Binks 183S-213-CE, 183S-212-CE, 183S-210-CE, 183S-1010-CE, 183S-1012-CE Operation Manual

...
183 RANGE PRESSURE FEED TANKS with and without
AGITATION, 9.5, 40 and 60 Litre capacities
Important: Read and follow all instrucons and SAFETY PRECAUTIONS before using this equipment. Retain for future reference.
DESCRIPTION
These Pressure Tanks are CE marked in accordance with the Pressure Equipment Direcve 97/23/EC and ATEX Direcve 94/9/EC Cat 2 G X for use in Zones 1 and 2. The agitators used in the agitated models are ATEX cered to Cat 1/2 Gc T4.
They are suitable for use with ammable materials. 183S models are suitable for use with water based and more corrosive materials.
These pressure tanks are designed as a pressure container to supply liquid material at a constant preset pressure up to a maximum of 7.6 bar (110 psi). The tanks are built to ASME BPV XIII standards. 183G models are constructed from Galvanised carbon steel. 183S models are constructed from stainless steel. A polyethylene liner is included for easy clean up.
EN
Tank Model Capacity Material Type Agitaon
183S-210-CE 9.5 litre Stainless Steel None
183S-211-CE 9.5 litre Stainless Steel Direct Drive
183S-212-CE 9.5 Litre Stainless Steel Manual
183S-213-CE 9.5 Litre Stainless Steel Gear-reduced (Heavy-duty)
183S-1010-CE 40 litre Stainless Steel None
183S-1012-CE 40 litre Stainless Steel Manual
183S-1013-CE 40 litre Stainless Steel Gear-reduced (Heavy-duty)
183G-1010-CE 40 litre Galvanised Steel None
183G-1012-CE 40 litre Galvanised Steel Manual
183G-1013-CE 40 litre Galvanised Steel Gear-reduced (Heavy-duty)
183S-1510-CE 60 litre Stainless Steel None
183S-1512-CE 60 litre Stainless Steel Manual
183S-1513-CE 60 litre Stainless Steel Gear-reduced (Heavy-duty)
Part Sheet 77-2931/2
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows:
WARNING
Hazards or unsafe practices which could result in severe personal injury, death or substantial property damage.
Hazards or unsafe practices which
CAUTION
could result in minor personal injury, product or property damage.
Important installation, operation or
NOTE
maintenance information.
Read the following warnings before using this equipment
READ THE MANUAL
Before operating finishing equipment, read and understand all safety, operation and maintenance information provided in the operation manual.
READ THE MANUAL
All personnel must be trained before operating finishing equipment.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in serious injury.
DE-ENERGIZE, DEPRESSURIZE, DISCONNECT AND LOCK OUT ALL POWER SOURCES DURING MAINTENANCE
Failure to De-energize, disconnect and lock out all power supplies before performing equipment maintenance could cause serious injury or death.
HIGH PRESSURE CONSIDERATION
High pressure can cause serious injury. Relieve all pressure before servicing. Spray from the spray gun, hose leaks, or ruptured components can inject fluid into your body and cause extremely serious injury.
PRESSURE RELIEF PROCEDURE
Always follow the pressure relief procedure in the equipment instruction manual.
MEDICAL ALERT
WEAR RESPIRATOR
TOXIC FLUID & FUMES
GET IMMEDIATE MEDICAL ATTENTION
To prevent contact with the fluid, please note the following:
a) Never point the gun/valve at anyone or any part of the body.
b) Never put hand or fingers over the spray tip. c) Never attempt to stop or deflect fluid leaks with your hand, body
glove or rag.
d) Always have the tip guard on the spray gun before spraying.
e) Always ensure that the gun trigger safety operates before spraying.
f) Always lock the gun trigger safety when you stop spraying
Any injury caused by high pressure liquid can be serious. If you are injured or even suspect an injury;
a) Go to an emergency room immediately.
b) Tell the doctor you suspect an injection injury.
c) Show the doctor this medical information or the medical alert card
provided with your airless spray equipment.
d) Tell the doctor what kind of fluid you were spraying or dispensing.
e) Refer to the Material Safety Data Sheet for specific information.
Toxic fumes can cause serious injury or death if inhaled. Wear a respirator as recommended by the fluid and solvent manufacturer’s Material Safety Data Sheet.
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, injected or swallowed. LEARN and KNOW the specific hazards or the fluids you are using.
KEEP EQUIPMENT GUARDS IN PLACE
Do not operate the equipment if the safety devices have been removed.
AUTOMATIC EQUIPMENT
Automatic equipment may start suddenly without warning.
INSPECT THE EQUIPMENT DAILY
Inspect the equipment for worn or broken parts on a daily basis. Do not operate the equipment if you are uncertain about its condition.
NEVER MODIFY THE EQUIPMENT
Do not modify the equipment unless the manufacturer provides written approval.
KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT IN CASE OF AN EMERGENCY
STATIC CHARGE
Fluid may develop a static charge that must be dissipated through proper grounding of the equipment, objects to be sprayed and all other electrically conductive objects in the dispensing area. Improper grounding or sparks can cause a hazardous condition and result in fire, explosion or electric shock and other serious injury.
WEAR SAFETY GLASSES
Failure to wear safety glasses with side shields could result in serious eye injury or blindness.
FIRE AND EXPLOSION HAZARD
PROJECTILE HAZARD
ELECTRIC SHOCK / GROUNDING
PINCH POINT HAZARD
NOISE HAZARD
PROP 65 WARNING
Improper equipment grounding, poor ventilation, open flame or sparks can cause hazardous conditions and result in fire or explosion and serious injury.
You may be injured by venting liquids or gases that are released under pressure, or flying debris.
Improper grounding or sparks can cause a hazardous condition and result in fire, explosion or electric shock and other serious injury.
Moving parts can crush and cut. Pinch points are basically any areas where there are moving parts.
You may be injured by loud noise. Hearing protection may be required when using this equipment.
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF
THE EQUIPMENT.
FOR FURTHER SAFETY INFORMATION REGARDING BINKS AND DEVILBISS EQUIPMENT, SEE THE
GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).
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The following hazards may occur during the normal use of this equipment. Please
read the following chart before using the equipment.
HAZARD CAUSE SAFEGUARDS
Fire
Fire- Pressure tank
Solvents and coangs can be highly ammable or combusble, especially when sprayed.
Vapours from ammable liquids can catch re or explode.
Adequate exhaust must be provided to keep the air free of accumulaons of ammable vapours.
Smoking must never be allowed in the spray area.
Fire exnguishing equipment must be present in the spray area.
Keep tank at least 10 feet away from sources of ignion. Ignion sources include hot objects, mechanical sparks, and arcing (non -explosion proof) electrical equipment.
Explosion Hazard – Pressure Tank – Stac Electricity
Explosion Hazard – Pressure Tank – Rupture
Stac electricity is created by the ow of uid through the pressure tank and hose. If all parts are not properly grounded, sparking may occur. Sparks can ignite vapours from solvents and the uid being sprayed.
Making changes to a pressure tank will weaken it.
Explosion Hazard – Galvanized Tanks – Material Compability
General Safety Improper operaon or maintenance may create
Halogenated hydrocarbon solvents – for example 1-1-1 Trichloroethane and methylene chloride – can chemically react with aluminium parts and components and cause an explosion hazard. These solvents will also corrode the galvanized tank coang.
a hazard.
Ground the pressure tank by connecng one end of 12 gauge (minimum) ground wire to the pressure tank and the other end to a true earth ground. Local codes may have addional grounding requirements.
See illustraon g 3 on page 7 for grounding and grounding hardware required.
Never drill into, weld, or modify the tank in any way.
Do not adjust, remove, or tamper with the safety valve. If replacement is necessary, use the same type and rang of valve.
Read the label or data sheet for the material. Do not use materials containing these solvents with galvanized pressure tanks. Stainless steel tank models may be used with halogenated solvents.
Refer to specicaons chart to ensure that uids are chemically compable with the tank weed parts. Before placing uids or solvents in tank, always read accompanying manufacturer’s literature.
Operators should be given adequate training in the safe use and maintenance of this equipment. Refer to Pressure Systems Safety Regulaons 2000 Approved Code of Pracce (UK) or relevant naonal regulaons in the country of use.
WARNING
High pressure can cause
serious injury.
Pressure is maintained in
a pressure tank aer the
system has been shut
down.
Always follow this
procedure to relieve
pressure from the tank.
PRESSURE RELIEF PROCEDURE
To reduce the risk of injury, follow the pressure relief procedure below
Before checking or servicing any part of the spray system Before aempng removal of ll port cap or tank cover Whenever the tank is le unaended
1. Turn o the main air supply to the tank.
2. Close the air inlet valve located on the tank air manifold.
3. Bleed o air in the tank by turning the air relief valve (5) thumb screw counter clockwise. Wait unl all the air has
escaped through the valve before removing the pressure tank cover or ll port cap.
4. Leave the air relief valve open unl you have reinstalled the tank cover or ll port cap.
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183G GALVANIZED TANKS 183S STAINLESS STEEL TANKS
Maximum Working Pressure 110 psi
Tank Shell SA-414 Steel, Galvanized (Zinc) 304 Stainless Steel
Tank Lid SA-414 Steel, Galvanized (Zinc) 304 Stainless Steel
Fluid Tube 3/8 in. Steel Pipe, Galvanized 3/8 in. SS Pipe, 316 Stainless Steel
Fluid Outlet (Elbow) Steel, Zinc Plate 316 Stainless Steel
Fluid Valve, Outlet
Agitator Paddle/Propeller Conducve Nylon, Glass Filled
Agitator Sha 303 Stainless Steel
Agitator Sha Seal Engineered PTFE, Stainless Steel
Air Manifold Steel, Zinc Plate
Plug (Air Manifold Coupling) Steel, Zinc Plate 18-8 Stainless Steel
Boom Outlet (Oponal Kit) 304 Stainless Steel 3/4-14 NPS(M)
SPECIFICATIONS
Brass, Nickel Plate 3/8-18 NPS(M)
316 Stainless Steel 3/8-18 NPS(M)
AGITATION OPTIONS
Type Applicaon
No Agitaon
Direct Drive Agitaon
Gear-reduced Drive Agitaon
Materials that require minimal or no mixing and/or readily hold any solids in suspension.
Low to medium viscosity materials that require mixing and/or solids suspension.
Heavy-duty agitator for medium to high viscosity materials that require mixing and/or solids suspension.
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WARNING
High pressure can cause serious injury.
Pressure is maintained in a pressure tank aer the system has been shut down.
Follow the pressure-relief procedure on page 3 before opening the lid or ll port or performing maintenance on the tank.
INSTALLATION
Regulator Assembly
1. Unbox the regulator assembly and mount it on the manifold connecon with the swivel connecon .
2. If BSP thread is required, aach adaptors to the ball valve uid outlet ball valve and the air inlet/outlet connecons on the regulator.
3. For agitator models, connect the air hose from the adjusng valve on the drive motor to the swivel elbow on the regulator.
Air Supply
1. The air supply line should pass through an air lter/regulator to lter dirt from air and remove entrained water and oil. Connect the air supply hose to the air inlet ng on tank regulator. Connect the atomisaon air hose to the air outlet ng which is directly opposite air inlet ng.
2. Connect material hose to the uid outlet ball valve.
3. See Figure 1 below for a typical installaon.
4. To avoid hazards from electrostac discharges, the tank should be earthed directly via an earth clamp. There is an earth connecon point on the lower part of the tank shell. See p7 for connecon diagram. Air supply hoses should be conducve to avoid creang electro stac
charges. Check connuity to earth before using the equipment.
LUBRICATION – Agitated Models
1. An automac air line lter/lubricator should be installed in the air supply line no more than 0.5m from the air motor. The lter should be 5 micron. Install the lubricator level with or above the motor so the oil mist will blow directly into or down into the motor (see Fig. 2).
2. Fill the oil reservoir with SAE 10W motor oil. Adjust lubricator to feed 1 drop of oil for every 1400 litres (50 cfm) of air or 1 drop per minute for connuous running.
Fig 2
PREPARATION
Mix and prepare material to be used according to manufacturer’s instrucons. Strain material through a ne mesh screen to remove lumps, skin, and foreign maer that might enter and clog uid passages and/or spray equipment.
Follow pressure relief procedure on page 3..
To add material to the tank, remove the lid and pour directly into the tank or container.
Replace the lid assembly and ghten thumb screws securely.
Connect the material hose to the uid outlet ball valve.
OPERATION
1. Close the air inlet valve to tank. Turn handle on regulator counter clockwise unl spring tension is relieved.
2. Turn on air supply to the tank.
3. Open the air inlet valve to the tank.
4. Open the uid outlet valve.
5. Turn handle on tank pressure regulator clockwise to pressurize tank.
6. Turn on atomizaon air to spray gun at source of supply.
7. Test spray. For further instrucons consult literature provided with spray gun.
8. If an air motor driven agitator is used,
start the agitator by slowly opening up the needle valve. Air motor speed should be regulated according to the nature of the material being agitated.
MAINTENANCE
To clean equipment, proceed as follows:
1. Turn o the air supply.
2. Follow the pressure relief procedure.
3. Turn T-handle adjusng screw on tank uid pressure regulator counter clockwise unl no spring pressure is felt.
4. Loosen thumb screws (17), p clamps (16) back and p lid (11) to one side of tank. Do not remove lid from tank.
5. To drain down the uid supply hose to the gun, remove the Aircap and replace with about 2 turns. Trigger the spaygun into the booth , which will create a back pressure in the uid line and force the uid back into the tank.
6. Now remove the lid, empty and clean the parts that have come into contact with the material with compable cleaning material.
7. When clean, pour a lile cleaning material into the tank and replace the lid.
8. Repeat 1 to 5 of the OPERATION.
9. Do not turn on the atomising air to the Gun. Make sure the Aircap is fully ght. Trigger the gun and jet the cleaning material into a container unl clean material is visible.
10. Remove solvent and replenish with new material as from INSTALLTION secon 1 onwards.
LUBRICATION – Agitated Models
Refer to the service manual SBBI-E-19-095 provided with the air motor for lubricaon informaon.
The bearings in the agitator bearing assembly are impregnated with special non-gumming oil. Addional lubricaon is not required.
The agitator sha seal does not require lubricaon.
PREVENTATIVE MAINTENANCE
1. Keep the safety valve clean at all mes. Check regularly by pulling the ring to ensure the valve is free to operate.
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SERVICE CHECKS
FAULT CONDITION CAUSE CORRECTION
Air escaping from port on regulator cap. Broken or damaged diaphragm Replace diaphragm.
Pressure creepage registered on gauge. Dirty or worn valve seat in regulator. Clean or replace valve seat.
Material tends to sele out rapidly. Not enough agitaon of material. Increase agitaon.
Air leakage at agitator seal. Defecve seal assembly. Replace.
Paint geng into bearing assembly of agitator.
Fluid or air leak at lid gasket. Thumb screw not ght.
Fluid or air leak at ll port gasket. Fill port cap not ght.
Air mixing with paint Fluid tube not sealed to lid.
FOR FURTHER SAFETY INFORMATION REGARDING BINKS AND DEVILBISS EQUIPMENT, SEE THE
GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).
Paint level in tank too high.
Defecve agitator sha seal.
Defecve lid gasket.
Defecve ll port gasket.
Excessive agitaon.
Keep uid level under bearing ass’y.
Replace.
Tighten.
Replace.
Tighten uid tube into lid.
Reduce speed of agitator.
Tighten uid tube into lid.
Reduce speed of agitator.
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PG
Note
Use PTFE based thread sealant on all air and uid connecons
183S RANGE - 9.5 LITRE TANK ASSEMBLIES
PETROLEUM JELLY/GREASE
For regulator parts see page 13
PG
For boom outlet
conversion remove and
discard plug.
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PG
For regulator parts see page 13
DIRECT DRIVE AGITATOR
PETROLEUM JELLY/GREASE
PG
DIRECT DRIVE AGITATOR-REGULATOR HOOK-UP
PG
Refer to SBBI-E-19-095 for informaon about the Agitator drive unit. Complete drive ref is QMS-430-CE
Open side of sha seal (31) faces downwards.
Retainer (32) required only for vacuum operaon.
Note
FIG 3
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PG
GEAR-REDUCED AGITATOR
Use PTFE based thread sealant on all air and uid connecons
For regulator parts see page 13
Note
PETROLEUM JELLY/GREASE
GEAR-REDUCED DRIVE AGITATOR-REGULATOR
HOOK-UP
Open side of sha seal (46) faces
Note
downward.
Retainer (47) required only for vacuum operaon.
PG
PG
Refer to SBBI-E-19-095 for informaon about maintenance of the agitator assembly. Agitator ref is QMS-431-CE, Drive motor QS-5012-CE
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ITEM PART NO. DESCRIPTION QTY QTY QTY
1 QN-97 HANDLE 1 ----- ----­2 QMS-2 PLUG (NON-AGITATED MODELS ONLY) 1 ----- ----­3 SSG-8184-K2 O-RING (KIT OF 2) 1 1 1 4 QMG-21 AIR MANIFOLD 1 1 1 5 SS-2707 AIR RELIEF VALVE 1/4 NPT-M 1 1 1 6 TIA-4110-CE SAFETY VALVE ASSY, 110 PSI 1 1 1 7 SSP-1939 (S.S.) STR ELBOW (3/8-18) 1 1 1 8 VA-527 BALL VALVE 3/8 NPS OUTLET 1 1 1
9 83-524-K FILL PORT CAP (INCL ITEM 10) 1 1 1 10 83-1207-K5 FILL PORT CAP GASKET (QTY PACK) 1 1 1 11 QMS-416-1 TANK LID 1 1 1 12 20-6858 PLUG (1/2-14) 1 1 1 13 QMS-80-1 TANK GASKET 2 GAL 1 1 1 14 QMS-9-1 FLUID TUBE (DIR DRIVE AGIT) 1 1 ----­15 QMS-53-1 FLUID TUBE (GEAR REDUCED AGIT) ----- ----- 1 16 QMG-43-CE CLAMP (SEE ITEM 20) 4 4 4 17 QMG-46-CE THUMBSCREW (SEE ITEM 20) 4 4 4 18 QMG-40-CE CLEVIS PIN (SEE ITEM 20) 4 4 4 19 SSN-2404-ZN COTTER PIN, 1/8 DIA. X 1" LG. (SEE ITEM 20) 4 4 4 21 PT-78-K10, K60 DISPOSABLE TANK LINER (10 OR 60 EACH) 1 1 1 22 QMS-502-1 TANK & LUG ASSY 1 1 1 23 ----- BOTTOM PLUG 1 1 1 24 QMS-428 AIR MOTOR ASSY ----- 1 ----­25 HAV-500-B AIR ADJUSTING VALVE ----- 1 ----­26 H-2008 NIPPLE 1/4 NPS x 1/4 NPT ----- 1 ----­27 ----- STREET ELBOW (1/4-18 NPT, BRASS) ----- 1 ----­28 ----- SET SCREW (1/4-20 X 1/4) ----- 2 ----­29 # ----- ADAPTER (SEE ITEM 30) ----- 1 ----­30 KK-4991 SEAL RETAINER KIT (INCL 28, 29, 34,35) ----- 1 ----­31 ----- SHAFT SEAL 1/2 I.D. (DIR. DRIVE AGIT) ----- 1 ----­32 ----- INTERNAL RETAINING RING (DIR. DRIVE AGIT) ----- 1 ----­33 KK-5041 SHAFT SEAL KIT (DIR. DRIVE AGIT) ----- 1 ----­34 ----- SET SCREW (1/4-20 X 1/4) S.S. ----- 2 ----­35 # ----- SHAFT COUPLING (SEE ITEM 30) ----- 1 ----­36 QMS-73 AGITATOR SHAFT ----- 1 ----­37 ----- SQ HD SET SCREW, 1/4-20 X 3/8, S.S. ----- 1 ----­38 ----- PROPELLOR ----- 1 ----­39 QMS-448-CE AGITATOR PROPELLER KIT (DIR. DRIVE) ----- 1 ----­40 QMS-46 RETAINING NUT ----- ----- 1 41 KK-5049 THRUST WASHER (KIT OF 2/EA) ----- ----- 1 42 ----- THRUST COLLAR ----- ----- 1 43 ----- SET SCREW, 5/16-18 X 3/8 ----- ----- 1 44 QMS-447 THRUST COLLAR KIT (INCL. 42 and 43) ----- ----- 1 45 QMS-407 BEARING ASSY. ----- ----- 1 46 ----- SHAFT SEAL 5/8 I.D. (GEAR REDUCED AGIT) ----- ----- 1 47 ----- INTERNAL RETAINING RING (GEAR REDUCED AGIT) ----- ----- 1 48 KK-5042 SHAFT SEAL KIT (GEAR REDUCED AGIT) ----- ----- 1 49 QMS-5 AGITATOR SHAFT ----- ----- 1 50 ----- AGITATOR PADDLE ----- ----- 1 51 ----- SOC HD CAP SCREW, 5/16-18 X 1-1/4, S.S. ----- ----- 1 52 QMS-449-CE AGITATOR PADDLE KIT (INCL 51 AND 52) ----- ----- 1 53 QS-5012-CE AIR MOTOR/GEARBOX DRIVE ----- ----- 1 54 HA-57011 AIR HOSE ASSY ----- ----- 1 55 SSP-30-ZN SWIVEL ELBOW ----- ----- 1 56 85-470 AIR CONTROL (NON-AGITATOR TANKS) 1 ----- ----­57 85-471 AIR CONTROL (AGITATOR TANKS) ----- 1 1 58 CT-453 ADAPTOR 1/4” BSP (M) - 1/4” NPS (F) 2 2 2 59 CT-454 ADAPTOR 3/8” BSP (M) - 3/8” NPS (F) 1 1 1
BSP MODELS ONLY • Purchase locally
PARTS LIST—183S RANGE 9.5 LITRE STAINLESS STEEL TANK ASSEMBLIES
83S-210-CE 83S-211-CE 83S-213-CE
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PG
183S & G, 40 AND 60 LITRE TANK ASSEMBLIES
For regulator parts see page 13
Note
Open side of sha seal (8) faces downward.
Retainer (9) required only for vacuum operaon.
PG
PG
Refer to SBBI-E-19-095 for informaon about the Agitator drive unit, ref QS-5012-CE. Complete drive ref is QMS-433-CE (40L) and QMS-434-CE (60L)
Agitator-Regulator Hook-Up
with Standard Regulaon.
The 5 and 10 gallon tanks come standard with one Agitator Paddle Kit (26).
The Staonary Paddle Kit (28) comes standard only on 10 and 15 gallon tanks.
The 15 gallon tanks come standard with two Agitator Paddle Kits (26).
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For boom outlet conversion, remove and discard plug
PETROLEUM JELLY/GREASE
Use PTFE based thread sealant on all air and uid connecons
Note
PARTS LIST - 183S - 40 AND 60 LITRE STAINLESS STEEL TANK ASSEMBLIES
183S-1010 183S-1013 183S-1510 183S-1513
ITEM PART NO. DESCRIPTION QTY QTY QTY QTY
1 QMS-46 RETAINING NUT ----- 1 ----- 1
2 QMG-85 THRUST WASHER ----- 2 ----- 2
3 ----- THRUST COLLAR ----- 1 ----- 1
4 ----- SET SCREW (5/16-18 X 3/8) ----- 1 ----- 1
5 QMS-447 THRUST COLLAR KIT (INCL 4 & 5) ----- 1 ----- 1
6 QMS-407 BEARING ASSY-PLAIN STEEL ----- 1 ----- 1
7 SSG-8184-K2 O-RING (KIT OF 2) 1 1 1 1
8 ----- SHAFT SEAL 5/8 I.D. ----- 1 ----- 1
9 ----- INTERNAL RETAINING RING ----- 1 ----- 1
10 KK-5042 SHAFT SEAL KIT (INCL 8 & 9) ----- 1 ----- 1
11 QMS-3 PLUG (NON-AGITATED MODELS ONLY) 1 ----- 1 -----
12 TIA-4110-CE SAFETY VALVE ASSY, 110 PSI
13 QMG-21 AIR MANIFOLD 1 1 1 1
14 SS-2707 AIR RELIEF VALVE 1/4 NPT(M) 1 1 1 1
15 83-524-K FILL PORT CAP (INCL ITEM 16) 1 1 1 1
16 83-1207-K5 FILL PORT CAP GASKET 1 1 1 1
17 SSP-1939 STREET ELBOW, 3/8-18 NPT, S.S. 1 1 1 1
18 VA-527 BALL VALVE, 3/8 NPS OUTLET, S.S. 1 1 1 1
19 QMS-417-1 TANK LID 1 1 1 1
20 QM-1458-1 TANK GASKET 1 1 1 1
21 ----- PLUG, 1/2-14 NPT, S.S. 1 1 1 1 22 QMS-11-1 FLUID TUBE 1 1 ----- -----
22 QMS-12-1 FLUID TUBE ----- ----- 1 1
23 QMS-7 AGITATOR SHAFT ----- 1 ----- -----
23 QMS-8 AGITATOR SHAFT ----- ----- ----- 1
24 ----- AGITATOR PADDLE ----- 1 2
25 ----- SOC HEAD CAP SCREW, 5/16-18 X 1-1/4, S.S. ----- 2 ----- 3
26 QMS-444-CE AGITATOR PADDLE KIT (INCL 24 & 25) ----- 1 ----- 2
27 ----- STATIONARY PADDLE ----- 1 ----- 1
28 QMS-445-CE STATIONARY PADDLE KIT (INCL 25 & 27) ----- 1 ----- 1
29 PTL-412-K8 DISPOSABLE TANK LINER, 10-GAL ----- 1 ----- -----
29 PTL-415-K10 DISPOSABLE TANK LINER, 15-GAL ----- ----- ----- 1 30 QM-1352-CE THUMB SCREW (SEE ITEM 34) 6 6 6 6
31 SSN-2404-ZN COTTER PIN, 1/8 DIA. X 1" LG. (SEE ITEM 34) 6 6 6 6
32 QMG-38-CE CLEVIS PIN (SEE ITEM 34) 6 6 6 6
33 QMG-9-CE CLAMP (SEE ITEM 34) 6 6 6 6
35 QMS-510-1 TANK & LUG ASSY, 10-GAL ----- 1 ----- -----
35 QMS-515-1 TANK & LUG ASSY, 15-GAL ----- ----- ----- 1
36 ----- BOTTOM PLUG 1 1 1 1
37 HA-57011 AIR HOSE ASS'Y (INCL W/ ITEM 39) ----- 1 ----- 1
38 85-470 AIR CONTROL—NON AGITATED TANKS 1 ----- 1 ----­38 85-471 AIR CONTROL—WITH AGITATORS ----- 1 ----- 1
39 QS-5012-CE AIR MOTOR/GEARBOX DRIVE ----- 1 ----- 1 40 CT-453 ADAPTOR 1/4” BSP (M) - 1/4” NPS (F) 2 2 2 2
41 CT-454 ADAPTOR 3/8” BSP (M) - 3/8” NPS (F) 1 1 1 1
¶ BSP MODELS ONLY • Purchase locally
1 1 1 1
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183G-1010 183G-1013
ITEM PART NO. DESCRIPTION QTY QTY
1 QMS-46 RETAINING NUT ----- 1
2 QMG-85 THRUST WASHER ----- 2
3 ----- THRUST COLLAR ----- 1
4 ----- SET SCREW (5/16-18 X 3/8) ----- 1
5 QMS-447 THRUST COLLAR KIT (INCL 4 & 5) ----- 1
6 QMG-409 BEARING ASSY-PLAIN STEEL ----- 1
7 SSG-8184-K2 O-RING (KIT OF 2) 1 1
8 ----- SHAFT SEAL 5/8 I.D. ----- 1
9 ----- INTERNAL RETAINING RING ----- 1
10 KK-5042 SHAFT SEAL KIT (INCL 8 & 9) ----- 1
11 QMG-19 PLUG (NON-AGITATED MODELS ONLY) 1 -----
12 TIA-4110-CE SAFETY VALVE ASSY, 110 PSI
13 QMG-21 AIR MANIFOLD 1 1
14 SS-2707 AIR RELIEF VALVE 1/4 NPT(M) 1 1
15 83-524-K FILL PORT CAP (INCL ITEM 16) 1 1
16 83-1207-K5 FILL PORT CAP GASKET 1 1
17 ----- STREET ELBOW, 3/8-18 NPT (Brass) 1 1
18 VA-540 BALL VALVE, 3/8 NPS OUTLET 1 1
19 QMG-402-1 TANK LID 1 1
20 QM-1458-1 TANK GASKET 1 1
21 ----- PLUG, 1/2-14 NPT (PLATED STEEL) 1 1
22 QMG-33 FLUID TUBE 1 -----
23 QMG-29 AGITATOR SHAFT ----- 1
24 ----- AGITATOR PADDLE ----- 2
25 ----- SOC HEAD CAP SCREW, 5/16-18 X 1-1/4, S.S. ----- 3
26 QMS-444-CE AGITATOR PADDLE KIT (INCL 24 & 25) ----- 2
27 ----- STATIONARY PADDLE ----- 1
28 QMS-445-CE STATIONARY PADDLE KIT (INCL 25 & 27) ----- 1
29 PTL-412-K8 DISPOSABLE TANK LINER, 10-GAL 1 -----
30 QM-1352 THUMB SCREW (SEE ITEM 34) 6 6
31 SSN-2404-ZN COTTER PIN, 1/8 DIA. X 1" LG. (SEE ITEM 34) 6 6
32 QMG-38-CE CLEVIS PIN (SEE ITEM 34) 6 6
33 QMG-9-CE CLAMP (SEE ITEM 34) 6 6
35 QMG-510-1 TANK & LUG ASSY, 10-GAL 1 -----
36 ----- BOTTOM PLUG 1 1
37 HA-57011 AIR HOSE ASS'Y (INCL W/ ITEM 39) ----- 1
PARTS LIST - 183G - 40 LITRE GALVANIZED STEEL TANK ASSEMLBIES
1 1
38 85-470 AIR CONTROL—NON AGITATED TANKS 1 -----
38 85-471 AIR CONTROL—WITH AGITATORS ----- 1
39 QS-5012-CE AIR MOTOR/GEARBOX DRIVE ----- 1
40 CT-453 ADAPTOR 1/4” BSP (M) - 1/4” NPS (F) 2 2
41 CT-454 ADAPTOR 3/8” BSP (M) - 3/8” NPS (F) 1 1
¶ BSP MODELS ONLY • Purchase locally
13
© ITW FINISHING SYSTEMS AND PRODUCTS
SINGLE REGULATOR AIR CONTROL
85-470 for non-agitated tanks 85-471 for agitated tanks
Single Regulator Air Control 85-470 and 85-471
ITEM PART NO. DESCRIPTION 85-470 85-471
1 § HAR-511 AIR REGULATOR 1 1
BUSHING-STL-PLTD- 3/8 (m) x 2 --------­3 VA-542 BALL VALVE 2 2 4 83-1290 GAUGE - 150 PSI 1 1 5 SSP-8217-ZN SWIVEL ADAPTER 1 1
6 ---------
10 H-2008 NIPPLE 1/4 NPS x 1/4 NPT --- 1
11 SSP-30-ZN
• Purchase locally
§ Refer to 77-2781 for regulator service parts 1 1
KK-4977 KIT
1/4 (f) 2 2
1/4 NPT PLUG (SUPPLIED W/
REGULATOR) 1 ---
SWIVEL ELBOW - 1/4 NPS(m) x
1/4 NPS (sw) --- 1
REGULATOR SERVICE KIT
ACCESSORIES
85-469 CONVERSION TO DOUBLE REGULATOR ASSEMBLY KIT
Convert standard single regulator to a double regulator air control.
85-469 Double Regulator Conversion Kit
ITEM PART NO. DESCRIPTION QTY
1/4 NPT PLUG (SUPPLIED
1 ---------
2 83-4233 D.M. NIPPLE 1/4 x 3/8 1
3 HAR-507 AIR REGULATOR 1
4 83-1355 GAUGE - 100 PSI 1
W/ REGULATOR) 1
• Purchase locally
KK-4977 KIT
REGULATOR SERVICE KIT 1
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© ITW FINISHING SYSTEMS AND PRODUCTS
BOTTOM OUTLET KIT WITH LEGS
Allows conversion of tank from standard top outlet to boom outlet. All boom outlet weed parts are stainless steel.
183-3000 for 2-gallon tanks with ¾” boom outlets Includes three 183-3005 Leg Kits
183-3001 for 10/15-gallon tanks with ¾” boom outlets Includes three 183-3005 Leg Kits
5
1
BOTTOM OUTLET KIT
Inwards orientaon
Outwards orientaon
Legs can be oriented either inward or outward to provide exibility in mounng.
183-3000/1 Boom Outlet Kit
2
3
4
1
ITEM PART NO. DESCRIPTION QTY
1 --------- ADAPTER, 3/4 NPT-NPS UNIVERSAL 2
2 --------- ELBOW, 3/4 NPT (F) 1
3 --------- PIPE NIPPLE 1
4 --------- BALL VALVE, 3/4 NPT FULL PORT 1
5 183-3005 LEG KIT 3
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© ITW FINISHING SYSTEMS AND PRODUCTS
ITW Industrial Finishing:
Ringwood Road, Bournemouth BH11 9LH England Tel: +44(0) 1202 571111 Fax: +44(0) 1202 573488 Email: industrial.mktg@itwnishing.co.uk
ITW Oberächentechnik GmbH:
Justus-von-Liebig-Straße 31 D-63128 Dietzenbach Germany Tel: +49 (0) 6074-403-1 Fax: +49 (0) 6074-403-300 Email: markeng@itw-nishing.de
U.S./Canada Technical Service Oce:
195 Internaonale Blvd. Glendale Heights, IL 60139 Toll-Free Telephone: 1-888-992-4657 (U.S.A. and Canada only) Toll-Free Fax: 1-888-246-5732
Binks European Sales and Service Lisng: www.itwifeuro.com
16
© ITW FINISHING SYSTEMS AND PRODUCTS
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