BinderyMate 305-G, 305 Instruction Manual
MBM BinderyMate 2
Wire Fed Stitcher
Instruction Manual
ISP
A Division Of Samuel Strapping Systems
Stitching & Bindery Products
MODEL
305
305-G
OWNERS
MANUAL
For Models With M2000 Stitching Heads
Bindery Mate Serial Numbers
5161 and higher
CONTENTS
Section 1 INTRODUCTION
1. Model and Serial Number
2. Product Specifications
Section 2 SAFETY PRECAUTIONS
AND PROCEDURES
4. Safety
4. Safety Guards/Cover
Section 3 ASSEMBLY,
LUBRICATION,
INSTALLATION
5. Before Unpacking
5. After Unpacking
5. Assembly
6. Threading wire and adjusting wire
straightners
7. Lubrication-Felt Pads
8. Lubrication-Stitcher Head
9. External Lubrication
10. Internal Lubrication
Section 4 OPERATION
11. General Stitching
11. Table/Saddle Conversion
11. Table Stitching Using Work Trip
11. Table Stitching Using Foot Trip
11. Stitch Repeat
11. Hand Jog
12. Master and Secondary
12. Saddle Stitching-Foot Switch Only
12. Work Guides:
Side Guides
Corner Stitch Guides
12. Changing Work Thickness
Section 5 MAINTENANCE, TROUBLE
SHOOTING AND ADJUSTMENT
13. General
13. Recommended Spare Parts
13. Cleaning and oiling
13. Stitching Adjustments
13. To Equalize Both Legs of Stitch
14. Trouble Shooting-M2000 Head
17. Trouble Shooting-Drive
20. Insufficient or Excessive Compression
20. Table/Clincher Bracket Adjustment
20. Clincher
21. Clincher Point Height Adjustment
21. Reversing or Replacing Clincher Points
22. Head/Clincher Alignment
22. Bender bar
22. Bender bar Friction Plug
23. Driver Bar
24. Bender Bar Latch
24. Grip, Grip Release Slide and Faceplate
25. Wire Cutters
26. Wire cutter Operating Slide
26. Proper Wire
26. Rotator
27. Wire Straighteners
28. Supporter
28. Tension Pawl
28. Work Trip
29. Stitcher Head Disassembly
31. Drive/Frame Disassembly
Section 6 PARTS LIST
35. Drive/Frame
40. M2000 Head Stitcher
Section 7 ELECTRICAL
42. Electrical Schematic (115 V.A.C.)
43. Electrical Schematic (230 V.A.C.)
USE REPLACEMENT PARTS
DESIGNED AND
MANUFACTURED ONLY BY
INTERLAKE SPECIFICALLY FOR
YOUR M2000 STITCHER
Section 1
INTRODUCTION
Here are the instructions on
how to install
operate, maintain, and make
repairs on your
MODEL 305, 305-G
BINDERY MATE
Bindery Mate Serial Number____________________
Bindery Mates M2000 Head Stitcher Serial Number____________________
When ordering parts or requesting information, please state: Quantity required, part number, part
name, model and serial number of your stitcher.
Your stitcher with the M2000 Stitching Head has been engineered and developed to provide you with the
finest equipment available for your stitching needs. With proper care and maintenance it will give you years
of satisfactory efficient service. This manual shows you how to get top performance from your stitcher and
is divided into 7 major sections.
Read the Bindery Mate Manual throughly. Study it carefully. Best stitching performance will be assured,
if all the adjustments are made as instructed, so that you get the following desired results.
1. Good Cut-Off
2. Uniform wire draw
3. Equal leg length
4. Proper clincher alignment
5. Sufficient compression
1
BINDERY MATE
PRODUCT SPECIFICATIONS
Unit Weight: Overall: 30 Lbs.
Without Wire Spool: 25 Lbs.
Unit Envelope Size: Height Length Width
Overall: 27" 15" 10"
Without Tables and Wire Guide: 22" 12 1/2" 4"
Wire (Interlake 417-0025)
Wire Material: 120,000 to 150,000 p.s.i. tensile strength
tinned steel wire
Wire Size: 25 Gauge (.020" Diameter)
Wire Spool Weight: 5 Lb. Spool (Fully Loaded Wire)
Stitching Speed 173 stitches per minute, full load capacity.
199 stitches per minute, minimum load
capacity.
Stitching Capacity (20 Lb. Bond Paper)
Minimum Stitching thickness adjustment .94" Wire Draw, Approx. 57,000 stitches
per 5 Lb. coil.
Maximum Stitching thickness adjustment 1.24" Wire Draw, Approx. 43,000 stitches
per 5 Lb. Coil.
Maximum Stitching thickness: 1/4"
Stitcher: M2000 Head CTTT-2605-T3
(Equipped with faceplate adjustment lever)
Table (Flip-Up)/Saddle (Flip-Down)
Length: 10"
Width: 4 3/4"
Side Guides: Pop-Up/Pop Down pins in arms which adjust from 7/8" to 9 5/8" from center of clincher.
Corner Guides: Pop-Up/Pop Down pins in table for 45 degrees corner stitch.
2
BINDERY MATE
PRODUCT SPECIFICATIONS
Auxiliary Rear Table (For flat work support when deep throat table stitching)
Length: 10"
Width: 3"
Throat Depth: 4" Max.
Stitch Modes:
Work Trip (For Table Mode): Plug foot switch into rear of housing.
Foot Trip (For Saddle or Table Mode): Manual Switch Control.
Master-Secondary (For use with Plug master into 2nd-3rd units for
multiple stacked unit): side by side multiple stitch (4 1/2 in.
min. centers).
Quick adjust for 3/16" to 4" throat depth.
Jog: Push in and turn knob, on rear of housing,
for manual forward or reverse operation.
Electrical
Input: 115 V.A.C. 60 HZ 230 V.A.C. 50 HZ
(Model 305) (Model 305-G)
Control Circuit: 12 V.D.C. 12 V.D.C.
Motor: 1/20 HP, 90 V.D.C. 1/20 HP, 180 V.D.C.
Circuit Breakers: 1 AMP for 115 V.A.C. Input 1/2 AMP for 230 V.A.C. Input
Mounting:
2 3/4"
Table
2 1/2" Max
1/2" Min
3
Section 2
SAFETY PRECAUTIONS
AND PROCESURES
SAFETY
1. Make sure electrical power is turned off before
performing any adjustment or maintainence.
2. Keep hand, tools, hair, and clothing clear of
stitching area.
3. Become familiar with the moving components of
your machine. Keep fingers away from areas
that could pinch or cut.
4. Observe your plant safety rules.
5. Exert good housekeeping in your work area.
Keep it as clean and uncluttered as possible.
6. A well maintained machine is a safer machine.
Clean and lubricate the machine at regular
intervals. Check machine daily for broken or
worn parts. Replace as necessary. DO NOT
attempt to operate the machine if a part is broken.
7. Route all electrical cables away from pedestrian
transportation lanes.
8. See Safety Guards/Cover information. It points
out areas where additional caution should be
exercised. If you are unsure how to safely operate
or maintain your Stitcher, contact your Service
Representative.
CAUTION
THE SUPPLY CIRCUIT FOR ANY
305/306 SERIES UNIT MUST USE A
15 AMP MAXIMUM FUSE OR
CIRCUIT BREAKER. THE SHORT
CIRCUIT CAPACITY OF THE
SUPPLY CIRCUIT MUST NOT
EXCEED 2000 AMPS.
SAFETY GUARDS/COVER
A. Grey Plastic Cover: Covers frame, motor,
mechanical, and electrical components.
B. Front, Clear Plastic, Guard Assembly: A three
position guard. In the fully downward position
the guard is spring loaded to: cover the M2000
Head, and work trip adjustment knob; restrict
access to the stitching area; depress a limit
switch to allow the machine to operate. The
guard can be swung up to its first detent position
(about 70 deg.) to allow access to the work trip
adjustment knob and lower portion of the M2000
Head. The guard is swung up to its second
detent position (about 155 deg.) to allow total
access to the M2000 Head for faceplate
adjustment, lubrication, and wire threading.
DANGER
KEEP HANDS CLEAR OF
STITCHING AREA
ATTENTION
LE CIRCUIT D'ALIMENTATION DESTINE
A UNE UNITE DE LA SERIE 305/306 DOIT
COMPORTER UN FUSIBLE OU UNE
PROTECTION THERMIQUE CALIBREE A
15 AMP MAXIMUM. LA CAPACITE DE
COURT CIRCUIT DU RESEAU NE PEUT
PAS DEPASSER 2000 AMPS.
4
CAUTION
FOR YOUR SAFETY, MAKE SURE ALL
COVERS ARE PROPERLY IN PLACE
BEFORE OPERATING MACHINE
CAUTION
Do not operate stitcher until operating
instructions have been read and understooddo not operate stitcher at anytime without
work under the head.
Section 3
ASSEMBLY, LUBRICATION
INSTALLATION
Wire Spool Washer
Wire Spool Stud
Support
Conical Spring
Note:
These instructions must be followed to insure
proper installation, efficient operation and the
prevention of serious damage to your stitcher.
Before Unpacking:
Examine the outside of the crate or carton for any
visible damage. If damaged DO NOT UNPACK
THE STITCHER. Notify the carrier who delivered
the stitcher.
After Unpacking:
Examine your stitcher carefully for any damage in
transit. If damaged, DO NOT INSTALL THE
STITCHER. Notify your nearest representative and
the carrier who delivered your stitcher.
Make certain that you get a signed copy of the Carrier
Inspectors Report of the damage incurred
ASSEMBLY (FIGURES 1,2,3)
1. Clamp the Bindery Mate to a table or bench (see
"Mounting" page 3). Assemble per figure 1.
2. Install Table/Saddle (Index A) to Table and
Clincher Bracket (Index B) using the two
shoulder screws (Index C). Shoulder of screws
should extend through table and bottom out inside
of table/clincher bracket.
3. Turn Trip lever Knob (Index D) counter
clockwise and move the work trip (Index E) all
the way toward the clincher (Index F). Install
the Auxiliary Table (Index G) and Paper Guide
(Index K) to the stand using the two .25-28 x
.375 socket head cap screws and flat washers
(Index H,I). The top surface of the auxiliary
table should be at the same height as the main
table. NOTE: The auxiliary table MUST
NEVER TOUCH THE WORK TRIP OR
STITCHER WILL ACTIVATE (SEE
FIGURE 3).
4. Install Wire Guide Spring into wire guide bracket
of M2000 Head.
Figure 1
(QF27F1)
G
H
I
K
Figure 2
(QF27F2)
NOTE: AUXILIARY TABLE "G"
MUST NEVER TOUCH WORK
TRIP "E"
Figure 3
(QF27F3)
G
Coil of Wire
Spool Retainer
Hair Pin Cotter
NOTE: Slide coil of wire onto
spool stud so that the wire will
feed upward from the rear
E
D
A
F
C
J
B
E
5
C
B
D
E
A
F
H
Figure 4
(CTTT2605T3 Scene 3, 4)
G
J
I
K
L
THREADING WIRE AND
ADJUSTING WIRE
STRAIGHTENERS (See fig. 4)
1. Draw wire by hand, from the the coil (Index A).
2. Thread the wire through the slot (Index B) at the
end of the wire guide spring, through the wire
guides (Index C), between the thin and thick felt
wire wipes (Index D), through the upper wire
straightener (Index E), and through the lower
wire straightener (Index F).
3. Release the rotator operating spring (Index H)
from the rotator and swing it to the left. Remove
Rotator (Index K).
4. Thread the wire between the tension pawl and
tension roll (Index G). Feed the wire through the
wire cutter lead-in hole (Index I) in the bottom
of the face plate.
5. Push grip post to left to open the grip (Index J).
Insert wire and release the post so that the grip
engages the wire for feeding into the rotator.
6
6. To check adjustment, hold open grip (Index J
and pull about 1 1\2 feet of wire from below
face plate. Cycle machine once by hand to cut
wire. Cycle machine again by hand to observe
wire straightness. The wire (Index L) should
point straight down, prior to being cut, as shown
in Figure 4 .
7. Adjust the upper wire straightener, beginning at
position shown, (Index E, Figure 4) so that the
wire points straight down. Adjust the lower
wire straightener, beginning at the 3:00 o'clock
position, (Index F, Figures 4) so that the wire
(Index L, Figure 4) feeds straight down.
8. Replace the rotator and rotator operating spring.
NOTE:
When changing coils or wire sizes, check straightners
to insure proper wire feed.
FELT WIPE PADS
LUBRICATION
AND MAINTAINANCE:
(FIGURE 5)
IMPORTANT! In order for the stitchers to operate
properly, the felt wire wipes MUST be rotated and
dampened with SAE 20W oil before each new
spool of wire (50,000 to 70,000 stitches). Replace
felt pads when they become so dirty that they cannot
be rotated to a clean spot.
Figure 5
(CTTT2605T3 Scene 5)
1. After every wire
spool, rotate the dirty
area of the pads
slightly so that a clean
area can be used for
the next wire spool.
Rotate
2. Dampen both pads
(about 30 to 40 drops)
using an SAE 20W
oil.
Dirty area of pads has been
slightly rotated so that a clean
area of pads can be used for the
next wire spool.
7
A
F
G
B
E
H
Figure 6
(CTTT2605 Scene 5)
D
C
STITCHING HEAD
LUBRICATION:
(FIGURES 6 & 7)
Typically, the 1/2 inch crown stitcher will run for
1,000,000 cycles without additional lubrication.
However, the following procedure used after each
spool of wire will assure optimum life and
performance. Use ISP lubricant #CA9640.
A. Inject lube into hole, or remove and lube shafts.
B. Wipe area clean and inject a small amount of
lube into cam area.
C. Remove rotator, wipe rotator clean and lube
rotator body.
D. Apply lube to rotator ramp.
E. Wipe clean inside of rotator holder.
Figure 7
(CTTT2605 Scene 6)
F. Inject a small amount of lube into cam area of
driver bar.
G. Inject lube into cutter operating slide.
H. Wipe driver clean, and apply a light coating of
lube.
After prolonged use (or storage) accumulations of
wire dust, dirt, or other contaminants can mix with
the stitcher lubricant. This will reduce the lubricant's
effectiveness. The following procedure is
recommended every 1,000,000 cycles.
1. Disassemble the head and clean all parts.
2. Lightly lube all sliding surfaces using ISP
lubricant #CA9640.
3. Double check lube points A through H.
8
L
L
M
M
Figure 8
(CA44 Layout 2)
EXTERNAL LUBRICATION:
(FIGURES 8, 9, 10)
Lubricate the following points before each spool of
wire using SAE 20 oil.
L. One drop in top hole of head operating link.
Access through slot at top of cover behind stitcher
head.
M. One drop in lower/side hole of head operating
link. Access through round hole (while viewing
through slot immediately above round hole) in
side of cover.
N. One drop on clincher slide.
Figure 9
(QF27F4)
N
Figure 10
(QF27F5)
9
INTERNAL LUBRICATION
(FIGURES 11, 12)
Frequency of Lubrication: Every 500,000 stitches
or once a year, which ever comes first.
Unplug power cord, remove grey plastic cover and
apply oil as follows:
O. Two drops to pivot point of clincher operating
lever.
P. One drop between cam and clincher operating
lever.
Q. One drop on roll pin.
R. One drop on each clincher rocker lever roll
P
Q
O
Figure 11
(QF27F6)
10
R
Figure 12
(QF27F7)
Section 4
OPERATION
General:
After having properly installed and set up the
machine, it is now ready for stitching. It is
recommended that each operator be instructed as to
correct operating procedure and normal adjustments
necessary for varying work conditions.
WARNING
Prevent accidents by following these
rules:
1. Do not put your hands near area to
be stitched when machine is operating.
2. Turn the power off when the stitcher
is not in use.
Table/Saddle Conversion:
To convert from saddle to table fully raise front
sliding guard (Index 118, page 37), swing up front
of saddle until the two spring loaded table braces
(Index J, Fig.2) flip up to keep the table from
swinging back down.
To convert from table to saddle gently lift the front
of the table, pull forward at the bottom of one of the
table braces until the table can be gently swung
down to saddle position. Fully lower front sliding
guard (Index 118, page 37).
work trip to achieve the desired stitch location.
Swing down the front guard assembly. Switch power
on. Insert work, from the front, into the stitching
area until the work depresses the work trip, causing
stitch.
Table Stitching Using the Foot
switch:
Switch off power. Swing up front guard assembly.
Position table/saddle for saddle stitching. Turn the
trip lever knob counter clockwise and position the
work trip to serve as a back gauge or move work
trip completely back out of the way of the work.
Plug the foot switch cord into foot switch outlet on
rear control panel (work trip is then automatically
bypassed). Switch power on. Load work, from the
front, into the stitching area. Once the work is
positioned as desired step on foot switch to cause
a stitch.
Hand Jog:
A hand jog is located at the rear of the machine. To
manually cycle the Bindery Mate: switch off power;
push in and rotate knob counter clockwise to go
through a normal stitch cycle, or clockwise for a
reverse cycle.
Table Stitching Using the Work
Trip:
Position table/saddle for table stitching. Switch off
power. Swing up front guard assembly. Turn the
trip lever knob counter clockwise and position the
11
Master Out and SecondaryUnit In:
These outlets are only for use with the "Multiple
Stitch Accessories".
Saddle Stitching-Foot Switch Use
Only:
Switch off power. Swing up front guard assembly.
Turn the trip lever knob counter clockwise, and
move the work trip all the way back. Position the
table/saddle for saddle stitching. Swing down the
front guard assembly. Slightly loosen the two knobs
(counter clockwise) securing the front sliding guard
to the front guard. Allow the front sliding guard to
drop to the saddle position. Retighten the two knobs.
Plug the foot switch cord into foot switch outlet on
rear control panel (work trip is then automatically
passed). Switch power on. Load work from either
side and step on foot switch to cause a stitch.
CAUTION
AVOID DAMAGE TO YOUR
STITCHER BY FOLLOWING THESE
RULES:
1. Never operate your stitcher with wire
feeding unless you have work material
between the clinchers and benderbar.
2. Do not drive one stitch on top of
another.
Work Guides:
A. Side Guides: To adjust side guides pop-up the
pins at the end of each guide, loosen the screw
knob beneath the table, position guides as desired,
and retighten the screw knob.
B. Corner Stitch Guides-Table Use Only: Pop Up
the pins located in the table and the pins located
at the end of each side guide. Using your work
as a set up tool, position and secure the side
Figure 13
(QF27F8)
guides as indicated in figure 13. Switch off
power, swing upfront guard assembly, and move
the work trip all the way forward. Swing front
guard assembly back down and switch on power.
Push work into corner guided area of table until
depression of work trip causes a stitch.
Changing Work Thickness:
Changing work thichness will probably require a
change of the wire draw length used to make a
stitch. This is done by raising or lowering the face
plate. To change face plate position switch off
power; swing front guard assembly up to the second
detente position; loosen the faceplate screw
(Located directly above M2000 on the face plate),
move the position lever up for more wire or down
for less wire, retighten faceplate screw, and swing
down front guard.
12
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