Binks AIRLESS 1M
OPERATION AND MAINTENANCE INSTRUCTIONS
OPERATING INSTRUCTIONS:
The following steps and recommendations should be
followed to get the best results from your spray gun:
1. Connect high pressure airless fluid hose to the
gun fluid inlet and tighten securely.
2. With nozzle tip removed, start pump slowly
and direct spray gun into material container and
pull trigger until fluid flows steadily from gun.
3. Release trigger. Install nozzle tip per safety
procedure.
!
WARNING
UNDER NO circumstances should the spray gun be carelessly handled nor its spray (even when nozzle is
removed) directed at close proximity to any part of the
human body. If you spray yourself or anyone else at
close range, the stream of material can puncture the
skin and cause great harm (possible amputation).
SPRAY GUN
(For Professional Use Only)
Model 44-6000
4. Increase pressure of pump and test spray
pattern for proper atomization.
NOTE
Excessive fluid pressure will distort the spray pattern.
A simple rule to remember is “When the pattern is right,
the pressure is right”.
5. Spray gun distance from work surface should
be at a point where maximum fan pattern is
evident. This distance is normally 8 to 14
inches.
6. “Hour-glass” and “tails” on spray patterns
normally indicate too low a fluid pressure for
the nozzle tip orifice size, or the material is
too viscous or thick.
7. Distorted spray patterns may be the result of
excess fluid pressure, plugging of tip, or a
worn tip.
8. Airless spray guns are either ON or OFF. You
cannot “feather” with airless guns as you can
with air atomized equipment.
9. Successive strokes may not require over-lapping
as much as with air atomized spray because
of the heavier pattern edges produced by
airless spraying.
10. Spray strokes with airless spray guns will be
faster because of the higher fluid output.
Your new Binks Airless 1M spray gun has been thoroughly tested before leaving the factory. No adjustment is
required prior to spray operations other than installing
the nozzle tip.
Center Line
of Gun
Maximum
Fan Width
CORRECT PATTERN INCORRECT PATTERNS
90º
“Tails”
90º
8"
to
14"
“Hour-
glass” “Distortion”
Replaces
Part Sheet
77-2495R-4
Part
Sheet
77-2495R-5
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows:
WARNING
!
Hazards or unsafe practices which could
result in severe personal injury, death or
substantial property damage.
Read the following warnings before using this equipment.
READ THE MANUAL
Before operating finishing equipment, read and understand all
safety, operation and maintenance information provided in the
operation manual.
WEAR SAFETY GLASSES
Failure to wear safety glasses with side shields could result in
serious eye injury or blindness.
DE-ENERGIZE, DEPRESSURIZE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE
Failure to De-energize, disconnect and lock out all power
supplies before performing equipment maintenance could cause
serious injury or death.
OPERATOR TRAINING
All personnel must be trained before operating finishing
equipment.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equip ment to rupture,
malfunction, or start unexpectedly and result in serious injury.
CAUTION
!
Hazards or unsafe practices which could
result in minor personal injury, product
or property damage.
Warning
!
MEDICAL ALERT
Any injury caused by high pressure liquid can be serious. If you are
injured or even suspect an injury:
a) Go to an emergency room immediately.
b) Tell the doctor you suspect an injection injury.
c) Show the doctor this medical information or the medical alert
card provided with your airless spray equipment.
d) Tell the doctor what kind of fluid you were spraying or
dispensing.
e) Refer to the Material Safety Data Sheet for specific
information.
TOXIC FLUID & FUMES
Hazardous fluid or toxic fumes can cause serious injury or death if
splashed in the eyes or on the skin, inhaled, injected or swallowed.
LEARN and KNOW the specific hazards or the fluids you are using.
WEAR RESPIRATOR
Toxic fumes can cause serious injury or death if inhaled. Wear a
respirator as recommended by the fluid and solvent
manufacturer’s Material Safety Data Sheet.
ELECTRIC SHOCK / GROUNDING
Improper grounding or sparks can cause a hazardous condition
and result in fire, explosion or electric shock and other serious
injury.
NOTE
Important installation, operation or
maintenance information.
PROJECTILE HAZARD
KEEP EQUIPMENT GUARDS IN PLACE
Do not operate the equipment if the safety devices have been
removed.
HIGH PRESSURE CONSIDERATION
High pressure can cause serious injury. Relieve all pressure before
servicing. Spray from the spray gun, hose leaks, or ruptured
components can inject fluid into your body and cause extremely
serious injury.
GET IMMEDIATE MEDICAL ATTENTION
To prevent contact with the fluid, please note the following:
a) Never point the gun/valve at anyone or any part of the body.
b) Never put hand or fingers over the spray tip.
c) Never attempt to stop or deflect fluid leaks with your hand,
body, glove or rag.
d) Always have the tip guard on the spray gun before spraying.
e) Always ensure that the gun trigger safety operates before
spraying.
f) Always lock the gun trigger safety when you stop spraying.
PRESSURE RELIEF PROCEDURE
Always follow the pressure relief procedure in the equipment
instruction manual.
CA PROP
65
You may be injured by venting liquids or gases that are released
under pressure, or flying debris.
FIRE AND EXPLOSION HAZARD
Improper equipment grounding, poor ventilation, open flame or
sparks can cause hazardous conditions and result in fire or
explosion and serious injury.
STATIC CHARGE
Fluid may develop a static charge that must be dissipated through
proper grounding of the equipment, objects to be sprayed and all
other electrically conductive objects in the dispensing area. Improper
grounding or sparks can cause a hazardous condition and result in
fire, explosion or electric shock and other serious injury.
PROP 65 WARNING
WARNING: This product contains chemicals known to the
State of California to cause cancer and birth defects or other
reproductive harm.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.
FOR FURTHER SAFETY INFORMATION REGARDING BINKS AND DEVILBISS EQUIPMENT, SEE THE
GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).
2
Binks MODEL 44-6000 AIRLESS 1M SPRAY GUN
NOTE
Warning information stamped on nut.
Safety Trigger Lock
Turn 90º to disengage
trigger.
ITEM PART
NO. NO. DESCRIPTION QTY
1 54-3085 NOZZLE GUARD ASSEMBLY,
2 54-2229 NYLON GASKET,
3 44-2603 SEAT RETAINER,
4 44-2601• SeatGaSket ............................... 2
5 44-2602• t.C.Seat
6 44-6100
■ FLUID HEAD, S.S. 3/4-20
Nozzle connection, 3/8 NPT (f) inlet
(Reversible) ....................... 1
7 54-3460 TRIGGER NUT,
8 54-3461 TRIGGER STUD,
9 44-6160 PISTOL GRIP ASSEMBLY ............... 1
10 20-5865 SET SCREW,
11 54-2949
▲ SPLIT PTFE PACKING, (Replaceable) ..... 1
•
1/4-20 x 3/8, 1/8" Hex socket 1
12 54-3488• CartridGeaSSembly,
13 54-3465• WaSher ....................................... 3
14 54-2961 SPRING .......................................... 1
15 54-3466 GUIDE,
5/8" Hex .............................. 1
PARTS LIST
When ordering, please specify Part No.
ITEM PART
NO. NO. DESCRIPTION QTY
3/4-20 1
9/32 x 5/8 x 1/8 Th. . 1
9/16 Hex ............... 1
..... 1
5/16 Hex .................. 2
6-32 x 7/8 ............... 1
T.C. Ball .... 1
16 54-3467 SAFETY KNOB .............................. 1
17 20-4965 SCREW,
18 44-2668 CONNECTOR,
19 44-6138 TUBE ASSEMBLY,
20 54-3161 FLUID INLET,
21 20-702-1 BOLT,
22 54-3484 TRIGGER,
54-3458 TRIGGER, (2 Finger) Optional ............ REF
23 20-5917
Also included in 44-6 Repair Kit. Please order separately.
•
■ Fluid head (6) can be turned 180º to attach gun to an overhead hose.
3/8 NPT (f) fluid inlet.
▲ Part of item 12.
10-32 x 5/8 .......................... 1
3/8 NPT(m) x 9/16-18
(37º JIC)
......................................... 1
3/8 O.D. .............. 1
3/8 NPT(f) ................... 1
1/4-20 x 7/8 ............................. 1
(4 Finger) Std. ................... 1
(Please order separately)
▲ BALL, 1/8" dia. (Replaceable) .............. 2
•
3
Binks MODEL 44-6000 AIRLESS 1M SPRAY GUN MAINTENANCE INSTRUCTIONS
Read and understand all warnings on page 2 before operating this equipment.
CAUTION
!
1. Use care when handling nozzle tips to avoid dropping.
Tips are made of tungsten carbide and are brittle.
2. Never use metal probes to clean nozzle tips.
3. Excessive fluid pressure will cause undue wear.
TO CLEAN NOZZLE TIP
1. Turn safety knob (16) 90º to disengage trigger (22).
2. Shut off power supply to pump and release pressure
from gun. Remove gun from hose.
3. Remove tip guard assembly (1) and gasket (2).
4. Reassemble in reverse order.
NOTE
Use of diffuser/filter assembly will eliminate most tip clogging problems.
TO REPLACE CARTRIDGE ASSEMBLY (12)
1. Shut off power supply to pump and release pressure
from gun. Remove gun from hose.
2.
Remove screw (17), safety knob (16) and guide (15).
3. Unscrew gland nut.
4. Pull cartridge assembly (12) out from back of gun.
5. Make sure inside of gun is clean.
6. Reinsert cartridge assembly (12) (of step 4) into
position through back of gun body assembly.
Tighten gland nut.
7. Reassemble items 13 through 17.
TO REPLACE PACKING (11)
1. Remove cartridge assembly following steps 1-4
under “To Replace Cartridge Assembly.”
2. Locate slot in packing gland (11), pry apart and
push off.
3. Replace with new packing gland, and reassemble.
TO ADJUST PACKING GLAND (11)
1. Shut off power supply to pump and release pressure
from gun. Remove gun from hose.
2. Use a 7/16" open-end wrench to turn gland nut
clockwise to eliminate any leakage at gland.
3. If sluggish trigger operation is noted, turn gland nut
counterclockwise in 1/16 turn increments until drag
is eliminated.
4. If leakage cannot be stopped without excessive drag
on trigger, replace packing.
TO REPLACE SEAT (5)
1. Shut off air or power supply to pump and release
pressure from gun. Remove gun from hose.
2. Remove tip guard assembly (1) and gasket (2).
3. Remove nut diffuser and attached parts (3, 4, 5).
Seat should drop out.
4. Reassemble in reverse order.
DIFFUSER ASSEMBLY ACCESSORY
Reduces fluid velocity to minimize tip wear and make tip removal safer.
Also to aid fluid filtration.
Order 54-2229 nylon gasket with set-up, described below.
54-2378 nut for use with 54-1835 (.005) or 54-1836 (.009) edge type filter.
FLAT TIP ASSEMBLIES FOR AIRLESS GUNS
FAN WIDTH
PART STAMPED ORIFICE (12" FROM
NUMBER NUMBER (INCHES) SURFACE)
9-1170 9-1170 .011 8-10
9-1180 9-1180 .011 10-12
9-1360 9-1360 .013 10-12
9-1380 9-1380 .013 12-14
9-1550 9-1550 .015 8-10
9-1560 9-1560 .015 10-12
9-1590 9-1590 .015 14-16
FAN WIDTH
PART STAMPED ORIFICE (12" FROM
NUMBER NUMBER (INCHES) SURFACE)
9-1840 9-1840 .018 10-12
9-1860 9-1860 .018 12-14
9-2140 9-2140 .021 10-12
9-2180 9-2180 .021 16-18
9-2340 9-2340 .023 10-12
9-2640 9-2640 .026 12-14
9-4340 9-4340 .043 12-14
54-2378 54-1835
54-1836
4
Binks AIRLESS 1M SPRAY GUN: TWIST-TIP REVERSIBLE NOZZLE CLEANER
Binks TWIST-TIP
REVERSIBLE NOZZLE CLEANER
GENERAL
The Twist-Tip Nozzle Cleaner allows purging of a
clogged nozzle orifice without disassembly from the
spray gun. The tungsten carbide nozzle is permanently
assembled into the rotatable cylinder tip insert and
handle assembly. No alignment or adjustments are
required.
ASSEMBLY
Assembly to spray gun is simple. Please refer to the
detailed assembly instructions on page 7. The exploded
view at right is for part ordering reference.
FEATURES OF THE TWIST-TIP ATTACHMENT
• Fits most popular airless spray guns
• Low friction turning
• Equals or exceeds life of other reversible spray tips
• Hand-tightened seal system
• Assembly suitable for solvent and water-based
• Maximum working pressure: 7,500 PSI
• Rapid changing of the tip and base by hand without
tools
IMPORTANT OPERATING INSTRUCTIONS
1. The spray gun must be shut off while rotating the
Twist-Tip attachment handle.
2. If leakage occurs, unit must be disassembled,
cleaned and parts checked for any damage. Replace
damaged parts with genuine Binks parts.
WARNING
!
Do not operate unit with leakage from the spray gun,
Twist-Tip attachment or hose or severe injury may result.
SEE PAGE 7 FOR
DETAILED ASSEMBLY INSTRUCTIONS
3
1
22
3. With proper care, the Twist-Tip attachment will give
long, reliable service. To maintain this performance,
it should be flushed with solvent or proper cleaning
fluid following each spray period.
PARTS LIST
When ordering, please specify Part No.
ITEM
NO. PART NO. DESCRIPTION QTY.
1 454-3 SAFETY GUARD
1 454-5 SAFETY GUARD
2 454-1
3 454-Tip Size SPRAY TIP ............................... 1
(Part of Safety Guard) ................... 1
ASM ................. 1
(G Thread) ASM ... 1
5
Binks AIRLESS 1M SPRAY GUN: TWIST-TIP REVERSIBLE NOZZLE CLEANER
WARNING
!
NEVER hold gun trigger when replacing tip. Always remove
fingers from trigger and HOLD BY GUN HANDLE ONLY.
NEVER attempt to rotate/remove/change tip when device is
pressurized and or when gun trigger is depressed. ALWAYS
engage trigger safety whenever removing cylinder tip
assembly.
MAINTENANCE/CLEANING
1. Cleanliness is important to assure trouble-free opera-
tion. Excessive purging can indicate a need for paint
filtering and/or service of existing filter.
2. Flush unit after each use, and before any expected
downtime. Adjust unit fluid pressure to lowest possible setting.
3. To store unit: Clean, disassemble and store dry.
AIRLESS TIP SELECTION
Proper Selection: Determined by fluid flow desired and
the spray pattern fan width required for the specific job.
Selected size should supply the desired amount of fluid
and pattern width with proper atomization and yet not
exceed the capacity of the fluid supply.
AIRLESS TWIST TIP CHART
Viscosity: Viscosity can be used as a guide and generally smaller orifice tips are desired for “light” viscosity
fluids. For heavy viscosities larger orifice tips are preferred. The chart below indicates orifice sizes with
appropriate fluids.
Orifice Size Material
.011 to .013 Lacquers and Stains
.015 to .019 Oil and Latex
.021 to .051 Heavy-Bodied Latex and Block
Filler
FAN WIDTH
Fan width is dictated by the job at hand, and personal
selection. However, an 8" to 12" pattern is preferred by
most painters and offers more spray control while less
likely to plug. A 14" to 16" pattern may find favor
with a more experienced painter and offer greater
production rates.
SURFACE COATING FAN WIDTH ORIFICE SIZE
(in inches) .009 .011 .013 .015 .017 .019 .021 .023 .035 .051
Wood Interior Stain, Sanding 6" 309 311 313 - - - - - - Cabinets, Paneling Sealer, Lacquer 10" - - 513 - - - - - - Varnish, Shellac,
Enamels
Interior Walls Latex, Vinyl 10" - - - 515 517 519 - - - Ceilings, Drywall Acrylic 12" - - - 615 617 - - - - Plaster
Overhang Primers, Enamels 10" - - - 515 517 - - - - Enamels
Masonry Block, Vinyl, Acrylic 10" - - - - 517 519 521 - - Stucco, Concrete Latex, Oil Base,
Alkyds
Wood Exterior Exterior, Stains 10" - - - - 517 519 521 - - Shingle Siding, Latex, Vinyl,
Shiplap Acrylic
Open Joist MIL White 10" - - - - - 519 521 523
Ceiling Areas HI Build
BASE RETAINERS
Assembly 454-3 454-5
Number 3/4 – 20 7/8 – 14 (G)
Binks Graco, Titan,
Wagner
Ordering: For twist tips add the prefix 454- to size tip selected.
For example, if you select 517, order as 454-517.
6
Binks AIRLESS 1M SPRAY GUN: TWIST-TIP REVERSIBLE NOZZLE CLEANER
A B C D FE
“F” – TOP VIEW
Note: “Smooth” side is up
“F” – BOTTOM VIEW
Note: “Ground” side is down
1
Rotate PART B as
shown and insert into
the 7/16" diameter
opening in PART C.
Note: PART B will not
fit unless rotated.
B
4
F
D
Slide PART F onto the groove on
PART D.
PART F must have the “top” side up.
Please refer to the diagrams above
which show the difference between
the top and bottom sides of PART F.
2
C
While keeping
PART B inside PART C,
rotate PART B back to
its original facing (beveled opening
facing forward).
5
7/16"
opening
faces up
Insert the A/B/C assembly
into the E/F assembly,
making sure the 7/16”
diameter opening faces up.
Must
return
to this
facing
6
Rotate PART E
clockwise 90º
as shown so
that its flange
aligns with
the opening
in PART F.
Insert PART E
into the
assembly.
Rotate PART E
counter-clockwise 90º to
complete the
Twist-Tip.
3
Using a pen
to hold PART B
in place, insert PART A
(flange side out) into PART B.
Press PARTS A & B together firmly.
A B
PEN
E
Rotate 90º
Flange must align with
matching groove of PART F
F
Rotate 90º
7
WARRANTY
This product is covered by Binks’ 1 Year Limited Warranty.
Binks Sales and Service: www.binks.com
U.S.A./ Canada Customer Service
195 Internationale Blvd.
Glendale Heights, IL 60139
630-237-5000
Toll Free Customer Service
and Technical Support
800-992-4657
Toll Free Fax
888-246-5732
11/12 ©2012 Binks All rights reserved. Printed in U.S.A.
77-2495R-5 Revisions: Trademark updates.
Loading...