE
Manschette PTFE
Gegenring RF
Sattelring
Manschette PTFE
Manschette PTFE
Manschette PTFE
Manschette PTFE
Gegenring RF
Packung PTFE oben 0114-014559
Packung PTFE unten 0114-014558
31
Ersatzteilliste / spare parts list
Vorbehaltl. Techn. Änderungen
Dichtungssatz Materialpumpe / seal kit material pump MP 27/75
0114-018597
1x
0114-014006
O-Ring
49x3 mm
1x
0114-013952
Dichtung 24x18x3mm
1x
0114-014527
Profildichtung
14x11,2x1,5mm
1x
0114-014739
Dichtung 32x25x1,5
2x
0114-011284
O-Ring
37x1 mm
1x
0114-013834
Dichtung
24,5x18x2mm
32
Ersatzteilliste / spare parts list
Ersatzteile Fahrgestell / spare parts trolley
Pos.
Art.-Nr.
Bezeichnung
Stk.
Description
pcs.
0114-019203
Fahrgestell Typ 02 (M)
trolley type 02 (M)
1
0114-014640
Gestell
1
frame20114-014057
Rad2wheel
3
0114-014187
U-Scheibe
2
washer
4
0114-014825
Splint2split pin
5-11
0114-014806
Wandhalter kpl. bestehend aus:
1
wall holder cpl.
5
0114-019005
Wandhalter
1
wall holder
6
0114-009129
Montageplatte
1
montage plate
7
0114-014216
Schraube
8
screw80114-014164
Mutter
8
nut
9
0114-014165
U-Scheibe
8
washer
10
o.Abb
0114-014179
Zyl.Schraube
4
cyl.screw
11
o.Abb
0114-009743
Federring
4
spring ring
Vorbehaltl. Techn. Änderungen
1
2
3/4
5
6
7/8/9
33
Ersatzteilliste / spare parts list
Ersatzteile Wandhalter / spare parts wall bracket
Pos.
Art.-Nr.
Bezeichnung
Stk.
Description
pcs.
0114-014806 Wandhalter Typ 02 (M) wall bracket assy. type 02 (M)
0114-019005 Wandhalter 1 wall bracket
0114-009129 Montageplatte 1 montage plate
0114-014216 Schraube 4 screw
0114-014164 Skt.Mutter 4 screw
0114-014165 U-Scheibe 4 washer
0114-014179 Schraube 4 screw
0114-009743 Federring 4 ring
Vorbehaltl. Techn. Änderungen
34
Ersatzteilliste / spare parts list
Ersatzteile Dreibein / spare parts triprod
Pos. Art.-Nr. Bezeichnung Stk. Description
pcs.
0110-011802
Dreibein kpl.
triprod assy.
0114-009743
Federring
4
spring washer
ZZ-1892-D
Zylinderschraube
4
cylinder screw
Vorbehaltl. Techn. Änderungen
35
Ersatzteilliste / spare parts list
Ersatzteile Behälter / spare parts container
Pos.
Art.-Nr.
Bezeichnung
Stk.
Description
pcs.
0114-014613 Behälter kpl. container assy.
0114-014167 U-Scheibe 4 washer
0114-014179 Schraube 4 screw
0114-014445 Behälter 1 container
0114-014447 Deckel, kpl. 1 cover, cpl.
0114-014200 Flügelschraube 3 wing screw
0114-014521 Deckel 1 cover
Vorbehaltl. Techn. Änderungen
36
Ersatzteilliste / Spare parts list
Druckregler / air regulator G 3/8" Aircombi
0114-009350
Druckregler Aircombi
air pressure regulator Aircombi
Pos.
Art.-Nr.
Bezeichnung
Description
1
0114-13531-01
Druckluftregler kpl.
2
air pressure regulator cpl.
2
0114-009164
Winkel
1
elbow30114-009048
Einstecknippel
1
nipple40114-009049
T-Stück
1
T-piece
5
0114-014538
Doppelnippel
1
nipple60114-021608
Kugelhahn
1
relief valve
7
0114-014048
Manometer
2
gauge
Vorbehaltl. Techn. Änderungen
37
Ersatzteilliste / Spare parts list
Druckregler / air regulator G 3/8" Airless
0114-013531
Druckregler Airless
air pressure regulator Airless
Pos.
Art.-Nr.
Bezeichnung
Description
1
0114-13531-01
Druckluftregler kpl.
1
air pressure regulator cpl.
1.1
0114-014048
Manometer
1
gauge
1.2
0114-020295
Druckreglergehäuse
1
pressure regulator housing
1.3
0114-014597
Knebelschraube mit Mutter
1
t-handle with nut
2
0110-009091
Einstecknippel
1
nipple30114-014538
Doppelnippel
1
Doppelnippel
4
0114-021608
Kugelhahn
1
relief pipe
Vorbehaltl. Techn. Änderungen
38
Ersatzteilliste / spare parts list
Ersatzteile HD-Filter 03 / spare parts HP-filter 03
Pos.
Art.-Nr.
Bezeichnung
Stück
Description
Pcs.
0110-009130
HD-Filter 03 kpl. mit Sieb 100 M
HP-filter cpl. + filter insert 100 m
1
0114-009061
Verschraubung - kein Ersatzteil
1
screwing - no spare part
2
0114-019909
Dichtung
1
gasket
3
0110-009132
Siebeinsatz 100 M
1
filter insert 100 mesh
wahlweise :
optional:
0110-009131
Siebeinsatz 50 M
filter insert 50 mesh
0110-009133
Siebeinsatz 150 M
filter insert 150 mesh
0110-009134
Siebeinsatz 200 M
filter insert 200 mesh
4
0110-009324
Gehäuse kpl. - kein Ersatzteil
1
casing cpl. - no spare part
5
0114-013730
Auslauf-Verschraubung
1
outlet screwing
6
0114-019090
Ablass-Verschraubung
1
outflow screwing
7
0114-019091
Kugelhahn
1
high pressure valve
8
0114-019092
Schlauchnippel
1
hose nipple
9
0110-009066
Einlaufverschraubung
1
inlet screwing
10
0110-009065
Erdungsklemme
1
earthing grip
0110-009068
Sechskantschraube
1
screw
0110-009071
Federring
1
spring ring
11
0110-009103
Rücklaufschlauch
1
return flow hose
Vorbehalt. Techn. Änderungen
39
Ersatzteilliste / spare parts list
Ersatzteile HD - Filter / spare parts HP - filter Type 01
(nur Behälter-Version / only container version)
Pos.
Art.-Nr.
Bezeichnung
Stk.
Description
pcs.
0114-013525
HD-Filter Typ 01
high pressure filter type 01
1
0114-013725
Anzugmutter
1
retaining cap
2
0114-013841
O-Ring
1
o-ring30114-014033
Feder1spring
4
0114-014916
HD-Sieb 30 M Kunststoff blau
1
filter insert 30 mesh blue
0114-014887
HD-Sieb 50 M Kunststoff orange
1
filter insert 50 mesh orange
0114-014876
HD-Sieb 70 M Kunststoff gelb
1
filter insert 70 mesh yellow
0114-014875
HD-Sieb 100 M Kunststoff schwarz*
1
filler insert 100 mesh black*
0114-014877
HD-Sieb 150 M Kunststoff rot
1
filler insert 150 mesh red
0114-014878
HD-Sieb 200 M Kunststoff weiss
1
filler insert 200 mesh white
5
0114-013597
Anschlußnippel
1
connecting nipple
6
0114-014166
Schraube
1
screw70114-009743
Federring
2
spring ring
8
0114-013730
Doppelnippel
1
male adaptor
9
0114-009908
CU-Dichtung
1
cu-gasket
10
0114-013952
Dichtung
1
gasket
11
0114-013855
Reduziernippel
1
reducing nipple
12
0114-014087
Kugelhahn
1
high pressure valve
13
0114-020027
Winkel
1
elbow140114-019985
Schlauchtülle
1
hose nozzles
15
0110-009103
Rücklaufschlauch
1
return flow hose
16
0114-013728
Gehäuse
1
housing
* Standard
Vorbehaltl. Techn. Änderungen
40
Ersatzteilliste / spare parts list
Ersatzteile Ansaugsystem / spare parts suction system
Pos.
Art.-Nr.
Bezeichnung
Description
0110-011726 Ansaugsyst. NW 20 Dreibein suction system DN 20 triprod
1
0114-011515
Ansaugrohr NW 20
suction tube
2
0114-013734
Saugglocke D 70
filter housing
3
0114-014112
Materialsieb D 70 M 20
strainer 20 mesh
wahleise :
optional :
0114-014068
Materialsieb D 70 M 50
strainer 50 mesh
0114-014221
Materialsieb D 70 M 70
strainer 70 mesh
4 0114-014080 Sicherungsring safety ring
Vorbehaltl. Techn. Änderungen
1
2
3
4
41
Ersatzteilliste / spare parts list
Ersatzteile Ansaugsystem / spare parts suction system
Pos.
Art.-Nr.
Bezeichnung
Description
0114-016023
Ansaugsystystem NW 20 Behälter
suction system DN 20 container
1
0114-016022
Ansaugrohr NW 20
suction tube
2
0114-013734
Saugglocke D 70
filter housing
3
0114-014112
Materialsieb D 70 M 20
strainer 20 mesh
wahleise :
optional :
0114-014068
Materialsieb D 70 M 50
strainer 50 mesh
0114-014221
Materialsieb D 70 M 70
strainer 70 mesh
4
0114-014080
Sicherungsring
safety ring
0114-014685 Ansaugsieb kpl. M 20 (Standard) suction housing cpl. 20 mesh (standard)
Vorbehaltl. Techn. Änderungen
1
2
3
4
42
Ersatzteilliste / spare parts list
Ersatzteile Ansaugleitung / spare parts suction system
Pos.
Art.-Nr.
Bezeichnung
St.
Description
Pcs. 0114-014844
Ansaugsystem NW 20 flexibel
suction system DN 20 flexible
1
0114-013801
Reduziernippel
1
reducing nipple
2
0114-018506
Ansaugleitung NW 20
1
suction hose DN 20
3
0114-013734
Siebgehäuse
1
filter housing
4
0114-014112
Materialsieb D 70 M 20
1
strainer 20 mesh
0114-014068
Materialsieb D 70 M 50
strainer 50 mesh
0114-014221
Materialsieb D 70 M 70
strainer 70 mesh
5
0114-014080
Sicherungsring
1
retaining ring
Vorbehaltl. Techn. Änderungen
43
13. RECOMMENDED GUN
High Pressure
Pump
Max. Pressure
Pump (bar)
Recom-
mended
Gun
Max. Pressure
Gun (bar)
HP 3/28
Airless-Outfit
224
HAP 50
Airless 1
500
420
HP 3/28
Aircombi-Outfit
224
AA 4000
DSG-2000
275
250
HP 4/ 20
Airless-Outfit
100
HAP 50
Airless 1
500
420
HP 4/20
Aircombi-Outfit
100
AA 1500
AA 4000
DSG-2000
105
275
250
HP 4/32
Airless-Outfit
256
HAP 50
Airless 1
500
420
HP 4/32
Aircombi-Outfit
256
AA 4000
DSG-2000
275
250
HP 6/34
Airless-Outfit
272
HAP 50
Airless 1
500
420
HP 6/34
Aircombi-Outfit
272 AA 4000 275
HP 6/60
Airless-Outfit
390
HAP 50
Airless 1
500
420
HP 10/32
Airless-Outfit
256
HAP 50
Airless 1
500
420
HP 10/32
Aircombi-Outfit
256 AA 4000 275
HP 20/66
Airless-Outfit
429 HAP 50 500
HP 25/48
Airless-Outfit
384
HAP 50
Airless 1
500
420
HP 30/32
Airless-Outfit
256
HAP 50
Airless 1
500
420
HP 30/75
Airless-Outfit
474 HAP 50 500
44
14. EC DECLARATION OF CONFORMITY
We: ITW Oberflächentechnik GmbH & Co. KG
Justus-von -Liebig-Str. 31
63128 Dietz enbach
Germany
As the representative/manufacturer of the items listed below:
High-Pressure Paint Pump Models BINKS
HP 4/20, HP 3/28, HP 4/32, HP 10/32, HP 6/34, HP 25/48, HP 6/60,
HP 20/66, HP 30/32, HP 30/75
Declare, under our sole responsibility, that the equipment to which this document relates is in
conformity with the following standards or other normative documents:
EN 292 1-2, EN 1953, EN 12621, EN 13463 1-8:2001
And thereby conform to the protection requirements of Council Directive 89/392/EEC relating
to Machinery Safety Directive and council Directive 94/9/EC relating to Equipment and
Protective Systems intended for use in Potentially Explosive Atmospheres pr otection
level II 2 G X.
Issued on: 10/07/03
Authorised by:
General Manager
45
15. WARRANTY STATEMENT
5 – Year HP Piston Pump Warranty
All Piston Pumps are backed by our 5-year warranty, as a measure of the confidence we place in
the quality of these products - a confidence that you can share.
BINKS HP Piston Pumps Five-Year Warranty
ITW Oberflächentechnik GmbH & Co KG (“ITW“) warrants to the original use purchaser of ITW
manufactured HP Piston Pumps that ITW will repair or replace, free of charge, including return
shipping costs within Europe, any such products which under normal use and service proves defective in material or workmanship, as determined by ITW inspection, within FIVE YEARS from date
of shipment from ITW, provided the claimed defective product, or part thereof, is promptly returned
to the ITW factory or ITW authorised warranty repair centre with transportation pre-paid.
This warranty does not cover failure of parts or components due to normal wear or damage, which
in the judgement of ITW, arises from misuse, abrasion, corrosion, negligence, accident, substitution of non ITW parts, faulty installation or tampering.
If ITW inspection discloses no defect in material or workmanship, repair or replacement and return
will be made at customary charges.
This warranty covers ITW manufactured Piston Pumps manufactured and shipped on or after
January 1st, 2004.
Equipment not covered by this ITW warranty such as accessories or components of equipment
(switches, connections, fittings, hoses) which are sold by ITW are subject to the ITW Standard
Terms of Sales & Delivery respectively the terms of the individual manufacturer.
The foregoing warranty supersedes, voids and is lieu of all or any other ITW warranties, express or
implied, and no warranty or merchantability or fitness for particular purpose is intended or made.
ITW’s sole obligation and the original use purchaser’s role remedy is as stated above and in no
event shall ITW be liable for any special, direct, indirect, incidental, consequential or other damages, or expenses of any nature including, without limitation, los s of profits or production time incurred by the original use purchaser or any other party.
Authorised by:
André de Neergaard
General Manager
Loading...