SERVICE MANUAL
EN
FX12 FLUID PUMP ASSEMBLIES
Models: FX12PL (PTFE/Leather), FX12PP (PTFE),
FX121PU (PTFE/U-Cups), FX12UC (U-Cups)
Maximum fluid pressure: 96 bar [1390 psi]
Displacement per cycle: 72 cc [2.4 oz]
Output @ 60 cycles/min: 4.3 L/m [1.1 gal/m]
Fluid inlet size: 3/4" NPS(m)
Fluid outlet size: 3/8" BSP(m) & 3/8" NPS(m)
Weight: 6.4 kg [14.1 lbs]
Wetted parts materials of
construction:
77-2970-R2 (1/2018) 1 / 10 www.carlisleft.com
SPECIFICATIONS
Stainless Steel, Tungsten Carbide,
Ceramic Coated Stainless Steel, PTFE,
Polyethylene, Leather
EN
In this part sheet, the words WARNING, CAUTION and NOTE are used to
emphasize important safety information as follows:
!
WARNING
Hazards or unsafe practices which
could result in severe personal
injury, death or substantial property
damage.
Read the following warnings before using this equipment.
READ THE MANUAL
Before operating finishing equipment, read and understand all
safety, operation and maintenance information provided in the
operation manual.
WEAR SAFETY GLASSES
Failure to wear safety glasses with side shields could result in
serious eye injury or blindness.
DE-ENERGIZE, DEPRESSURIZE, DISCONNECT AND LOCK
OUT ALL POWER SOURCES DURING MAINTENANCE
Failure to De-energize, disconnect and lock out all power supplies
before performing equipment maintenance could cause serious
injury or death.
OPERATOR TRAINING
All personnel must be trained before operating finishing
equipment.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture,
malfunction, or start unexpectedly and result in serious injury.
KEEP EQUIPMENT GUARDS IN PLACE
Do not operate the equipment if the safety devices have been
removed.
PROJECTILE HAZARD
You may be injured by venting liquids or gases that are released
under pressure, or flying debris.
PINCH POINT HAZARD
Moving parts can crush and cut. Pinch points are basically any
areas where there are moving parts.
PACEMAKER WARNING
You are in the presence of magnetic fields which may interfere
with the operation of certain pacemakers.
AUTOMATIC EQUIPMENT
Automatic equipment may start suddenly without warning.
!
CAUTION
Hazards or unsafe practices which
could result in minor personal injury,
product or property damage.
!
WARNING
INSPECT THE EQUIPMENT DAILY
Inspect the equipment for worn or broken parts on a daily basis.
Do not operate the equipment if you are uncertain about its
condition.
NEVER MODIFY THE EQUIPMENT
Do not modify the equipment unless the manufacturer provides
written approval.
KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT
IN CASE OF AN EMERGENCY
PRESSURE RELIEF PROCEDURE
Always follow the pressure relief procedure in the equipment
instruction manual.
NOISE HAZARD
You may be injured by loud noise. Hearing protection may be
required when using this equipment.
HIGH PRESSURE CONSIDERATION
High pressure can cause serious injury. Relieve all pressure before
servicing. Spray from the spray gun, hose leaks, or ruptured
components can inject fluid into your body and cause extremely
serious injury.
STATIC CHARGE
Fluid may develop a static charge that must be dissipated through
proper grounding of the equipment, objects to be sprayed and all
other electrically conductive objects in the dispensing area. Improper
grounding or sparks can cause a hazardous condition and result in
fire, explosion or electric shock and other serious injury.
PROP 65 WARNING
WARNING: This product contains chemicals known to the
State of California to cause cancer and birth defects or other
reproductive harm.
NOTE
Important installation, operation or
maintenance information.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.
FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).
Binks reserves the right to modify equipment specification without prior notice.
www.carlisleft.com
77-2970-R2 (1/2018)2 / 10
170mm
11
6
"
16
EN
291mm
15
11
"
32
219mm
5
8
"
8
FX12 FLUID PUMP ASSEMBLIES – TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Material in solvent cup Worn or dirty upper packings. Replace or clean upper packings as
necessary.
Pump does not stop on
the down stroke
Pump does not stop on
the
up stroke
Worn or dirty lower ball check. Replace or clean the parts as necessary.
Worn or dirty upper ball check.
Replace or clean the parts as necessary.
Worn or dirty lower packings.
Pump runs erratically Blocked material siphon kit.
Pump runs, with no
output
77-2970-R2 (1/2018) 3 / 10
Blocked inlet lter or strainer.
Low material level.
Loose connection in between
pump and siphon assembly. Stuck
lower ball.
Replace or clean the siphon kit.
Replace or clean inlet lter or strainer.
Replace or rell material container.
Check that all connections are tight.
Replace or clean the parts as necessary.
www.carlisleft.com
EN
+
FX12 FLUID PUMP ASSEMBLIES (CHEVRON PACKINGS)
Models: FX12PL (PTFE/Leather), FX12PP (PTFE), FX12PU (PTFE/UHMW)
2
4
5
6
+
•
7
+
•
1
3
+
•
8
6
+
•
16
+
•
17
+
18
8
11
9
12
•
13
+
10
14
•
FX12 CHECK VALVE ASSEMBLY
24
+
13
•
0115-010269
•
15
•
19
20
•
21
+
•
22
•
23
www.carlisleft.com
14
12
13 25 26
77-2970-R2 (1/2018)4 / 10
FX12 FLUID PUMP ASSEMBLIES (CHEVRON PACKINGS)
Models: FX12PL (PTFE/Leather), FX12PP (PTFE), FX12PU (PTFE/UHMW)
EN
ITEM
PART NUMBER DESCRIPTION
NO.
1 0115-010232 FX12 SOLVENT CUP 1 1 1
2 0115-010294 SIGHT GLASS 1 1 1
3 0115-010231 •+ O-RING 1 1 1
4 0115-010141 FX12 UPPER PACKING RETAINER 1 1 1
5 0115-010205 PUMP ADAPTER PLATE 1 1 1
6 0115-010143 •+ FX12 PUMP TUBE SEAL 2 2 2
7 0115-010261 •+ FX12 UPPER PACKING SET (PTFE/LEATHER) 1 - -
7 0115-010263 •+ FX12 UPPER PACKING SET (PTFE) - 1 -
7 0115-010265 •+ FX12 UPPER PACKING SET (PTFE/UHMW) - - 1
8 0115-010152 PACKING SPRING 2 2 2
9 0115-010137 FX12 UPPER PUMP TUBE 1 1 1
10 0115-010269 FX12 CHECK VALVE ASSEMBLY 1 1 1
11 0115-010142 FX12 PUMP ROD (HARD CHROME) 1 1 1
12 0114-014022 • UPPER BALL (10mm) 2 2 2
13 0115-010144 •+ FX12 UPPER SEAT SEAL 3 3 3
14 0115-010145 • FX12 UPPER SEAT 2 2 2
FX12PL
QTY.
FX12PP
QTY.
FX12PU
QTY.
15 0115-010146 FX12 UPPER SEAT RETAINER 1 1 1
16 0115-010262 •+ FX12 LOWER PACKING SET (PTFE/LEATHER) 1 - -
16 0115-010264 •+ FX12 LOWER PACKING SET (PTFE) - 1 -
16 0115-010266 •+ FX12 LOWER PACKING SET (PTFE/UHMW) - - 1
17 0115-010138 FX12 LOWER PUMP TUBE 1 1 1
18 0115-010140 •+ FX12 LOWER BALL CAGE SEAL 1 1 1
19 0115-010139 FX12 LOWER BALL CAGE 1 1 1
20 0114-014025 • LOWER BALL (18mm) 1 1 1
21 0115-010147 •+ FX12 LOWER SEAT SEAL 1 1 1
22 0115-010148 • FX12 LOWER SEAT 1 1 1
23 0115-010149 FX12 FLUID INLET FITTING 1 1 1
24 0115-010258 FLUID OUTLET FITTING 1 1 1
25 0115-010270 • FX12 CHECK VALVE SPRING 1 1 1
26 0115-010271 FX12 CHECK VALVE HOUSING 1 1 1
• Parts are included in Repair Kits 0115-010307 0115-010309 0115-010387
+ Parts are included in Seal Kits 0115-010306 0115-010308 0115-010303
77-2970-R2 (1/2018) 5 / 10
www.carlisleft.com
EN
FX12 FLUID PUMP ASSEMBLIES (U-CUPS)
Models: FX12UC
2
3
+
•
5
+
•
29
7
5
+
•
9
•
1
4
•
8
+
•
29
17
6
•
18
+
•
19
8
+
•
12
10
14
•
13
+
11
15
•
FX12 CHECK VALVE ASSEMBLY
26
14
+
•
15
• • •
0115-010269
13
14 27 28
+
•
•
16
20
+
•
21
22
•
23
+
•
24
•
25
www.carlisleft.com
77-2970-R2 (1/2018)6 / 10
FX12 FLUID PUMP ASSEMBLIES (U-CUPS)
Model: FX12UC
EN
ITEM
PART NUMBER DESCRIPTION
NO.
1 0115-010232 FX12 SOLVENT CUP 1
2 0115-010294 SIGHT GLASS 1
3 0115-010231 •
4 0115-010230 • SPACER 1
5 0115-010161 •
6 0115-010229 FX12 UPPER U-CUP RETAINER 1
7 0115-010205 PUMP ADAPTER PLATE 1
8 0115-010143 •
9 0115-010162 • FX12 UPPER U-CUP SPACER 1
10 0115-010137 FX12 UPPER PUMP TUBE 1
11 0115-010269 FX12 CHECK VALVE ASSEMBLY 1
12 0115-010142 FX12 PUMP ROD (HARD CHROME) 1
13 0114-014022 • UPPER BALL (10mm) 2
14 0115-010144 •
15 0115-010145 • FX12 UPPER SEAT 2
+
O-RING 1
+
FX12 UPPER U-CUP SEAL 2
+
FX12 PUMP TUBE SEAL 2
+
FX12 UPPER SEAT SEAL 3
QTY.
16 0115-010146 FX12 UPPER SEAT RETAINER 1
17 0115-010164 • FX12 LOWER U-CUP SPACER 1
18 0115-010163 •
19 0115-010138 FX12 LOWER PUMP TUBE 1
20 0115-010140 •
21 0115-010139 FX12 LOWER BALL CAGE 1
22 0114-014025 • LOWER BALL (18mm) 1
23 0115-010147 •
24 0115-010148 • FX12 LOWER SEAT 1
25 0115-010149 FX12 FLUID INLET FITTING 1
26 0115-010258 FLUID OUTLET FITTING 1
27 0115-010270 • FX12 CHECK VALVE SPRING 1
28 0115-010271 FX12 CHECK VALVE HOUSING 1
29 0114-018251 SET SCREW 2
+
FX12 LOWER U-CUP SEAL 1
+
FX12 LOWER BALL CAGE SEAL 1
+
FX12 LOWER SEAT SEAL 1
• Parts are included in Repair Kit 0115-010305
+ Parts are included in Seal Kit 0115-010304
77-2970-R2 (1/2018) 7 / 10
www.carlisleft.com
EN
FX12 FLUID PUMP (CHEVRON PACKINGS) – MAINTENANCE
Models: FX12PL (PTFE/Leather), FX12PP (PTFE), FX12PU (PTFE/UHMW)
MAINTENANCE SYMBOLS:
#
= MAINTENANCE ORDER
Reverse for assembly
= ANTI SEIZE PASTE
1
AS
= PETROLEUM GREASE/JELLY
PG
243
= THREAD LOCKER
LOCTITE # or equivalent
#
= TORQUE VALUE
Nm [in-lb or ft-lb]
PG
AS
PG
SEE DETAIL "A"
3
2
PG
SEE DETAIL "C"
4
AS
5
243
SEE DETAIL "B"
AS
UHMW (2x)
If applicable
DETAIL "A"
www.carlisleft.com
AS
243
7
APPLY TORQUE:
40Nm [29.5ft-lbs]
PACKING AND SEAT ORIENTATIONS
Leather (1x)
If applicable
DETAIL "B"
DETAIL "C"
SEE DETAIL "D"
6
UHMW (2x)
If applicable
DETAIL "D"
77-2970-R2 (1/2018)8 / 10
PG
FX12 FLUID PUMP (U-CUPS) – MAINTENANCE
Models: FX12UC
MAINTENANCE SYMBOLS:
#
= MAINTENANCE ORDER
Reverse for assembly
= ANTI SEIZE PASTE
2
AS
= PETROLEUM GREASE/JELLY
PG
243
= THREAD LOCKER
LOCTITE # or equivalent
#
= TORQUE VALUE
Nm [in-lb or ft-lb]
EN
SEE DETAIL "A"
1
AS
SEE DETAIL "A"
1
3
SEE DETAIL "C"
5
AS
6
4
243
DETAIL "A"
77-2970-R2 (1/2018) 9 / 10
SEE DETAIL "B"
243
8
AS
APPLY TORQUE:
40Nm [29.5ft-lbs]
PACKING AND SEAT ORIENTATIONS
DETAIL "B"
DETAIL "C"
SEE DETAIL "D"
AS
7
DETAIL "D"
www.carlisleft.com
EN
WARRANTY POLICY
Binks products are covered by Carlisle Fluid Technologies one year materials and workmanship
limited warranty. The use of any parts or accessories, from a source other than
Carlisle Fluid Technologies, will void all warranties. For specic warranty information please contact
the closest Carlisle Fluid Technologies location listed below.
Carlisle Fluid Technologies reserves the right to modify equipment specications without prior notice.
DeVilbiss®, Ransburg®, ms®, BGK®, and Binks® are registered trademarks of Carlisle Fluid Technologies, Inc.
©2018 Carlisle Fluid Technologies, Inc.
All rights reserved.
Binks is part of Carlisle Fluid Technologies, a global leader in innovative nishing technologies.
For technical assistance or to locate an authorized distributor, contact one of our international sales
and customer support locations.
USA/Canada
info@carlisleft.com
Tel: 1-888-992-4657
Fax: 1-888-246-5732
United Kingdom
info@carlisleft.eu
Tel: +44 (0)1202 571 111
Fax: +44 (0)1202 573 488
China
mkt@carlisleft.com.cn
Tel: +8621-3373 0108
Fax: +8621-3373 0308
Mexico
ventas@carlisleft.com.mx
Tel: +52 55 5321 2300
Fax: +52 55 5310 4790
Japan
overseas-sales@carlisleft.co.jp
Tel: +81 45 785 6421
Fax: +81 45 785 6517
Germany
info@carlisleft.eu
Tel: +49 (0) 6074 403 1
Fax: +49 (0) 6074 403 281
Australia
sales@carlisleft.com.au
Tel: +61 (0) 2 8525 7555
Fax: +61 (0) 2 8525 7575
For the latest information about our products, visit www.carlisleft.com.
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77-2970-R2 (1/2018)10 / 10
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