EN
DX70 Diaphragm Pump
Service Manual
77-3200-R1.2
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EN
Manufacturer:
Binks,
Ringwood Road,
Bournemouth, BH11 9LH. UK
ATEX Directive 94/9/EC
Diaphragm Pumps - DX70 Bare pump and packages
EN 12621: Machinery for the supply and circulation of coating materials under pressure - Safety requirements
EN1127-1: Explosive atmospheres - Explosion prevention - Basic concepts
EN 13463-1: Non electrical equipment for use in potentially explosive atmospheres - Basic methods and requirements
EN 13463-5: Non electrical equipment for use in potentially explosive atmospheres - Protection by constructional safety
EU Declaration of Conformity
We: Binks declare that the above product conforms with the Provisions of:
Machinery Directive 2006/42/EC
by complying with the following statutory documents and harmonized standards:
EN ISO 12100: Safety of Machinery - General Principles for Design
EN ISO 4413: Hydraulic Fluid Power - General Rules and safety requirements
Product Description
This Product is designed for use with:
Solvent and Water based Materials
Suitable for use in hazardous area:
Zone 1 & 2
Protection Level:
II 2 G X IIB T4 (NB 0891)
Providing all conditions of safe use stated within the product manuals have been complied with and that the final equipment
into which this product is installed has been re-assessed as required, in accordance with essential health and safety
requirements of the above standards, directives and statutory instruments and also installed in accordance with any applicable
local codes of practice.
D Smith
(General Manager)
1/4/13
EN ISO 4414: Pneumatic Fluid Power - General Rules and safety requirements
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EN
HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body
and cause extremely serious injury.
READ THE MANUAL. Before operating finishing equipmrnt, read and
understand all safety, operation and maintenance information
provided in the operation manual.
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT ANS LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death.
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or
broken parts on a daily basis. Do not operate the equipment if you
are uncertain about its condition.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result in
serious injury.
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
CAUTION
Hazards or unsafe practices which could result in
severe personal injury, death or substantial
property damage.
Read the following warnings before using this equipment.
WARNING
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
Important installation, operation or maintenance
information.
NOTE
WARNING
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
PROP 65 WARNING. WARNING:This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving
parts.
PROJECTILE HAZARD. You may be
injured by venting liquids or gased that
are released under pressure, or flying
debris.
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the dispensing
area. Improper grounding or sparks can cause a hazardous condition
and result in fire, explosion or elecrtic shock and other serious injury.
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment instruction
manual.
OPERATOR TRANING. All personnel
must be trained before operating
finishing equipment.
PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.
KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
77-3200-R1.2
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EN
E
Temperature range
0 - 40 °C [32 - 104 °F]
-20ºC@7bar (940ppm)
0.1mg/m³
Water:
Oil:
B
Fluid outlet connection:
3/8” Universal (BSPP/NPSM) Male or Female
Fluid regulator pilot connection:
Maximum dry/wet Lift:
6.6m [21.8 feet]
1:1
7 Bar [100 PSI]
7 Bar [100 PSI]
0.07 Litres [0.018 US Gall]
Ratio:
Maximum air inlet pressure:
Maximum fluid pressure:
Displacement per cycle:
Recommended air quality ISO 8573.1 Class
3.3.2 #:
Non Lubricated
Output @ 60 cycles / min:
4.2 Litres/min [1.1 US Gall/min]
3/8” Universal (BSPP/NPSM) Male or Female
Air inlet connection:
1/4” Universal (BSPP/ NPSM) Female
23.2L/min [0.82 SCFM/min]
Noise Level @ 10 cycles/min & 7 bar [100 psi]:
68 dB LAeq
Specification
Dirt:
Maximum Recommended Continuous Cycle
Rate (cycles / min):
10
Maximum Recommended Intermittent Cycle
Rate (cycles / min):
30
<1Ω
0.77L [0.027 SCFM]
C
D
2.2 Kg [4.9 lbs]
Air flow @ 10 cycles / min 6.9 bar / 100psi:
7.7L/min [0.27 SCFM/min]
Earth connection resistance:
Weight:
5 µm
A
Fluid inlet connection:
Air volume / cycle @ 6.9 Bar/100psi:
Ø4mm [Ø5/32"]
Air flow @ 30 cycles / min 6.9 bar / 100psi:
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EN
Installation
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Earth connection, Binks Part No. 0114-011798
Mount the pump securely and position the pump at a convenient height to allow for maintenance.
Set the pump speed to a slow cycle rate and prime the pump to remove any air before increasing
pressure.
The pump must be earthed at all times. A resistance <1Ω when measuring with an ohm-meter at the
earth point
Set the air regulator pressure to give the desired fluid flow.
The pump inlet pressure should nominally be 1 bar (15 PSI) higher.
This product should be flushed with a suitable compatible solvent prior to use.
Fluid Regulator Air Pilot
Pump Earthing
Prior To Use
Attach flexible hoses to all connections. Connect a regulated air supply to the air connection.
Re-torque end cap nuts to 8 Nm prior to use. Check periodically during use
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EN
Stainless steel
Item
Material
Pump body
Conductive acetal
End cap
Conductive acetal
Inlet & outlet connectors
Stainless steel
Paint section materials of construction
Diaphragms
PTFE
Seals
FKM/PE
Valve ball & spring
Stainless steel
End cap plugs
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EN
End cap seal kit x2
6
DXK-6
Caps & screwsx2
4
DXK-4
Shaft & seal kit
8
DXK-8
End cap5DXK-5
DXK-1
Check valve seal kit x4
2
DXK-2
DXK-3
7
DXK-7
End cap nuts x10
Check valve kit x4
3
1
Diaphragm kit x2
Item
Part No.
Description
Spare parts
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EN
Spare Parts
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EN
11
DXK-14
19
12
Air valve kit
15
Fluid regulator kit
20
DXK-20
O-ring x5
Female inlet / outlet thread seal x4
DXK-19
DXK-15
DXK-12
Male outlet connector kit
DXK-9
9
O-ring x528DXK-28
Insert ‡
Blanking plate & screws ‡
O-ring x525DXK-25
Gasket x426DXK-26
Blanking gasket x 4 ‡
27
DXK-27
Regulator cap & screws
1716DXK-16
DXK-11
Female inlet connector kit
14
Spare Parts
Item
Part No.
21
DXK-21
DXK-17
Inlet (x2) & outlet (x2) clips
18
DXK-18
Cover, seal & screws
O-ring x522DXK-22
29
0114-011798
Grounding cable 4m
‡ = parts for non-fluid regulator model
24
DXK-24
Description
13
DXK-13
Female outlet connector kit
10
DXK-10
Male inlet connector kit
Inlet, outlet & plug connector seal kit
O-ring x523DXK-23
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Spare parts
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Maintenance
= Order for dis-assembly (reverse for assembly)
= Grease (AGMD-010)
= refer to figure
= Spanner or socket size
= Torque required
Key - Maintenance symbols
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EN
Figure 1
Figure 2
Note #1 - Shaft fitting tool included in spares kit DXK-4
This must be used when re-fitting centre shaft
Maintenance
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EN
- Replace Diaphragms
- Replace fluid regulator seat and diaphragm
- Replace centre shaft and seals
- Replace Check valves
- Inspect and replace if required:- Air Valve module
12 Months
- Perform a pump stop test to ensure correct operation, by ensuring pump stops
when the spraygun trigger is closed and there is no fluid flow. If pump does not
stop inspect ball check valves, replace as required.
- Check fluid regulator adjusts fluid pressure correctly. Replace if faulty
6 Months
Fault finding
Recommended operation
Symptom
Possible Cause
Remedy
a. Check seals and hose connections.
Check air supply
b. Remove, clean, and inspect seat, ball,
and ball cage. Replace if suspect or
worn.
c. Replace shaft and seals.
d. Replace air valve module
a. Air getting into fluid line, air supply
restricted.
b. Fluid check valves damaged
c. Worn centre shaft/seals
d. Worn air valve
Pump runs but has
excessive pulsation
Maintenance schedule
a. Air getting into the suction
hose/manifold
b. Check valve ball/seal damaged
Pump will not
‘Prime’
a. No Air or Fluid supply
b. Air valve worn or defective
a. Check air and fluid supply ball valves
and supply hoses.
b. Replace valve module.
- Check for fluid or air leaks
- Inspect Pump for Correct operation
- Check for any excessive mechanical noise
- Check for excessive fluid pressure pulsation
Monthly
Typical period
Pump will not run
a. Check hose connections
b. Inspect, clean/replace balls/seats
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R - M F - 3
R -
N 1
2
3
M M
F F
DX70N
DX70N
Female
Description
1
GA-382-P
Part No.
- Pump
- Pump
1 Regulator
2 Regulators
3 Regulators
-
Gauge
DXA-AC3
3 Regulators
DXA-AC2
2 Regulators
DXA-AC1
1 Regulator
Male
Male
No regulator
Inlet type
Item
Female
Air regulators
DX70R
No regulator
Fluid regulator
Regulator
DX70
Bare pump selection
For use with
Outlet type
3
ZZ-2417
QD stem 1\4" female
2
S-1817
Ø4mm Hose
- Pump
- Spraygun
- Spraygun
- Fluid regulator
Air regulators
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EN
Brazil
www.devilbiss.com.br
sales@devilbiss.com.br
Tel: +55 11 5641 2776
Fax: +55 11 5641 1256
Germany
www.finishingbrands.eu
info@finishingbrands.eu
Tel: +49 (0) 6074 403 1
Fax: +49 (0) 6074 403 281
Australia
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sales@finishingbrands.com.au
Tel: +61 (0) 2 8525 7555
Fax: +61 (0) 2 8525 7575
www.binks.com
info@finishingbrands.com
Toll Free Tel: 1-800-992-4657
Toll Free Fax: 1-888-246-5732
USA/Canada
United Kingdom
www.finishingbrands.eu
info@finishingbrands.eu
Tel: +44 (0)1202 571 111
Fax: +44 (0)1202 573 488
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mkt@finishingbrands.com.cn
Tel: +8621-3373 0108
Fax: +8621-3373 0308
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sales@finishingbrands.com.mx
Tel: 011 52 55 5321 2300
Fax: 011 52 55 5310 4790
France
www.finishingbrands.eu
info@finishingbrands.eu
Tel: +33(0)475 75 27 00
Fax: +33(0)475 75 27 59
Japan
www.ransburg.co.jp
binks-devilbiss@ransburg.co.jp
Tel: 081 45 785 6421
Fax: 081 45 785 6517
WARRANTY POLICY
Finishing Brands reserves the right to modify equipment specifications without prior notice.
DeVilbiss, Ransburg, BGK, and Binks are registered trademarks of Finishing Brands.
© 2013 Finishing Brands. All rights reserved.
Binks products are covered by Finishing Brands one year materials and workmanship limited
warranty. The use of any parts or accessories, from a source other than Finishing Brands, will
void all warranties. For specific warranty information please contact the closest Finishing
Brands location listed below.
Binks is part of Finishing Brands, a global leader in innovative spray finishing
technologies. For technical assistance or to locate an authorized distributer, contact one
of our international sales and customer support locations below.
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