Binks 84-411 User Manual

Page 1
6
83-2052 LENS (ONLY)
25
Binks Model 84-411
FLUID REGULATOR
5 – 100 PSI)
(
**
22
27
2 26
12
18
8
16
**
9
21
14
*
11
3
**
10
1
13
15
24
29
23
5
7
19
**
28
30
20
31
17
4
* Item to be torqued to
35–45 in-lbs
**
** Items to be torqued to
150–160 in-lbs
PARTS LIST
When ordering, please specify Part No.
ITEM PART NO. NO. DESCRIPTION QTY.
1 20-3699 ● SOC. HD. CAP SCREW,
2 20-4456 3 33-190
4 72-337 NUT, SWIVEL ..................................... 1
5 73-50 NIPPLE D.M. ...................................... 1
6 83-1355 GAUGE,
7 84-40 CONNECTOR ..................................... 1
8 84-321 BONNET ............................................ 1
9 84-322 10 84-323 11 84-324 12 84-325 13 84-326
14 84-603 † DISC ................................................... 2
15 84-330 † DIAPHRAGM ..................................... 1
● Tighten all flange screws securely BEFORE installing regulator.
For remote control only. Not furnished. Please order separately.
♦ Remove from regulator when converting from manual to remote control. † Also available in Repair Kit 6-529. Please order separately.
10-24 x 1 IN. LONG
LOCKNUT .......................................... 1
♦ PIN, 1/8 IN. x 1/2 IN. LONG ..................... 1
5–100 PSI ............................... 1
♦ SCREW .............................................. 1
♦ WASHER ........................................... 1
♦ STEM ................................................. 1
♦ STEM ASSEMBLY .............................. 1
♦ FOLLOWER ....................................... 1
............................. 6
ITEM PART NO. NO. DESCRIPTION QTY.
16 84-331 NUT ................................................... 1
17 84-338 TAILPIECE .......................................... 1
18 84-340
19 84-344 BODY ................................................ 1
20 84-347 INLET ................................................. 1
21 84-354 SOCKET ............................................. 1
22 84-388 † GASKET ............................................. 1
23 84-395 ROD ................................................... 1
24 84-399 † DIAPHRAGM ..................................... 1
25 84-452 26 84-460
27 84-463 † GASKET ............................................. 1
28 84-467 † RETAINER .......................................... 1
29 84-468 † SEAT .................................................. 1
30 84-469 † VALVE ............................................... 1
31 84-470 CAP ................................................... 1
♦ KEY ................................................... 1
♦ SPRING .............................................. 1
BODY ................................................ 1
Replaces
Part Sheet
77-2011R-3
Sheet
77-2011R-4
Page 2
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows:
WARNING
!
Hazards or unsafe practices which could result in severe personal injury, death or substantial property damage.
Read the following warnings before using this equipment.
READ THE MANUAL
Before operating finishing equipment, read and understand all safety, operation and maintenance information provided in the operation manual.
WEAR SAFETY GLASSES Failure to wear safety glasses with side shields could result in serious eye injury or blindness.
DE-ENERGIZE, DEPRESSURIZE, DISCONNECT AND LOCK OUT ALL POWER SOURCES DURING MAINTENANCE
Failure to De-energize, disconnect and lock out all power supplies before performing equipment maintenance could cause serious injury or death.
OPERATOR TRAINING All personnel must be trained before operating finishing equipment.
CAUTION
!
Hazards or unsafe practices which could result in minor personal injury, product or property damage.
Warning
!
NOTE
Important installation, operation or maintenance information.
ELECTRIC SHOCK/ GROUNDING
Improper grounding or sparks can cause a hazardous condition and result in fire, explosion or electric shock and other serious injury.
PROJECTILE HAZARD
You may be injured by venting liquids or gases that are released under pressure, or flying debris.
INSPECT THE EQUIPMENT DAILY
Inspect the equipment for worn or broken parts on a daily basis. Do not operate the equipment if you are uncertain about its condition.
NEVER MODIFY THE EQUIPMENT Do not modify the equipment unless the manufacturer provides written approval.
EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equip ment to rupture, malfunction, or start unexpectedly and result in serious injury.
KEEP EQUIPMENT GUARDS IN PLACE Do not operate the equipment if the safety devices have been removed.
HIGH PRESSURE CONSIDERATION
High pressure can cause serious injury. Relieve all pressure before servicing. Spray from the spray gun, hose leaks, or ruptured components can inject fluid into your body and cause extremely serious injury.
PRESSURE RELIEF PROCEDURE Always follow the pressure relief procedure in the equipment instruction manual.
CA PROP
FIRE AND EXPLOSION HAZARD
Improper equipment grounding, poor ventilation, open flame or sparks can cause hazardous conditions and result in fire or explosion and serious injury.
KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT IN CASE OF AN EMERGENCY
STATIC CHARGE
Fluid may develop a static charge that must be dissipated through proper grounding of the equipment, objects to be sprayed and all other electrically conductive objects in the dispensing area. Improper grounding or sparks can cause a hazardous condition and result in fire, explosion or electric shock and other serious injury.
PROP 65 WARNING
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
65
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.
FOR FURTHER SAFETY INFORMATION REGARDING BINKS AND DEVILBISS EQUIPMENT,
SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).
2
Page 3
Binks MODEL 84-411 FLUID REGULATOR (5–100 PSI)
INSTALLATION DATA
Installation is simplified by the use of a swivel nut inlet connection (see illustrations). This is standard on all models; it eliminates the cost of a union, and provides a quick and convenient method to easily remove the unit from the line.
NOTE
Due to variations in diaphragm stretch, fluid flow may not shut off when the pressure is backed off to zero. Install an inlet valve if complete shut-off is required.
Regulation Range: 5 to 100 PSI 7.0 kg/cm Max. Reg. Flow: 128 fl. oz./min. 3.78 l/min. Max. Inlet Pressure: 200 PSI 14.06 kg/cm
OPERATING INSTRUCTIONS
2
2
MOUNTING
Regulator (3/8" NPT(m) inlet) may be mounted in either a horizontal or vertical position. However, in ALL cases: to operate properly, gauge riser tube MUST be in a vertical position.
REGULATION
Use slotted end of key. Clockwise rotation increases pressure; counter-clockwise rotation reduces pressure.
NOTE
Fluid should be flowing through regula­tor when regulating pressure.
TO REPLACE FLUID VALVE & SEAT
Remove regulator from line by loosening the swivel nut; always blow back regulator before removing. At inlet, remove (counter-clockwise rotation) slotted cap nut with screw driver, ball valve will slide off rod. Unscrew (counter-clock­wise rotation) hexagon inlet retainer; valve seat will be removed with retainer.
Remove valve seat from retainer and replace if worn. Ball valve may be released and reused unless both sides are worn.
To reassemble: Insert valve seat into retainer; note position of shoulder. Place
BLOW BACK
Use hexagon end of key. Turn count­er-clockwise and gauge will read inlet pres­sure (main line pressure).
To shut off, turn key clockwise and gauge will return to normal regulated reading when flow begins.
CAUTION
!
When blowing back to reverse-flush regulator, be sure air pressure DOES NOT exceed maximum rating of gauge.
SERVICE INSTRUCTIONS
ball valve on rod, and screw cap nut on rod and tighten. Screw hex retainer onto body and tighten. Regulator requires no
adjustments.
TO REPLACE DIAPHRAGM
Remove regulator from line. At inlet, remove slotted cap nut with screw driver; ball valve will slide off rod.
Remove bonnet by loosening six socket head cap screws. Clamp diaphragm assembly in vise, loosen nut (16) and remove diaphragm.
To reassemble: Reverse above procedure.
CLIMBING
When regulated pressure climbs, it normally indicates dirt on the seat; trigger gun rapidly to flush seat. If climbing continues, open regulator to main line to flush. If climbing still persists, replace valve and seat.
BUZZING
When in operation, buzzing indicates trapped air within the regulator.
30
31
29
28
23
3
Page 4
WARRANTY
This product is covered by Binks’ 1 Year Limited Warranty.
Binks Sales and Service: www.binks.com
U.S.A./ Canada Customer Service
195 Internationale Blvd. Glendale Heights, IL 60139 630-237-5000
Toll Free Customer Service and Technical Support 800-992-4657
Toll Free Fax 888-246-5732
77-2011R-5 Revisions: Trademark updates; (P1) Added torque specs; (P2) Added Prop 65 warning; (P4) Updated contact information.
3/13 ©2013 Binks All rights reserved. Printed in U.S.A.
Loading...