Binks 183S2 SERVICE MANUAL

SERVICE MANUAL

183S2 (STAINLESS STEEL) 15 GALLON ASME TANKS

2" NPT BOTTOM OUTLET TANKS

Important: Read and follow all instructions and SAFETY PRECAUTIONS before using this equipment. Retain for future reference.

DESCRIPTION

Binks pressure feed tanks are intended for use as a pressure container to supply material at a constant preset pressure up to a maximum of 110 psi. The tanks are built to ASME specifications, and also certified for vacuum operation.

ACTUAL CAPACITIES

15-Gallon holds 19.8 gallons

STAINLESS STEEL 15-GALLON MODELS

WITH 2 INCH BOTTOM OUTLET

Tank Model	Regulation	Agitation

183S2-1500	None	None
183S2-1510	Single (Regulated air to tank only)	None
183S2-1513	Single (Regulated air to tank only)	Gear-reduced (Heavy-duty)

183S2-1520	Double (Regulated air to tank and gun)	None

183S2-1523	Double (Regulated air to tank and gun)	Gear-reduced (Heavy-duty)
183S2-1530	Extra Sensitive (Single)	None
183S2-1533	Extra Sensitive (Single)	Gear-reduced (Heavy-duty)
183S2-1540	Extra Sensitive w/ gun regulation	None
183S2-1543	Extra Sensitive w/ gun regulation	Gear-reduced (Heavy-duty)

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In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows:


! WARNING	! CAUTION	NOTE
Hazards or unsafe practices which	Hazards or unsafe practices which
could result in severe personal	Hazards or unsafe practices which	Important installation, operation or
could result in severe personal	could result in minor personal injury,	Important installation, operation or
injury, death or substantial property	could result in minor personal injury,	maintenance information.
injury, death or substantial property	product or property damage.	maintenance information.
damage.	product or property damage.
damage.

! WARNING

Read the following warnings before using this equipment.

READ THE MANUAL

Before operating finishing equipment, read and understand all safety, operation and maintenance information provided in the operation manual.

OPERATOR TRAINING

All personnel must be trained before operating finishing equipment.

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in serious injury.

LOCK OUT / TAG-OUT

Failure to de-energize, disconnect, lock out and tag-out all power sources before performing equipment maintenance could cause serious injury or death.

AUTOMATIC EQUIPMENT

Automatic equipment may start suddenly without warning.

PRESSURE RELIEF PROCEDURE

Always follow the pressure relief procedure in the equipment instruction manual.

KEEP EQUIPMENT GUARDS IN PLACE

Do not operate the equipment if the safety devices have been removed.

KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT IN CASE OF AN EMERGENCY

WEAR SAFETY GLASSES

Failure to wear safety glasses with side shields could result in serious eye injury or blindness.

INSPECT THE EQUIPMENT DAILY

Inspect the equipment for worn or broken parts on a daily basis. Do not operate the equipment if you are uncertain about its condition.

NEVER MODIFY THE EQUIPMENT

Do not modify the equipment unless the manufacturer provides written approval.

NOISE HAZARD

You may be injured by loud noise. Hearing protection may be required when using this equipment.

PROJECTILE HAZARD

You may be injured by venting liquids or gases that are released under pressure, or flying debris.

PINCH POINT HAZARD

Moving parts can crush and cut. Pinch points are basically any areas where there are moving parts.

STATIC CHARGE

Fluid may develop a static charge that must be dissipated through proper grounding of the equipment, objects to be sprayed and all other electrically conductive objects in the dispensing area. Improper grounding or sparks can cause a hazardous condition and result in fire, explosion or electric shock and other serious injury.

WEAR RESPIRATOR

Toxic fumes can cause serious injury or death if inhaled. Wear a respirator as recommended by the fluid and solvent manufacturer’s Safety Data Sheet.

TOXIC FLUID & FUMES

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, injected or swallowed. LEARN and KNOW the specific hazards or the fluids you are using.

FIRE AND EXPLOSION HAZARD

Improper equipment grounding, poor ventilation, open flame or sparks can cause a hazardous condition and result in fire or explosion and serious injury.

MEDICAL ALERT

Any injury caused by high pressure liquid can be serious. If you are injured or even suspect an injury:

•Go to an emergency room immediately.

•Tell the doctor you suspect an injection injury.

•Show the doctor this medical information or the medical alert card provided with your airless spray equipment.

•Tell the doctor what kind of fluid you were spraying or dispensing.

GET IMMEDIATE MEDICAL ATTENTION

To prevent contact with the fluid, please note the following:

•Never point the gun/valve at anyone or any part of the body.

•Never put hand or fingers over the spray tip.

•Never attempt to stop or deflect fluid leaks with your hand, body, glove or rag.

•Always have the tip guard on the spray gun before spraying.

•Always ensure that the gun trigger safety operates before spraying.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT. FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).

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5/10/15-GALLON STAINLESS STEEL TANK ASSEMBLIES – SAFEGUARDS

The following hazards may occur during the normal use of this equipment. Please read the following chart.

HAZARD	CAUSE		SAFEGUARDS
Fire	Solvents and coatings can be highly	1.	Adequate exhaust must be provided to keep the air free
	flammable or combustible, especially		of accumulations of flammable vapors.
	when sprayed.	2.	Smoking must never be allowed in the spray area.
		2.	Smoking must never be allowed in the spray area.
		3.	Fire extinguishing equipment must be present in the
			spray area.

Fire – Pressure tank	Vapors from flammable liquids can	Keep tank at least 10 feet away from sources of ignition.
	catch fire or explode.	Ignition sources include hot objects, mechanical sparks, and
		arcing (non -explosion proof) electrical equipment.

Explosion Hazard –	Static electricity is created by the	1.	Ground the pressure tank by connecting one end of 12
Pressure Tank –	flow of fluid through the pressure		gauge (minimum) ground wire to the pressure tank and
Static Electricity	tank and hose. If all parts are not		the other end to a true earth ground. Local codes may
	properly grounded, sparking may		have additional grounding requirements.
	occur. Sparks can ignite vapors from	2.	See illustration on page 6 for grounding and grounding
	solvents and the fluid being sprayed.	2.	See illustration on page 6 for grounding and grounding
	solvents and the fluid being sprayed.		hardware required.
			hardware required.

Explosion Hazard –	Making changes to a pressure tank	1.	Never drill into, weld, or modify the tank in any way.
Pressure Tank –	will weaken it.	2.	Do not adjust, remove, or tamper with the safety valve.
Rupture		2.	Do not adjust, remove, or tamper with the safety valve.
Rupture			If replacement is necessary, use the same type and rating
			of valve.

Explosion Hazard –	Halogenated hydrocarbon solvents	1.	Read the label or data sheet for the material. Do not
Galvanized Tanks –	– for example 1-1-1 Trichloroethane		use materials containing these solvents with galvanized
Material Compatibility	and methylene chloride – can		pressure tanks. Stainless steel tank models may be used
	chemically react with aluminum		with halogenated solvents.
	parts and components and cause an	2.	Refer to specifications chart to ensure that fluids are
	explosion hazard. These solvents	2.	Refer to specifications chart to ensure that fluids are
	explosion hazard. These solvents		chemically compatible with the tank wetted parts.
	will also corrode the galvanized tank		chemically compatible with the tank wetted parts.
	will also corrode the galvanized tank		Before placing fluids or solvents in tank, always read
	coating.		Before placing fluids or solvents in tank, always read
	coating.		accompanying manufacturer’s literature.
			accompanying manufacturer’s literature.

General Safety	Improper operation or maintenance	Operators should be given adequate training in the safe
	may create a hazard.	use and maintenance of the equipment (in accordance with
		the requirements of NFPA-33, Chapter 15 in U.S.) Users
		must comply with all local and national codes governing
		ventilation, fire precautions, operation, maintenance, and
		housekeeping (in the U.S., these are OSHA sections 1910.94
		and 1910.107, and NFPA-33.

! WARNING

High pressure can cause serious injury.

Pressure is maintained in a pressure tank after the system has been shut down.

Always follow this procedure to relieve pressure from the tank.

PRESSURE RELIEF PROCEDURE

To reduce the risk of injury, follow the pressure relief procedure below

• Before checking or servicing any	• Before attempting removal of fill	• Whenever the tank is left
part of the spray system	port cap or tank cover	unattended

1.Turn off the main air supply to the tank.

2.Close the air inlet valve located on the tank air manifold.

3.Bleed off air in the tank by turning the air relief valve (5) thumb screw counterclockwise. Wait until all the air has escaped through the valve before removing the pressure tank cover or fill port cap.

4.Leave the air relief valve open until you have reinstalled the tank cover or fill port cap.

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5/10/15-GALLON STAINLESS STEEL TANK ASSEMBLIES – SPECIFICATIONS & OPTIONS

SPECIFICATIONS
	STAINLESS STEEL TANKS

Maximum Working Pressure	110 psi

Tank Shell	304	Stainless Steel
Tank Lid	304	Stainless Steel

2" NPT Fluid Outlet Bottom	304	Stainless Steel

Agitator Paddle/Propeller	Nylon, Glass Filled
Agitator Shaft	303	Stainless Steel

Agitator Shaft Seal	Engineered PTFE, Stainless Steel

Air Manifold	Steel, Zinc Plate
Plug (Air Manifold Coupling)	18-8 Stainless Steel

	TANK CAPACITIES
	Nominal	Actual Capacity
	Capacity	Actual Capacity
	Capacity

	15 US Gallons	19.8 US Gallons

	AIR CONTROL OPTIONS
TYPE		APPLICATION

No Regulation (Air inlet pressure gauge		Holding tanks, Transfer tanks, Used where precision fluid pressure control is not
only)		required.
Standard Single Regulation		Provides standard fluid pressure control only. For use where precision control of
Standard Single Regulation		both fluid and air pressures is not required. Also Used where atomization air can
		be taken from filter/regulator air lines.

Standard Double Regulation		Precision control for use with materials that are best applied at low, closely
Standard Double Regulation		controlled, fluid and atomization air pressures. Used with portable air compressors
		or with air lines when no other means of air pressure regulation is available.
Extra Sensitive Regulation		Provides extremely accurate, low pressure, fluid pressure control

Extra Sensitive Regulation with		Provides extremely accurate, low pressure, fluid pressure control plus precision
Standard Gun Regulation		control of spray gun atomizing air.

	AGITATION OPTIONS
TYPE		APPLICATION

No Agitation		Materials that require minimal or no mixing and/or readily hold any solids in
No Agitation		suspension.
		suspension.

Gear-reduced Drive Agitation		Heavy-duty agitator for medium to high viscosity materials that require mixing
Gear-reduced Drive Agitation		and/or solids suspension.
		and/or solids suspension.

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