Binks 95A, 95AV User Manual

Page 1
Binks Model 95A Automatic Conventional Air Spray Gun
and Binks Model 95AV
(For Ceramic Coatings)
Conventional Air Spray Gun
95A Gun 6469-XXXX-X
95AV Gun 6487-XXXX-X
AUTOMATIC AIR SPRAY GUN WITH STAINLESS STEEL FLUID INLET
MODEL 95A AND 95AV SPRAY GUN
The Binks Model 95A Automatic Spray Gun is a conven­tional style air spray gun. It incorporates all stainless steel fluid inlet, fluid nozzle, and fluid needle for spraying a wide variety of conventional and waterborne coatings. Model 95AV incorporates tungsten carbite fluid nozzles used in ceramic and abrasive coating applications. It is also pneumatically activated for application with reciprocating, rotary, spindle machines, and in stationary gun set-ups.
STANDARD SET-UPS AVAILABLE (SEE PG. 9). OPTIONAL SET-UPS PLEASE ORDER SEPARATELY (SEE PGS. 8 & 9).
Exceptionally rugged in construction, the Binks Model 95A and 95AV guns are built to stand up under hard, continuous use. However, like any other fine precision instrument, their most efficient operation depends on a knowledge of their construction, operation, and maintenance.
Properly handled and cared for, these guns will produce beautiful, uniform finishing results long after other spray guns have worn out.
Replaces
Part Sheet
Part
Sheet
Page 2
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows:
!
WARNING
Hazards or unsafe practices which could result in severe personal injury, death or substantial property damage.
ead the following warnings before using this equipment.
R
READ THE MANUAL
Before operating finishing equipment, read and
nderstand all safety, operation and maintenance
u
nformation provided in the operation manual.
i
WEAR SAFETY GLASSES
ailure to wear safety glasses with side shields
F
ould result in serious eye injury or blindness.
c
DE-ENERGIZE, DISCONNECT AND LOCK OUT ALL POWER SOURCES DURING MAINTENANCE
ailure to De-energize, disconnect and lock out
F
ll power supplies before performing equipment
a
aintenance could cause serious injury or death.
m
OPERATOR TRAINING
All personnel must be trained before operating finishing equipment.
!
CAUTION
Hazards or unsafe practices which could result in minor personal injury, product or property damage.
!
WARNING
NOTE
Important installation, operation or maintenance information.
NSPECT THE EQUIPMENT DAILY
I
Inspect the equipment for worn or broken parts on a daily basis. Do not operate the equipment if you are uncertain about its condition.
NEVER MODIFY THE EQUIPMENT
Do not modify the equipment unless the manufacturer provides written approval.
NOW WHERE AND HOW TO SHUT OFF THE
K
QUIPMENT IN CASE OF AN EMERGENCY
E
PRESSURE RELIEF PROCEDURE
Always follow the pressure relief procedure in the equipment instruction manual.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equip ment to rupture, malfunction, or start unexpectedly and result in serious injury.
KEEP EQUIPMENT GUARDS IN PLACE
Do not operate the equipment if the safety devices have been removed.
PROJECTILE HAZARD
You may be injured by venting liquids or gases that are released under pressure, or flying debris.
PINCH POINT HAZARD
Moving parts can crush and cut. Pinch points are basically any areas where there are moving parts.
AUTOMATIC EQUIPMENT
Automatic equipment may start suddenly without warning.
CA PROP
65
NOISE HAZARD
You may be injured by loud noise. Hearing protection may be required when using this equipment.
STATIC CHARGE
Fluid may develop a static charge that must be dissipated through proper grounding of the equipment, objects to be sprayed and all other electrically conductive objects in the dispensing area. Improper grounding or sparks can cause a hazardous condition and result in fire, explosion or electric shock and other serious injury.
FIRE AND EXPLOSION HAZARD
Never use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in equipment with aluminum wetted parts. Such use could result in a serious chemical reaction, with the possibility of explosion. Consult your fluid suppliers to ensure that the fluids being used are compatible with aluminum parts.
PROP 65 WARNING
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO
FOR FURTHER SAFETY INFORMATION REGARDING BINKS AND DEVILBISS EQUIPMENT,
SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).
2
THE OPERATOR OF THE EQUIPMENT.
Page 3
Binks Models 95A and 95AV AUTOMATIC CONVENTIONAL SPRAY GUNS
Typical Arrangement Diagram and Hook-up for
Combined Fan and Atomizing Air
Separate Fan Air Inlet Port
(Unplug to operate)
See pg. 4 for instructions)
(
Fluid Inlet
Atomizing and Fan Air Combined Inlet
Mounting Lockscrew
Fluid Inlet 3/8" NPS
Atomizing Air Inlet 1/4" NPS
Oil and Water Extractor
Regulated Cylinder Air From Oil and Water Extractor
Mounting Hole (1/2" Dia.)
Regulated Fluid Inlet
Four Gun Material Manifold
Cylinder Air Inlet
Side Port Control Assembly (Fan Pattern Control)
Fluid Needle Stroke Adjustment
Cylinder Air Inlet 1/4" NPS
95A or 95AV Automatic Gun
Four
Combined Fan and Atomizing Air
For some applications each gun may require individually regulated fluid and air inlet lines.
Gun Air Manifold
3-Way Solenoid
3
Page 4
Binks Models 95A and 95AV AUTOMATIC SPRAY GUNS
Typical Arrangement Diagram and Hook-up for
Separate Fan and Atomizing Air
(See Page 5 for Internal Modifications to Gun)
Fluid Inlet
an Air
F
Inlet
Cylinder Air
Atomizing Air Inlet
Oil and Water Extractor
Mounting Hole (1/2" Dia.)
Mounting Lockscrew
Fluid Inlet 3/8" NPS
Atomizing Air Inlet 1/4" NPS
Regulated Cylinder Air From Oil and Water Extractor
Regulated Fluid Inlet
Four Gun Material Manifold
Side Port Control Assembly
Fan Pattern
( Size Control)
Cylinder Air Inlet 1/4" NPS
Fan Air Inlet 1/4" NPS
Atomizing
Air
3-Way Pilot Valve
Fan Air
For some applications each gun may require individually regulated fluid and air inlet lines.
4 Gun Air Mani ­fold
3-Way Solenoid
GENERAL NOTES
1. Have at least 55-60 P.S.I. air pressure for cylinder’s operating air. (Maximum 90 PSIG)
2. To reduce overspray and obtain maximum efficiency, always spray with lowest possible fluid/air pressure that produces an acceptable spray pattern.
3. The air line from gun to 3-way valve should be as short as possible for rapid operation.
4. All air used in the gun should be dirt and moisture free. (This is accomplished by using an oil and water extractor).
5. Shut off all fluid and air lines to gun if gun is to stand idle for any length of time. (This is to prevent “build up” or accumulation of minute leaks in the system and turning on the gun).
4
Page 5
TO CHANGE FROM COMBINED FAN AND ATOMIZING AIR
TO SEPARATE FAN AND ATOMIZING AIR
1. Unscrew end cap (28) and remove material needle (22) and attached parts (23, 24, 25) (see assembly drawing page 10).
2. Remove piston assembly (18) by injecting low pressure air into cylinder air port (A).
!
WARNING
Use of excessive pressure will cause piston to exit gun body at high velocity, possibly resulting in personal injury or damage to spray gun components. When removing the piston, aim back of gun in a safe direction and do not use excessive air pressure.
D.M. Nipple (32) shipped loose in a separate bag.
Plug (43) Remove and install D.M. Nipple (32)
3. With 5/32" allen wrench, remove plug (16) from hole (B) on inside of cylinder.
4. Insert set screw (46) into position as shown in side cut-away. (Set screw is packaged loose.)
5. Re-install plug (16).
6. Re-install piston (20), 2 springs (26, 27), material needle (22) and end cap (28). (See assembly drawing page 10).
7. Remove plug (43) from the fan air port (C).
8. Install fitting (32) into port (C). (Fitting is packaged loose.)
NOTE
Fan Air Inlet
(Optional)
28
Set Screw (46)
Fluid
Inlet
Side Cut-Away
Set screw (46) shipped loose in a separate bag.
C
Atomizing
Air Inlet
NOTE
A
Cylinder Air
Inlet
B
B
View A
Plug (16)
View A
5
Page 6
SETUP FOR SPRAYING
CONNECTING GUN TO MATERIAL HOSE
un should be connected by a suitable length of 3/8"
G diameter material hose fitted with a connector with a 3/8" NPS(f) nut at gun end. 1/4" diameter hose is recommended for use with low viscosity materials. (Fluid hoses of different composition are available for special fluids. See Binks hose catalog for hose selection.)
CONNECTING GUN TO ATOMIZING AIR
Gun should be connected by a suitable length of 5/16"
OPERATING THE MODEL 95A AUTOMATIC SPRAY GUN
CONTROLLING THE MATERIAL FLOW
When fed from a pressure supply, an increase in the material pressure will increase the rate of flow. Correct fluid nozzle size insures correct material flow rate. If necessary, fluid flow can also be adjusted by adjusting the amount of needle travel. This is done by loosening lock nut (29) and adjusting control knob (30) until the correct needle travel is achieved.
ADJUSTING AIR AND FLUID TIMING
A 1/16" gap between the air piston assembly (18) and needle body (24) should be maintained (see figure 1). This will create needle motion that will allow adequate air flow before the fluid starts flowing. The gap may be adjusted by partially removing the material needle (22),
or 3/8" diameter air hose fitted with a connector and a 1/4" NPS(f) nut at gun end.
CONNECTING GUN TO CYLINDER AIR
Gun should be connected with 3/16" I.D. or 1/8" I.D.
ir hose of shortest length possible with 1/4" NPS(f)
a connector. Cylinder air must be connected to a 3-way manual air valve or 3-way solenoid valve to operate properly.
screwing the needle (22) either in or out of the needle body (24) and locking it back into the gun while being sure to check the clearance between the air valve piston (18) and the needle body (24).
ADJUSTING THE SPRAY PATTERN
The width of the spray pattern is controlled by the side port control assembly (7). (See page 10). Turning this control clockwise until it is closed will give a round spray, turning it counterclockwise will widen the spray into a fan shape. The fan spray can be turned anywhere through 360° by positioning the air cap assembly (1) relative to the gun. To effect this, loosen air cap assem­bly, position nozzle, then, re-tighten air cap assembly.
22
FLUID NEEDLE ADJUSTMENT DIAGRAM
6
18
23
Figure 1
1/16" Clearance
24
25
Page 7
MAINTENANCE
LUBRICATION
onthly: Remove piston assembly (18) and lubricate the
M air cylinder chamber and needle valve spring with a coating of Gunners Mate (47). Also, lubricate side port control assembly (7) with oil.
CAUTION
!
Never use lubricants containing silicone since these lubricants can cause finish defects. Binks Gunners Mate (47) is recommended.
REMOVAL OF PISTON
To remove the piston, first unscrew the end cap (28), remove 2 springs (26 & 27) and pull out the material needle (22) and attached parts (23, 24, & 25). Remove the piston by applying a few pounds of air pressure to the cylinder air inlet. This air pressure will cause the piston to pop out.
!
WARNING
Excessive air pressure applied to the piston during removal may cause the piston to exit at a high velocity, resulting in personal injury. When removing the piston, aim back of gun in a safe direction and do not use excessive pressure.
TO REPLACE NEEDLE SEAL AND GLAND ADAPTER IN FLUID INLET
Remove end cap (28), springs (26 & 27) and assemble material needle (22) and attached parts (23, 24, & 25).
roceed to the front of the gun and remove air cap
P assembly (1) and fluid nozzle (2). Then, using wrench (44), unscrew head insert (4) and remove fluid inlet (33 or 34). Unscrew packing nut (39) and remove spring (38) and seal backup (37). Using a No. 10 x 1-1/4" coarse thread wood screw (Binks part no. 20-6536) or small sheet metal screw, remove the needle seal (36) and gland adapter (35). Replace gland adapter (35) and needle seal (36). Reinsert seal backup (37), spring (38) and screw on packing nut (39) a couple of turns so it fits loosely by hand. Reassemble fluid inlet (34) to gun body (5) with head insert (4). Tighten head insert using wrench (44). Reassemble fluid nozzle (2) and air cap assembly (1). Reinsert material needle (22) and attached parts (23, 24 & 25), springs (26 & 27) and screw on end cap (28). Finally, tighten packing nut (39) until it bottoms out on fluid inlet (34).
In certain states it is now against the law to spray sol­vents containing Volatile Organic Compounds (VOCs) into the atmosphere when cleaning a spray gun.
In order to comply with these new air quality laws Binks recommends one of the following two methods to clean your spray finishing equipment:
1. Spray solvent through the gun into a closed system. An enclosed unit, or spray gun cleaning station, con­denses solvent vapors back into liquid form which prevents escape of VOCs into the atmosphere.
2. Place spray gun in a washer type container. This sys­tem must totally enclose the spray gun, cups, nozzles, and other parts during washing, rinsing, and draining
FAULTY SPRAY
A faulty spray may be caused by improper cleaning, dried materials around the fluid nozzle tip or in the air cap. Soak these parts in thinners that will soften the dried material and remove with a brush or cloth.
CAUTION
!
Never use metal instruments to clean the air or fluid noz­zles. These parts are carefully machined and any damage to them will cause faulty spray.
If either the air cap assembly (1) or fluid nozzle (2) are damaged, these parts must be replaced before perfect spray can be obtained.
CLEANING
cycles. This type of unit must be able to flush solvent through the gun without releasing any VOC vapors into the atmosphere. Additionally, open containers for storage or disposal of solvent, or solvent-containing cloth or paper, used for surface preparation and clean­up may not be used. Containers shall be non-absorbent.
To clean the gun, flush the fluid lines with solvent and blow air through the air lines to make sure all the air passages are dry.
Never completely submerge the gun in solvent as this will dissolve the lubricating oil and dry out the seals.
TROUBLESHOOTING
INTERMITTENT SPRAY
If the spray flutters, it is caused by one of the following faults:
1. Insufficient material available. Check supply and replenish if necessary.
2. Loose fluid nozzle (2). Tighten, but without using undue force.
3. Leakage at gland adapter (35) and needle seal (36). Tighten packing nut (39) if loose, and replace gland adapter and needle seal if necessary.
4. Fluid connection insufficiently tight or dirt on cone faces of connection. Correct as necessary.
5. Leaking cylinder air and/or inadequate pressure.
CAUTION
!
7
Page 8
NOZZLE, AIR CAP, AND NEEDLE SELECTION CHART
FOR 95A and 95AV AUTOMATIC GUNS
TYPE OF FLUID VISCOSITY
TO BE SPRAYED
ERY THIN VISCOSITY
V
14-16 Seconds – No. 2 ZAHN Wash Primers Dyes Stains
olvents
S Water Inks
THIN VISCOSITY
16-20 Seconds – No. 2 ZAHN Sealers Lacquers Primers Inks Zinc Chromates Acrylics Lubricants
MEDIUM VISCOSITY
19-30 Seconds – No. 2 ZAHN Synthetic Enamels Varnishes Shellacs Fillers Primers Epoxies Urethanes Lubricants Wax Emulsions
HEAVY (CREAM-LIKE)
VISCOSITY
Over 28 Seconds – No. 4 FORD House Paint Wall Paint (Oil, Latex) Block Sealers Mill Whites Vinyls Acrylics Epoxies
VERY HEAVY VISCOSITY
Unaggregated Block Fillers Textured Coatings Fire Retardants Road Marking Paint Bitumastics Cellular Plastisols
ADHESIVES
Waterbase White Vinyl Glue Solvent Base Neoprenes (Contact Cements)
CERAMICS & SIMILAR
ABRASIVE MATERIAL
Glazes, Engobes Porcelain Enamel
*Be certain your air supply is sufficient to operate
nozzles selected.
†PE, Pressure feed, external. SE, Siphon feed, external.
PI, Pressure feed, internal. VT, Tungsten Carbite Fluid Nozzles.
8
LUID NOZZLE AIR CAP 30 50 70 PATTERN FLUID
F
63SS x 63P PE 4.5 7.5 10.0 5.0" 763 63ASS x 63P PE 5.1 8.7 12.2 11.0" 763A
3BSS x 63PB PE 9.0 14.3 20.0 14.0" 763A
6 66SS x 66SD SE 7.9 12.1 10.5" 765 66SS x 66SK SE 11.0 15.2 19.5 13.0" 765 63BSSS x 200• PI 3.1 5.2 6.4 12.0" 763A 63BSS x 21MD-3 PE 11.6 16.6 22.2 16.0" 763A
63ASS x 63P PE 5.1 8.7 12.2 11.0" 763A 66SS x 66SK SE 11.0 15.2 19.5 13.0" 765 63BSS x 200 63BSS x 21MD-3 PE 11.6 16.6 22.2 16.0" 763A
63BSS x 63PB PE 9.0 14.3 20.0 14.0" 763A 63CSS x 63PR PE 9.5 15.5 19.5 18.0" 763A 65SS x 63PR PE 11.0 16.5 22.0 15.0" 765 66SS x 66SD SE 7.9 12.1 11.0" 765 66SS x 66SK SE 11.0 15.2 19.5 13.0" 765 63CSS x 200 63BSS x 21MD-3 PE 11.6 16.6 22.2 16.0" 763A 66SS x 21MD-2 PE 12.5 18.3 24.4 13.0" 765
67SS x 206 PI 6.0 9.5 13.0 15.0" 767 68SS x 201 PI 4.6 6.8 9.1 11.0" 768 68SS x 101 66SS x 63PB PE 9.0 14.3 20.0 14.0" 765 67SS x 67PB PE 9.5 14.9 19.5 12.0" 767 68SS x 68PB PE 9.5 14.1 19.1 12.0" 768 67SS x 21MD-2 PE 12.5 18.3 24.4 13.0" 765
68SS x 206 PI 6.2 9.8 13.2 15.0" 768 68SS x 68PB PE 9.5 14.1 19.1 12.0" 768 59ASS x 244 59BSS x 250 59BSS x 252
63CSS x 63PB PE 9.0 14.3 20.0 14.0" 763A 66SS x 63PR PE 9.5 15.5 19.5 15.0" 765 67SS x 67PB PE 9.5 14.1 19.1 12.0" 767 63SS x 66SD PE 7.9 12.1 16.2 4.0" 763 63ASS x 66SD PE 7.9 12.1 16.2 7.0" 763A 66SS x 66SD-3 PE 10.4 15.4 20.4 9.0" 765
63CVT x 66PH PE 11.5 16.4 22.0 13.0" 763VT 67VT x 21MD-2 PE 12.5 18.3 24.4 13.0" 767VT 67VT x 67PD PE 10.0 15.0 20.0 15.0" 767VT 68VT X 68PB PE 9.5 14.1 19.1 12.0" 768VT
CFM AT * MAX.
x AIR CAP TYPE PSI PSI PSI AT 8" NEEDLE
• PI 3.1 5.2 6.4 12.0" 763A
• PI 3.1 5.2 6.4 12.0" 763A
■
PI 4.6 6.8 9.1 11.0" 768
• PI 7.8 11.5 15.2 12.0" 759
• PI 7.8 11.0 14.7 RND" 759
• PI 7.8 11.5 15.2 12.0" 759
Nozzle No. 59ASS 59BSS 59CSS 63ASS 63BSS 63CSS 65SS 66SS 67SS 68SS
Orifice Size .171 .218 .281 .040 .046 .052 .059 .070 .086 .110
■
Tungsten Carbite Air. •Nitralloy Air Nozzle.
Page 9
TYPE OF FLUID
TO BE SPRAYED
CONCRETE CURING
COMPOUNDS
MULTICOLOR PAINTS
PTFE/PVA
(NON-STICK COATINGS)
HAMMERS
WRINKLE ENAMELS
ZINC RICH COATINGS
r suppl
i
n your a
i
rta
e
c
Be
*
nozzl P
†
P
e
re
P
,
E
re
P
,
I
s se ssu
ssure
d.
te
c
e
l
xte
e
,
d
e
fe
re
fe
rna
nte
i
d,
e
NOZZLE, AIR CAP, AND NEEDLE SELECTION CHART
FOR 95A and 95AV AUTOMATIC GUNS (cont.)
CFM AT *
LUID NOZZLE AIR CAP 30 50 70 PATTERN FLUID
F
x AIR CAP TYPE† PSI PSI PSI AT 8" NEEDLE
3SS x 200
6 67SS x 206 68SS x 206
66SS x 200 67SS x 206
• P
• PI 6.0 9.5 13.0 18.0" 767
• PI 6.2 9.8 13.2 20.0" 768
• PI 3.1 5.2 12.0" 765
• PI 6.0 9.5 15.0" 767
63ASS x 63PB PE 9.0 14.3 20.0 10.0" 763A 63BSS x 63PR PE 9.5 15.5 19.5 15.0" 763A 66SS x 66SD SE 7.9 12.1 7.0" 765
63CSS x 63PB PE 9.0 14.3 14.0" 763A 66SS x 63PB PE 9.0 14.3 14.0" 765 66SS x 66SD SE 7.9 12.1 7.0" 765
63CSS x 63PB PE 9.0 14.3 20.0 10.0" 763A 66SS x 63PB PE 9.0 14.3 20.0 10.0" 765
67VT x 67PB PE 9.5 14.1 19.1 12.0" 767VT
te
nt to ope
e
i
c
s suffi
y i
o
h
p
Si
,
SE
.
l
a
rn
ungste
T
,
T
V
.
l
ra
xte
e
,
d
e
fe
n
n Ca
rbi
te
Nozzle No. 59ASS 59BSS 59CSS 63ASS 63BSS 63CSS 65SS 66SS 67SS 68SS
Orifice Size .171 .218 .281 .040 .046 .052 .059 .070 .086 .110
.
l
a
rn
ozzl
d N
ui
Fl
I 3.1 5.2 6.4 15.0" 765
■
s.
e
ungste
T
n Ca
rbi
r.
i
A
te
oy A
l
l
tra
i
N
•
i
r N
ozzl
MAX.
.
e
STANDARD PART NUMBERS for 95A and 95AV GUNS
with Fluid Nozzles, Air Caps and Needles Included.
95A GUN
6469-1900-7 ......95A GUN 62SS-63PB
6469-2500-7 ......95A GUN 63ASS-63PB
6469-2800-7 ......95A GUN 63BSS-63PB
6469-3100-7 ......95A GUN 63CSS-63PB
6469-4307-9 ......95A GUN 66SS-66SD
6469-4308-8 ......95A GUN 66SS-66SK
6469-5111-5 ......95A GUN 68SS-68PB
6469-8219-1 ......95A GUN 59CSS-262
95AV GUN
6487-4909-9 ......95AV GUN 67VT-67PD
6487-5211-5 ......95AV GUN 68VT-68PB
9
Page 10
31
51
30
50
29
48
49
54-4511
22
21
27
26
28
REFERENCE KIT
95AV FLUID INLET
16
46
15
8
14
18
11
56
20
19
17
25
24
39
33
38
23
36
37
34
35
54
9
10
12
13
52
32
55
7
55
42
5
6
4
3
45
▼
44
2
53
■
40
41
55
43
32
Binks Model 95A, 95AV AUTOMATIC AIR SPRAY GUN ASSEMBLY DRAWING
47
10
1
are for installations requiring separate fan and
atomizing air control. (See pg. 4)
Items 31, 32 and 46 are packaged loose.
▲ Double Male Nipple (32) and Set Screw (46)
inside Item 41 for proper seal function.
■ Item 42 must be compressed and inserted
▼ Accessory item. Order separately.
Page 11
When ordering, please specify Part No.)
PARTS LIST
(
ITEM PART
NO. NO. DESCRIPTION QTY.
1* AIR CAP ASSEMBLY ...................... 1
2* FLUID NOZZLE............................... 1
3 54-918•▲SEALING RING............................... 1
4 54-4215 HEAD INSERT ................................ 1
5 54-4206 95A GUN BODY ASSEMBLY ......... 1
6 20-1359 SQ. HD. BOLT
54-3720 SIDE PORT CONTROL ASSEMBLY.1
7
8 54-3721 CONTROL SPINDLE ....................... 1
9 31-258 RETAINING PIN ............................. 1
10 31-256 STUFFING BOX .............................. 1
11 31-259 INNER WASHER ............................ 3
12 20-3620
▲ O-RING .......................................... 1
13 31-241 CONTROL SPRING ......................... 1
14 54-4269 JAM NUT ....................................... 1
15 54-3987 16 54-3988 17 20-5286
■ PLUG.............................................. 1
■ PLUG 1/16" NPT................................ 2
▲
O-RING .......................................... 1
18 54-3706 PISTON ASSEMBLY ....................... 1
19 54-3729 20 54-3722 21 20-4511
▲
◆
SEAL .............................................. 1
◆ PISTON .......................................... 1
▲
O-RING .......................................... 1
22 * NEEDLE.......................................... 1
23 20-3515
▲
O-RING .......................................... 1
24 54-3713 NEEDLE BODY............................... 1
25 54-3709 NEEDLE LOCKING NUT ................. 1
26 54-3719 SPRING 27 54-1876 SPRING
Needle Return ...................... 1
Piston Return........................ 1
28 54-3708 END CAP........................................ 1
29 54-3732 LOCKNUT ...................................... 1
30 54-3731 CONTROL KNOB ........................... 1
31 54-3715 STOP SCREW ................................. 1
/16-18 X 3/4
5
.............. 1
ITEM PART
NO. NO. DESCRIPTION QTY.
32 71-28 DOUBLE MALE NIPPLE
/8 NPT x 1/4 NPS
1
33 54-4208 FLUID INLET 34 54-4210 FLUID INLET 35 54-4264 36 54-4265 37 54-4266
8 54-4267
3 39 54-4263•
▲
•
GLAND ADAPTER (95A Gun) ........... 1
▲
•
NEEDLE SEAL (
▲
•
SEAL BACKUP (
▲
PRING
•
S
▲
PACKING NUT (
(95A Gun) .
.............................. 2
ecirculating (Optional)
R
(95A Gun) .................... 1
95A Gun)
95A Gun)
.................. 1
................. 1
.. 1
........................... 1
95A Gun)
................. 1
40 57-13 DOUBLE MALE NIPPLE
1/4 NPT x 1/4 NPS.............................. 1
41 54-3716 AIR VALVE GLAND ASSEMBLY .... 1
▲
42 20-3859 43 54-3986 44 54-4213
O-RING .......................................... 1
■ PLUG 1/8-27 NPT............................... 1
▼
WRENCH (Optional) ......................... 1
45 82-469 GUN BRUSH .................................. 1
46 20-2141 SET SCREW
1/4"-20 UNC ................... 1
47 54-3871 GUNNERS MATE ........................... 1
48 54-4568 49 20-2227 50 54-4531 51 54-4542 52 54-3592
★
FLUID INLET (95AV Gun) .................. 1
★
▲
•
O-RING (95AV Gun) .......................... 1
▲★
•
SPACER (
★
NUT ASSEMBLY (
95AV Gun)
.......................... 1
95AV Gun)
............ 1
• FLUID INLET SEAL ......................... 1
53 54-4270 NEEDLE COVER ............................. 1
54 73-24 90º S.S. CONNECTION 55 73-12 90º CONNECTION 56 54-3719 SPRING
* See Air Cap, Fluid Nozzle, and Needle Selection Chart on pgs. 6-7.
• Part of Repair Kit 54-4225. ▲ Part of Repair Kit 54-3579.
■ Part of Gun Body Assembly, item 5.
◆ Part of item 18. Also available separately. ▼ Accessory item. Order separately. ★ Included in 54-4511 kit for vitreous set-up.
Heavy Duty (Optional)
(Optional) .... 1
(Optional) ........... 3
............ 1
ITEM PART
NO. NO. DESCRIPTION QTY.
60 54-1584 RETAINING RING........................... 1
61 54-1583 NOZZLE TIP BASE ASSEMBLY....... 1
62 54-2065 RING .............................................. 1
63 659 NEEDLE ASSEMBLY....................... 1
Air Nozzle 200, 201,
OPTIONAL NOZZLE SET-UPS
(When ordering, please specify Part No.)
INTERNAL MIX HEAVY MATERIAL NOZZLES
206 Nitralloy
62
(OPTIONAL)
60
Fluid Nozzle (see pg. 6)
59ASS, 59BSS, 59CSS
Air Nozzle (see pg. 6)
244, 250, 252, 262
61
63
11
Page 12
GUN DIMENSIONS
4"
1/2" Diameter Hole for Gun Mate Bracket
7"
Approximate Weight 1.2 lbs.
ACCESSORIES (Optional)
MOUNTING BRACKETS
Use for automatic guns. Adjustable to any position. 18" bracket arm. 1" diameter bracket clamp hole for attachment to facility hardware.
2"
4"
"
2
1" Diameter
54-380 Steel bracket for automatic guns. Shipping weight: 5 lbs.
Part Sheet 1185.
FLUID NOZZLE, NEEDLE, AND AIR CAP COMPATIBILITY
STAINLESS STAINLESS STAINLESS STAINLESS STEEL FLUID STEEL FLUID STEEL FLUID STEEL FLUID NOZZLE NOZZLE PART NEEDLE NEEDLE PART COMPATIBLE AIR CAP DESIGNATION NUMBER DESIGNATION NUMBER AIR CAPS PART NUMBER
62SS 45-6201 762 47-760 63P 46-6000
63ASS 45-6311 763A 47-763 63P 46-6000
63BSS 45-6321 763A 47-763 63P 46-6000
63CSS 45-6331 763A 47-763 63P 46-6000
12
1/2" Dia. Gun Mounting
63PB 46-6002 63PR 46-6079 66PH 46-6016 66SD 46-6020 66SD-3 46-6092 66SK 46-6082
63PB 46-6002 63PR 46-6079 66PH 46-6016 66SD 46-6020 66SD-3 46-6092 66SK 46-6082
63PB 46-6002 200 46-2200 Tip and 54-1583 Base,
54-1584 ring
201 46-220 Tip and 54-1583 Base,
54-1584 Ring
63PR 46-6079
63PB 46-6002 200 46-2200 Tip and 54-1583 Base,
54-1584 Ring
201 46-2201 Tip and 54-1583 Base,
54-1584 Ring
Continued on next page.
Page 13
FLUID NOZZLE, NEEDLE, AND AIR CAP COMPATIBILITY (cont.)
STAINLESS STAINLESS STAINLESS STAINLESS STEEL FLUID STEEL FLUID STEEL FLUID STEEL FLUID NOZZLE NOZZLE PART NEEDLE NEEDLE PART COMPATIBLE AIR CAP DESIGNATION NUMBER DESIGNATION NUMBER AIR CAPS PART NUMBER
66SS 45-6601 765 47-765 63P 46-6000
67SS 45-6701 767 47-766 67PB 46-6101
68SS 45-6801 768 47-768 68PB 46-6032
59ASS 45-5911 759 47-75900 244 46-2244 Tip and 54-2065 Ring
59BSS 45-5912 759 47-75900 250 46-2250 Tip and 54-2065 Ring
59CSS 45-5913 759 47-75900 262 46-2262 Tip and 54-2065 Ring
L6SS 45-6605 759 47-75900 63P 46-6000
63CVT 45-6332 763VT 47-762 63P 46-6000
67VT 45-6702 767VT 47-767 67PB 46-6026
68VT 45-6802 768VT 47-769 68PB 46-6032
63PB 46-6002 63PR 46-6079 66PD 46-6013 66PE 46-6014 66PH 46-6016 66R 46-6041 66S 46-6018 66SD 46-6020 66SD-3 46-6092 66SK 46-6082
67PD 46-6028 706 46-2013 Tip and 54-372 Base 709SS 46-2020 Tip and 54-372 Base
201 46-2206 Tip and 54-1583 Base,
54-1584 Ring
206 46-2206 Tip and 54-1583 Base,
54-1584 Ring
706 46-2013 Tip and 54-1583 Base,
54-1584 Ring
709SS 46-2020 Tip and 54-372 Base
252 46-2252 Tip and 54-2065 Ring
63PB 46-6002 66PD 46-6013 66PE 46-6014 66PH 46-6016 66S 46-6018 66SK 46-6082
63PB 46-6002 63PR 46-6079 200 46-2200 Tip and 54-1583 Base,
54-1584 Ring
67PD 46-6028 206 46-2206 Tip and 54-1583 Base,
54-1584 Ring
706 46-2013 Tip and 54-372 Base 709SS 46-2020 Tip and 54-372 Base
201 46-2201 Tip and 54-1583 Base,
54-1584 Ring
206 46-2206 Tip and 54-1583 Base,
54-1584 Ring
706 46-2013 Tip and 54-372 Base 709SS 46-2020 Tip and 54-372 Base
13
Page 14
NOTES
14
Page 15
NOTES
15
Page 16
WARRANTY
This product is covered by Binks’ 1 Year Limited Warranty.
Binks Sales and Service: www.binks.com
U.S.A./ Canada Customer Service
195 Internationale Blvd. Glendale Heights, IL 60139 630-237-5000
Toll Free Customer Service and Technical Support 800-992-4657
Toll Free Fax 888-246-5732
10/12 ©2012 Binks All rights reserved. Printed in U.S.A.
77-2641R-13 Revisions: Trademark updates.
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